DYE SENSITIZED PHOTOVOLTAIC CELLS

Information

  • Patent Application
  • 20230104362
  • Publication Number
    20230104362
  • Date Filed
    November 03, 2022
    2 years ago
  • Date Published
    April 06, 2023
    a year ago
Abstract
Provided herein are improvements to dye-sensitized photovoltaic cells that enhance the ability of those cells to operate in normal room lighting conditions. These improvements include printable, non-corrosive, nonporous hole blocking layer formulations that improve the performance of dye-sensitized photovoltaic cells under 1 sun and indoor light irradiation conditions. Also provided herein are highly stable electrolyte formulations for use in dye-sensitized photovoltaic cells. These electrolytes use high boiling solvents, and provide unexpectedly superior results compared to prior art acetonitrile-based electrolytes. Also provided herein are chemically polymerizable formulations for depositing thin composite catalytic layers for redox electrolyte-based dye-sensitized photovoltaic cells. The formulations allow R2R printing (involves coating, fast chemical polymerization, rinsing of catalytic materials with methanol) composite catalyst layers on the cathode. In situ chemical polymerization process forms very uniform thin films, which is essential for achieving uniform performance from every cell in serially connected photovoltaic module.
Description
BACKGROUND

Sensitization of semiconductor solids such as metal oxides in imaging devices, memories, sensors, and photovoltaic cells can serve as an effective means of energy transduction. These devices use metal oxides, such as titanium dioxide that are transparent to light but can be sensitized to the desired spectrum through the use of sensitizing agents that absorb light energy and transduce it into electrical power or an electrical signal. This sensitization occurs through charge injection into the metal oxide from the excited state of the dye sensitizer. Sensitizers such as transition metal complexes, inorganic colloids and organic dye molecules are used.


Prominent among such technologies is the dye-sensitized metal oxide photovoltaic cell (DSPC). DSPCs use a dye to absorb light and initiate a rapid electron transfer to a nanostructured oxide such as TiOz. The mesoscopic structure of the TiO2 allows building of thick, nanoporous films with active-layer thicknesses of several microns. The dye is then adsorbed on the large surface area of the mesoporous TiO2. Charge balance and transport is achieved by a layer having a REDOX couple, such as iodide/triiodide, Co(II)/Co(III) complexes, and Cu(I)/Cu(II) complexes.


Dyes based on transition metal complexes are disclosed in Gratzel et al., U.S. Pat. Nos. 4,927,721 and 5,350,644. These dye materials are disposed on mesoporous metal oxides that have a high surface area on which the absorbing, sensitizing layer can be formed. This results in a high absorptivity of light in the cell. Dyes such as Ru(ll) (2,2'-bipyridyl 4,4' dicarboxylate)2 (NCS)2 have been found to be efficient sensitizers and can be attached to the metal oxide solid through carboxyl or phosphonate groups on the periphery of the compounds. However, when transition metal ruthenium complexes are used as sensitizers they must be applied to the mesoporous metal oxide layers in a coat as thick as 10 micrometers or thicker to absorb enough radiation to attain sufficient power conversion efficiencies. Further, the ruthenium complexes are expensive. In addition, such dyes must be applied using volatile organic solvents, cosolvents, and diluents because they are not dispersible in water. Volatile organic compounds (VOCs) are significant pollutants that can affect the environment and human health. While VOCs are usually not acutely toxic, they may have chronic health and environmental effects. For this reason, governments around the world are seeking to reduce the levels of VOCs.


One type of dye-sensitized photovoltaic cell is known as the Gratzel cell. Hamann et al. (2008), “Advancing beyond current generation dye-sensitized solar cells,” Energy Environ. Sci.1:66-78 (the disclosure of which is incorporated in its entirety by reference), describes the Gratzel cell. The Gratzel cell includes crystalline titanium dioxide nanoparticles serving as a photoanode in the photovoltaic cell. The titanium dioxide is coated with light sensitive dyes. The titanium dioxide photoