The present invention relates to a dust suppression system
Due to the nature of civil engineering work, construction work, demolition work, and the like, dust and the like (hereinafter, simply referred to as dust_) is often generated at worksites. Particularly in demolition work of (all or part of) buildings (objects to be demolished), generation of dust at work sites is unavoidable. If measures against dust are not taken, not only will working environments deteriorate, but also the dust will be scattered in surrounding areas, causing discomfort to residents living near the site, and in some cases, leading to health hazards. Therefore, various measures have been devised to control dust dispersion during demolition work.
For example, a dust suppression system with a fluid discharger disclosed in Patent Literature 1, in particular, controls the direction(s) of a discharge nozzle(s) of one or more fluid dischargers with two rotation devices by remote operation, and controls, with an open/close valve, the amount of fluid to be discharged, so that the fluid is discharged efficiently and accurately to a work area at a work site.
Therefore, the use of the fluid discharger according to Patent Literature 1 can eliminate the need for a worker who sprays water to suppress the scattering of dust associated with demolition work. In other words, since there can be no need to place such a worker in the vicinity of a work machine performing demolition work, it is possible to limit the exposure of the worker to dust, and make a work environment safer for workers while saving water at work sites.
Patent Literature 1: Japanese Patent Application Laid-Open No. 2015-227568
However, in the fluid discharger shown in Patent Literature 1, the direction of the discharge nozzle is necessary to be controlled by remote operation. Therefore, in a case in which the direction of the discharge nozzle reciprocates within a predetermined range in order to suppress the dust generated from the entirety of a specific area, an operator needs to instruct and control the direction of the discharge nozzle one by one. In other words, in the case of trying to control multiple fluid dischargers, it is necessary to focus solely on the control of fluid dischargers for suppressing the dust generated from the whole specific area. In other words, in such a case, it could be difficult to remotely operate the multiple fluid dischargers effectively.
Therefore, the present invention was made to solve the aforementioned problems, and an object of the present invention is to provide a dust suppression system that can control the direction of a discharge nozzle by remote operation, while automatically reciprocating the direction of the discharge nozzle within a predetermined range.
To solve the aforementioned object, the present invention is a dust suppression system including one or more fluid dischargers configured to discharge a fluid capable of suppressing generation of dust to a work area of an object to be worked by remote operation, the fluid discharger including: a discharge nozzle configured to discharge the fluid; a first rotation device configured to rotate the discharge nozzle; and a control device configured to control the first rotation device by remote operation. In this dust suppression system the control device includes a first mode control unit including a first automatic control unit configured to automatically perform reciprocating control of the discharge nozzle in a first rotation range set for each of the fluid dischargers; and a first switching unit configured to switch between a first automatic signal to be outputted from the first automatic control unit and a first operation signal to rotate the discharge nozzle by a first rotation angle designated by remote operation.
In the present invention, the control device includes the first mode control unit including the first automatic control unit configured to automatically perform reciprocating control of the discharge nozzle within the first rotation range, and the first switching unit configured to switch between the first automatic signal to be outputted from the first automatic control unit and the first operation signal to rotate the discharge nozzle by the first rotation angle designated by remote operation. That is, since the first switching unit can switch between the first automatic signal and the first operation signal, it is possible to control the discharge nozzle at the first rotation angle by remote operation, and it is also possible to automatically perform reciprocating control of the discharge nozzle within the first rotation range.
In a case in which the first switching unit is controlled by remote operation, it is possible, by remote operation, to switch between control of the discharge nozzle at the first rotation angle and automatic reciprocating control of the discharge nozzle without physically approaching the fluid discharger, thus saving time and effort (amount of work and man-hours) required to switch between these two.
The discharge nozzle can automatically reciprocates within the first rotation range by simple control at low cost, in a case in which the first automatic control unit includes: a first lower limit setting unit configured to set a lower limit angle of the first rotation range; a first upper limit setting unit configured to set an upper limit angle of the first rotation range; a first lower limit comparison unit configured to compare between a first lower limit angle set by the first lower limit setting unit and a first rotation displacement angle outputted from the first rotation device; a first upper limit comparison unit configured to compare between a first upper limit angle set by the first upper limit setting unit and the first rotation displacement angle; and a first signal reversing unit configured to, in a case in which a result of either the first lower limit comparison unit or the first upper limit comparison unit is different from a previous result, reverse the first automatic signal that was outputted last time and output the reversed signal.
In a case in which the first lower limit setting unit and the first upper limit setting unit are set in the fluid discharger, it is possible to eliminate time and effort required to set the first rotation range by remote operation and a configuration for transmitting data of the first rotation range to the fluid discharger, thus promoting cost reduction.
In a case in which the fluid discharger further includes a second rotation device that is controlled by the control unit to rotate the discharge nozzle around a rotational axis orthogonal to a rotational axis of the first rotation device, and the control unit includes a second mode control unit including: a second automatic control unit configured to automatically perform reciprocating control of the discharge nozzle in a second rotation range set for each of the fluid dischargers; and a second switching unit configured to switch between a second automatic signal to be outputted from the second automatic control unit and a second operation signal to rotate the discharge nozzle by a second rotation angle designated by remote operation, the second switching unit can switch between the second automatic signal and the second operation signal, so it is possible to control the discharge nozzle by remote operation at a second rotation angle, and it is also possible to automatically perform reciprocating control of the discharge nozzle within the second rotation range.
In a case in which the second switching unit is controlled by remote operation, it is possible to switch between control of the discharge nozzle at the second rotation angle and automatic reciprocating control of the discharge nozzle by remote operation without physically approaching the fluid discharger, thus saving time and effort (amount of work and man-hours) required to switch between these two.
The discharge nozzle can automatically reciprocates within the second rotation range by simple control at low cost, in a case in which the second automatic control unit includes: a second lower limit setting unit configured to set a lower limit angle of the second rotation range; a second upper limit setting unit configured to set an upper limit angle of the second rotation range; a second lower limit comparison unit configured to compare between a second lower limit angle set by the second lower limit setting unit and a second rotation displacement angle out putted from the second rotation device; a second upper limit comparison unit configured to compare between a second upper limit angle set by the second upper limit setting unit and the second rotation displacement angle; and a second signal reversing unit configured to, in a case in which a result of either the second lower limit comparison unit or the second upper limit comparison unit is different from a previous result, reverse the second automatic signal that was outputted last time and output the reversed signal.
In a case in which the second lower limit setting unit and the second upper limit setting unit are set in the fluid discharger, it is possible to eliminate time and effort required to set the second rotation range by remote operation and a configuration for transmitting data of the second rotation range to the fluid discharger, thus promoting cost reduction.
In a case in which the fluid includes water or a foamy material, when the fluid is water, the object to be worked can be effectively wetted. When the fluid is the foamy material, excessive discharge of water can be avoided, and the amount of water used can be greatly reduced, thus saving water as compared to the case of only sprinkling water.
In the case of performing the remote operation from a single transmitter to the multiple fluid dischargers, the number of workers operating the fluid dischargers can be reduced, and the multiple fluid dischargers can be operated efficiently.
According to the present invention, in a dust suppression system it is possible to control the direction of a discharge nozzle by remote operation, while automatically reciprocating the direction of the discharge nozzle within a predetermined range. Therefore, it is possible to effectively remotely control multiple fluid dischargers.
An example of a first embodiment of the present invention will be herein after described in detail with reference to the drawings.
First, a work site 100 where a dust suppression system 130 according to the present embodiment is used will be described.
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Next, the schematic configuration of the dust suppression system 130 according to the present invention will be described with reference to
The dust suppression system 130 has one or more fluid dischargers 132 configured to discharge the fluid FD, capable of suppressing the generation of dust to the work area 102 of the building 104, by remote operation with one transmitter 134 (
In the present embodiment, the output and frequency of the transmitter 134 and a receiver 148 are determined in conformity with the standards of the specified low-power radio station defined by the radio law. Therefore, the transmitter 134 can be remotely operated at a distance of 50 m to 100 m from the fluid discharger 132. In the present embodiment, the fluid discharger 132 is less than 1 m in size (e.g., WL 300 mm j, H 600 mm) and less than 20 kg.
The details of each component (member) of the transmitter 134 and the fluid discharger 132 will be described below.
The transmitter 134 is in a portable rectangular parallelepiped shape as illustrated in
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In the present embodiment, by simultaneously pressing two of the horizontal rotation instruction buttons 136A and further pressing the upper one of the open-close instruction buttons 136C, it is possible to instruct the rotation member 176 (=discharge nozzle 178D) to automatically reciprocate in the horizontal direction. Conversely, by simultaneously pressing two of the horizontal rotation instruction buttons 136A and further pressing the lower one of the open-close instruction buttons 136C, the automatic reciprocation of the rotation member 176 in the horizontal direction can be canceled and the horizontal rotation of the rotation member 176 can be controlled by an instruction from the transmitter 134. In addition, by simultaneously pressing two of the vertical rotation instruction buttons 136B and further pressing the upper one of the open-close instruction buttons 136C, the automatic reciprocation of the discharge nozzle 178D in the vertical direction can be instructed. Conversely, by simultaneously pressing two of the vertical rotation instruction buttons 136B and further pressing the lower one of the open-close instruction buttons 136C, the automatic reciprocation of the discharge nozzle 178D in the vertical direction can be canceled and the vertical rotation of the discharge nozzle 178D can be controlled by an instruction from the transmitter 134.
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The receiver 148 is in a rectangular parallelepiped shape as illustrated in
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In a case in which a result of either the first lower limit comparison unit 161AE or the first upper limit comparison unit 161AD is different from a previous result, the first signal reversing unit 161AF, illustrated in
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For example, as illustrated in
The first switching unit 161AH illustrated in
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A second automatic signal is a control signal SV outputted from the second automatic control unit 161BA. A second operation signal is a control signal SP2 to rotate the discharge nozzle 178D by a second rotation angle q designated by remote operation. For this reason, a case in which the second switching unit 161BH outputs the control signal SV is referred to as a second automatic mode, and a case in which the second switching unit 161BH outputs the control signal SP2 is referred to as a second manual mode. A second rotation displacement angle q0 refers to a rotation angle of the discharge nozzle 178D outputted from the second rotation device 168, and the second rotation displacement angle q0 is obtained by a displacement signal SW from a potentiometer attached to (a second rotation shaft 168A of) the second rotation device 168.
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The second lower limit comparison unit 161BE illustrated in
The second signal reversing unit 161BF illustrated in
The second switching unit 161BH illustrated in
Alternatively, in a case in which the horizontal rotation instruction buttons 136A are pressed simultaneously along with the lower one of the open-close instruction buttons 136C on the transmitter 134, the control signal SP2 is outputted as the control signal SQ. That is, the horizontal angle of the discharge nozzle 178D can be instructed by remote operation on the transmitter 134. Thereby, the horizontal rotation of the discharge nozzle 178D can be controlled by determination between the second automatic mode and the second manual mode by remote operation on the transmitter 134. In other words, in the present embodiment, the second switching unit 161BH is configured to be controlled by remote operation. The control signal SP2 is a 2-bit signal corresponding to the two horizontal rotation instruction buttons 136A.
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The power supply unit 164 supplies power to the receiver 148, the logic circuit 158, the switch circuit 160, the first mode control unit 161A, the second mode control unit 161B, and the drive circuit 162. The power supply 164 includes a power adapter 164A and a rechargeable battery 164B, illustrated in
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The second rotation device 168 is also provided with a second rotation shaft 168A, a casing 168B, a second motor part 168C, and a transmission mechanism, as illustrated in
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The support member 174 is made of steel (aluminum is also acceptable) and, as illustrated in
The rotation member 176 is made of an aluminum material (aluminum or aluminum alloy), and as illustrated in
The turntable 176A is a disk-shaped member with two through holes, one for the introduction piping 180 to pass through and the other for the shape relief of the second rotation device 168. The rechargeable battery 164B is detachably disposed on the inside of the upper surface of the turntable 176A in a radial direction. In addition, the receiver 148, the control device 156, the power adapter 164A, the second rotation device 168, and the valve drive device 170 are each detachably disposed on the inside of the lower surface of the turntable 176A in the radial direction. The axial center O2 of the second rotation shaft 168A coincides with the center of the turntable 176A (rotation member 176).
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The inclined member 178 is made of an aluminum material and includes, as illustrated in
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The fluid discharger 132 is powered by the rechargeable battery 164B so that the rechargeable battery 164B can be easily replaced during inspection of the scaffolding 106 and the position of the fluid discharger 132 can be freely changed, but the fluid discharger 132 may be powered by a not-illustrated power generator.
As illustrated in
Although the fluid FD may be supplied from one fluid supply 186 to one fluid discharger 132, the fluid FD may be supplied from one fluid supply 186 to a plurality of fluid dischargers 132. In that case, the plurality of fluid dischargers 132 may be connected to the one fluid supply 186 in parallel or in series (for example, in the case of parallel, the configuration may be used for a plurality of fluid dischargers 132 arranged in a plane. In the case of series, the configuration may be used for a plurality of fluid dischargers 132 arranged in a height direction of the scaffolding 106). In a case in witch the fluid FD is water, the pump 186A may be eliminated and the supply piping 182 may be connected directly to a water tap. The supply piping 182 may be fixed to the scaffolding 106 surrounding the building 104.
Next, a dust suppression method using the dust suppression system 130 will be described, mainly using
First, the scaffolding 106 is configured to surround an area required for demolition of the building 104 (including an area for repositioning of the work machine 110), and the curing sheet 108 is attached to the outside of the scaffolding 106. Here, the height of the scaffolding 106 is configured to be higher than the height of the building 104 to be demolished. Then, for example, the fluid discharger 132 is placed on the scaffolding 106 or building 104 so that the position of the discharge nozzle 178D is higher than the work area 102 of the building 104 to be demolished. The fluid discharger 132 may be simply placed on or, in some cases, fixed to the scaffolding 106. A plurality of fluid dischargers 132 are placed at different locations from each other, and the respective fluid dischargers 132 can discharge the fluid FD to the same work area (the area to be demolished) 102. The actual number and spacing of the fluid dischargers 132 can be appropriately determined in accordance with the distance of the fluid FD to be discharged (sprayed) from the fluid dischargers 132 and the amount of the fluid FD to be sprayed per hour.
Next, while the work attachment 116 of the work machine 110 is directed to the work area 102, one or more of the fluid dischargers 132 in the vicinity of the work area 102 are operated by remote operation by operating the transmitter 134 by a worker in the cab 112 or another worker. Then, a predetermined amount (an amount somewhat effective in suppressing dust dispersion or more) of the fluid FD is sprayed over a predetermined area (e.g., including up to an area where dust is likely to be generated by contact of the work attachment 116, even if the work attachment 116 does not come into direct contact with the area) from above the work area 102 with the discharge nozzles 178D. At this time, this spraying may be achieved by specifying the direction of the discharge nozzle 178D intermittently by remote operation. Alternatively, this spraying may be achieved by automatically reciprocating the discharge nozzle 178D in a predetermined range. In addition, due to wind and humidity, a foamy material and water may be sprayed as appropriate as the fluid FD.
Next, the work attachment 116 is brought into contact with the work area 102 where the fluid FD has been sprayed to demolish the work area 102. At this time, for example, the fluid FD is continuously sprayed from the fluid discharger 132 to effectively suppress the scattering of dust. At this time, the direction of the discharge nozzle 178D may be controlled intermittently by itself by remote operation, or the discharge nozzle 178D may reciprocate automatically. In a case in which the fluid FD is a foamy material, the spraying of the foamy material may be temporarily stopped and the foamy material may be made to disappear with water in order to confirm whether the demolition of the target work area 102 has been achieved.
Once the demolition of the work area 102 is accomplished, the work attachment 116 is moved for the next work area 102. Simultaneously, or earlier, the corresponding fluid dischargers 132 are operated and the next work area 102 is demolished with the work attachment 116. By repeating this process, demolition can proceed quickly from upper floors of the taller building 104. If dust is generated in a predetermined area even after demolition has already been completed, the area may be sprayed with the fluid FD using one or more fluid dischargers 132 with the discharge nozzles 178D in the first and second automatic modes.
Thus, according to the present embodiment, the control device 156 includes the first mode control unit 161A with the first automatic control unit 161AA and the first switching unit 161AH. That is, since the first switching unit 161AH can switch between the control signal SN and the control signal SH2, it is possible to control the discharge nozzle 178D at the first rotation angle j by remote operation, and it is also possible to automatically perform reciprocating control of the discharge nozzle 178D within the first rotation range jr.
In addition, in the present embodiment, the first switching unit 161AH is controlled by remote operation. Therefore, even without physically approaching the fluid discharger 132, it is possible, by remote operation, to switch between control of the discharge nozzle 178D at the first rotation angle j and automatic reciprocating control of the discharge nozzle 178D, thereby saving time and effort (amount of work and man-hours) required to switch between these two. Not limited to this, the first switching unit may be realized by a switch provided to the fluid discharger. In such a case, the function for remote operation can be omitted from the transmitter and receiver, which can promote cost reduction. Alternatively, the first switching unit may be controlled by remote operation while also being realized by a switch (automatic mode button and manual mode button) on the fluid discharger. In this case, both can be switched, and efficient operation of the fluid discharger can be achieved.
In the present embodiment, the first automatic control unit 161AA includes the first lower limit setting unit 161AC, the first upper limit setting unit 161AB, the first lower limit comparison unit 161AE, the first upper limit comparison unit 161AD, and the first signal reversing unit 161AF. Therefore, the discharge nozzle 178D can automatically reciprocate within the first rotation range jr by simple operation at low cost. Not limited to this, for example, the first rotation range jr may be fixed in advance to a specific angle range (90 degrees, 180 degrees, or the like) so that the discharge nozzle can automatically reciprocate. Alternatively, the discharge nozzle may be made to automatically reciprocate at a fixed time, instead of an angle.
In the present embodiment, the first lower limit setting unit 161AC and the first upper limit setting unit 161AB are set at the fluid discharger 132. Therefore, the time and effort required to set the first rotation range jr by remote operation and the configuration for transmitting data on the first rotation range jr to the fluid discharger 132 can be eliminated, thereby promoting cost reduction. Not limited to this, the first lower limit setting unit and the first upper limit setting unit may be set by remote operation. In this case, even if the setting of the fluid discharger is to be changed in the middle of work, it is not necessary to approach the fluid discharger, and high convenience can be achieved.
In the present embodiment, the fluid discharger 132 further includes the second rotation device 168, and the control device 156 includes the second mode control unit 161B including the second automatic control unit 161BA and the second switching unit 161BH. Therefore, since the second switching unit 161BH can switch between the control signal SV and the control signal SP2, it is possible, by remote operation, to control the discharge nozzle 178D at the second rotation angle q and to automatically perform reciprocating control of the discharge nozzle 178D within the second rotation range qr. For example, the second rotation device 168 can be controlled in the second automatic mode, and the first rotation device 166 can be controlled in the first manual mode. The opposite is true. Alternatively, both the first and second rotary devices 166 and 168 can be controlled in the automatic mode or in the manual mode. In other words, it is possible to optimize the spray pattern of the fluid FD according to a situation. Not limited to t his, the second rotation device may not be present, or even if the second rotation device is present, either the automatic mode or the manual mode may be provided.
In the present embodiment, the second switching unit 161BH is controlled by remote operation. Therefore, even without physically approaching the fluid discharger 132, it is possible, by remote operation, to switch between control of the discharge nozzle 178D at the second rotation angle q and automatic reciprocating control of the discharge nozzle 178D, thereby saving time and effort (amount of work and man-hours) required to switch between these two. Not limited to this, the second switching unit may be realized by a switch provided to the fluid discharger. In such a case, the function for remote operation can be omitted from the transmitter and receiver, which can promote cost reduction. Alternatively, the second switching unit may be controlled by remote operation while also being realized by a switch (automatic mode button and manual mode button) provided to the fluid discharger. In this case, both can be switched, and efficient operation of the fluid discharger can be achieved.
In the present embodiment, the second automatic control unit 161BA includes the second lower limit setting unit 161BC, the second upper limit setting unit 161BB, the second lower limit comparison unit 161BE, the second upper limit comparison unit 161BD, and the second signal reversing unit 161BF. Therefore, the discharge nozzle 178D can automatically reciprocate within the second rotation range qr by simple control at low cost. Not limited to this, for example, the second rotation range qr may be fixed in advance to a specific angle range (90 degrees, 180 degrees, or the like) so that the discharge nozzle can automatically reciprocate. Alternatively, the discharge nozzle may be made to automatically reciprocate at a fixed time, instead of an angle.
In the present embodiment, the second lower limit setting unit 161BC and the second upper limit setting unit 161BB are set at the fluid discharger 132. Therefore, the time and effort required to remotely set the second rotation range qr and the configuration for transmitting data on the second rotation range qr to the fluid discharger 132 can be eliminated, thereby prompting cost reduction. Not limited to this, the second lower limit setting unit and the second upper limit setting unit may be set by remote operation. In this case, even if the setting of the fluid discharger is to be changed in the middle of work, it is not necessary to approach the fluid discharger, and high convenience can be achieved.
In the present embodiment, the fluid FD includes water or a foamy material. Therefore, in a case in which the fluid FD is water, the building 104 can be effectively wetted. In a case in which the fluid FD is a foamy material, excessive discharge of water can be avoided, and the amount of water used can be greatly reduced as compared to the case of sprinkling only water, thus saving water. In addition, the generation of dust can be effectively suppressed.
In the present embodiment, remote operation is performed from the single transmitter 134 to the plurality of fluid dischargers 132. This means that the number of workers to operate the fluid dischargers 132 can be reduced and the plurality of fluid dischargers 132 can be operated efficiently.
In the present embodiment, the fluid dischargers 132 are placed on the scaffolding 106 or the building 104, instead of the work machine 110. In other words, the operations of the fluid dischargers 132 can be performed independently of the operations of the work machine 110. Therefore, the work area 102 can be quickly enclosed in advance with the fluid FD, and the demolition work can be proceeded in a short period of time while effectively suppressing the scattering of dust.
In the present embodiment, since the fluid discharger 132 is remotely controlled, it is possible to eliminate the need for placing water sprinkling workers in the vicinity of the work area 102 where the dust is to be generated. In other words, there is no need for workers who spray water from the high scaffolding 106, thus ensuring the occupational safety of the workers and consequently improving the work environment. Furthermore, since the degree of danger to the workers can be reduced, the cost of insurance and other accident response can also be reduced.
Also, in the present embodiment, switching between the first and second manual modes and the first and second automatic modes is realized by a combination of the two horizontal rotation instruction buttons 136A, the two vertical rotation instruction buttons 136B, and the two open-close instruction buttons 136C on the transmitter 134. For this reason, there is no need to install another button on the transmitter 134, and even with the addition of the above-described automatic modes, the cost increase can be kept to a minimum. Not limited to this, a button specific to the automatic modes may be provided on the transmitter.
That is, according to the present embodiment, in the dust suppression system 130, while the direction of the discharge nozzle 178D can be controlled by remote operation, the direction of the discharge nozzle 178D can automatically reciprocate within the predetermined range. Thus, it is possible to effectively control the plurality of fluid dischargers 132 by remote operation.
Although the present invention has been described with reference to the first embodiment, the present invention is not limited to the first embodiment. The present invention can be improved and the design can be changed within the scope of the invention without departing from its gist.
For example, in the first embodiment, since the fluid discharger 132 has a configuration such that the rotation directions of the first and second rotation devices 166 and 168 and the direction of the pressure of the fluid FD coincide with each other, it is necessary to increase the rotational torques of the first and second rotation devices 166 and 168 in consideration of fluctuation in the pressure of the fluid FD, but the present invention is not limited to this. For example, it may be as in a second embodiment illustrated in
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The motor parts 266C, 268C, and 270C contain, for example, electric motors. The first, second, and third support parts 266D, 268D, 270D contain ball screws, for example, and rotation of the electric motors is converted into rotation of the ball screws. The first, second and third movable parts 266E, 268E, 270E are linearly movable in the directions of movement axes On, Or and Ob, respectively, by the rotation of the ball screws. In addition, not-illustrated potentiometers are provided to the motor parts 266C and 268C respectively, and displacement signals SO and SW are outputted (the potentiometers may be a linear type of device and provided to the first, second and third support parts 266D, 268D and 270D, and displacement signals SO and SW may be outputted in accordance with the amounts of movement of the first, second and third movable parts 266E, 268E, and 270E).
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As described above, according to the present invention, the first rotation mechanism 266F converts linear motion of the first movable part 266E into rotational motion to rotationally displace the first rotating-side body 278C. That is, since pressure fluctuation of the fluid FD is applied in the direction of the rotational axis O1 (axial center O1) of the first rotating-side body 278C, the effect of the pressure fluctuation is in substantial around the rotational axis O1 (axial center O1) of the first swivel joint structure 278A. Therefore, it is possible to minimize a tolerance range necessary to cope with the pressure fluctuation of the fluid FD for output of the first electric linear motion mechanism 266A. Also, since the first electric linear motion mechanism 266A rotates the discharge nozzle 278D, it is not necessary to install a separate limit switch to limit the direction of the discharge nozzle 278D like a rotation device, thus achieving cost reduction.
According to the present embodiment, the first lever 266J is provided on the first rotating-side body 278C, and the first rotation mechanism 266F includes the first connection part 266G connecting the first movable part 266E and the first lever 266J. As a result, the first rotation mechanism 266F can be made into a simple structure, which allows reduction in size and cost.
According to the present embodiment, the fluid discharger 232 includes the second swivel joint structure 277B that has the second rotating-side body 277D supported by the rotation member 276 and the second fixed-side body 277C disposed on the support shaft 274C. Thus, pressure fluctuation of the fluid FD is applied in the direction of the rotational axis O2 (axial center O2) of the second rotating-side body 277D, and the effect of the pressure fluctuation is in substantial around the rotational axis O2 (axial center O2) of the second swivel joint structure 277B. Therefore, it is possible to minimize a tolerance range necessary to cope with the pressure fluctuation of the fluid FD for output of the second electric linear motion mechanism 268A, which rotates the second rotating-side body 277D.
According to the present embodiment, the open/close shaft 277FA of the open/close valve 277F is provided with a third lever 270G, and the third rotation mechanism 270F includes a pin 270H that connects the third movable part 270E and the third lever 270G. Therefore, the third rotation mchanism 270F can have a simple configuration, and axis alignment with the open/close shaft 277FA can be easily performed. That is, it is possible to achieve reduction in size and cost.
According to the present embodiment, the third electric linear motion mechanism 270A, the third rotation mechanism 270F, and the open/close valve 277F are supported by the rotation member 276. Therefore, the number of components directly supported by the support member 274 can be reduced, and the support member 274 can be easily replaced. Also, it is possible to efficiently arrange the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A in the rotation member 276, which further promotes downsizing and weight reduction.
According to the present embodiment, the end of the first support part 266D, the end of the second support part 268D, and the end of the third support part 270D are rotatably axially supported. Therefore, it is possible to easily attach the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A.
According to the present embodiment, the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A are disposed in the same direction in the rotation member 276. Therofore, the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A can collectively respond to factors of performance degradation due to external environmental changes. Specifically, gaps between the first movable part 266E and the first support part 266D, between the second movable part 268E and the second support part 268D, and between the third movable part 270E and the third support part 270D can be directed in the same direction, and moisture capable of entering into the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A from the gaps can be effectively cut off. Also, this configuration can promote miniaturization and weight reduction.
According to the present embodiment, since all of the first electric linear motion mechanism 266A, the second electric linear motion mechanism 268A, and the third electric linear motion mechanism 270A are aligned horizontally, the shape of the fluid discharger 232 is made short in the Z direction, relative to the X and Y directions, and the center of gravity is made lower. That is, according to the present embodiment, the fluid discharger 232 is further prevented from falling over.
According to the present embodiment, since the pulley 268O has the constant radius R, the rotational torque of the rotation member 276 by the second rotation mechanism 268F can be made constant. Also, the amount of rotation of the rotation member 276 that can be realized by the second rotation mechanism 268F can be increased. In the present embodiment, although the wire 268N has one winding on the pulley 268O, the greater the number of windings (the longer the distance over which the wire 268N and the pulley 268O are engaged), the greater the amount of rotation of the rotation member 276 can be.
According to the present embodiment, the fluid discharger 232 also has the two automatic mode buttons 257A and 258A and manual mode buttons 257B and 258B. Moreover, as in the first embodiment, it is possible to control the first and second switching units even from the transmitter. Therefore, either from the transmitter or from the fluid discharger 232, it is possible to switch between the first automatic mode and the first manual mode and between the second automatic mode and the second manual mode, thus allowing the fluid discharger 232 to be operated more efficiently.
In this way, the present embodiment makes it possible to precisely discharge the fluid FD from the fluid discharger 232 to the predetermined work area, while further reducing power consumption and size.
A mechanism similar to the second rotation mechanism used in the present embodiment may be used instead of the first rotation mechanism or the third rotation mechanism. Alternatively, the first rotation device, the second rotation device, and the third rotation device may be mounted on a work machine as an opening/closing device for an open/close valve that regulates the amount of fluid FD in discharging the fluid FD from the work attachment of the work machine.
According to the above-described embodiments, the fluid discharger is located on the scaffolding and a pressure feeding mechanism is located on the ground, but the present invention is not limited to this. For example, the fluid discharger may simply be placed on the object to be worked (including the ground), and the pressure feeding mechanism may be placed next to the fluid discharger at the same location.
According to the above-described embodiments, the fluid supply is provided to supply the fluid FD to the fluid discharger via the introduction piping, but the present invention is not limited to this. The fluid discharger and the fluid supply may be integrated.
According to the above-described embodiments, the fluid FD includes water or the foamy material, but the present invention is not limited to this. The fluid FD may be water only or a foamy material only.
According to the above-described embodiment, the plurality of fluid dischargers are placed at different positions from each other, and the fluid FD from each of the fluid dischargers can be discharged to the same work area, but the present invention is not limited to this. The fluid dischargers need not be able to spray the fluid FD to the same work area.
According to the above-described embodiments, there is one discharge nozzle and the different kinds of fluid FD are supplied to the discharge nozzle by switching the tanks, but the present invention is not limited to this. For example, the different kinds of fluid FD may be supplied to the discharge nozzle in different systems.
According to the above-described embodiments, there was one work machine at the work site, but the present invention is not limited to this. A plurality of work machines may be used.
According to the above-described embodiments, the fluid FD was discharged only from the fluid discharger, but the present invention is not limited to this. The fluid FD may also be sprayed from a work part of the work machine. In such a case, the work area can be surrounded by the fluid FD from more than one aspect, and the dust dispersion generated at the work area can be effectively suppressed. Also, the number of fluid dischargers used at the work site can be reduced. Therefore, it is possible to reduce a load on the control of the fluid dischargers, and also suppress dust dispersion at lower cost.
In the above-described embodiments, the so-called ‘crusher_ is described as an example as the work machine, but the application of the present invention is not limited to this. For example, the same effect can be obtained by applying the invention to a pile driver, a pile extractor, a bulldozer, a tractor excavator, a power shovel, a backhoe, a dragline, a clamshell, a crawler drill, an earth drill, a crane, a road cutter, a breaker, and the like. In short, the present invention can be widely applied to work machines that perform work that may generate dust in civil engineering work, construction work, or demolition work.
The present invention can be used at a site of work that generates dust, such as in civil engineering work, construction work, demolition work, or the like, and is particularly suitably used in demolition work, repair work, or the like of a solid structure.
100 work site
102 work area
104 building (object to be worked)
106 scaffolding
108 curing sheet
110 work machine
112 cab
114 arm
116 work attachment
118 work part
130 dust suppression system
132, 232 fluid discharger
134 transmitter
136 control signal input
136A horizontal rotation instruction button
136B vertical rotation instruction button
136C open-close instruction buttons
138, 150 CH selector
138A, 150A, 250A frequency selector
138B, 150B, 250B number selector
140, 152 local oscillator
142 modulation circuit
144, 164, 264 power supply
146 control mechanism
148 receiver
154 demodulator circuit
156, 256 control device
156A, 256A input unit
158 logic circuit
160 switch circuit
161A first mode control unit
161AA first automatic control unit
161AB, 261AB first upper limit setting unit
161AC, 261AC first lower limit setting unit
161AD first upper limit comparison unit
161AE first lower limit comparison unit
161AF first signal reversing unit
161AG, 161BG signal holding unit
161AH first switching unit
161B second mode control unit
161BA second automatic control unit
161BB, 261BB second upper limit setting unit
161BC, 261BC second lower limit setting unit
161BD second upper limit comparison unit
161BE second lower limit comparison unit
161BF second signal reversing unit
161BH second switching unit
162 drive circuit
162A first drive circuit
162B second drive circuit
162C valve drive circuit
164A power adapter
164B rechargeable battery
166, 266 first rotation device
166A first rotation shaft
166B, 168B, 275 casing
166C first motor part
168, 268 second rotation device
168A second rotation shaft
168C second motor part
170, 270 valve drive device
170A, 277F open/close valve
170B valve motor part
172 support frame
174, 274 support member
174A ring part
174B, 274B support beam part
174C, 274C shaft part
176, 276 rotation member
176A turntable
176B upper frame
176C lower frame
178, 278 inclined member
178A support part
178B introduction part
178C nozzle support part
178D, 278D discharge nozzle
180 introduction piping
182 supply piping
186 fluid supply
186A pump
186B tank
257A, 258A automatic mode button
257B, 258B manual mode button
266A first electric linear motion mechanism
266B, 268B, 268G, 270B mount part
266C, 268C, 270C motor part
266D first support part
266E first movable part
266F first rotation mechanism
266G first connection part
266H, 266I, 270H, 268H pin
266J first lever
268A second electric linear motion mechanism
268D second support part
268DA side surface
268E second support part
268F second rotation mechanism
268I slider part
268J base member
268K retaining part
268L, 268P stop part
268M hook
268N wire
268O pulley
270A third electric linear motion mechanism
270D third support part
270E third movable part
270F third rotation mechanism
270G third lever
276A support frame
276B holder part
276C support rod
277 flow channel component
277A fluid inlet port
277B second swivel joint structure
277C second fixed-side body
277D second rotating-side body
277E, 277G L-shaped pipe
277FA open/close shaft
278A first swivel joint structure
278B first fixed-side body
278C first rotating-side body
DI diode
FD fluid
fi, fk carrier frequency
IN1, IN2 NOT circuit
ND NAND circuit
NT nut
On, Ob, Or movement axis
O1, O2 axial center
On1, On2 ON-side terminal
Off1, Off2 OFF-side terminal
PSW power switch
Rb rotational axis
SA, SD, SG, SH, SH1, SH2, SI, SL, SM SN, SN1, SN2, SP, SP1, SP2, SQ, ST, SU, SV, SV1, SV2, SX control signal
SB, SD1, SF identification signal
SE reception signal
SC transmission signal
SO, SW displacement signal
SJ, SR upper limit signal
SK, SS lower limit signal
Tr1, Tr2 groove
j first rotation angle
j0 first rotation displacement angle
jr first rotation range
j1, j2, q1, q2 angle
jC, qC center angle
q second rotation angle
q0 second rotation displacement angle
qr second rotation range
Number | Date | Country | Kind |
---|---|---|---|
2019-159089 | Aug 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2020/032310 | 8/27/2020 | WO |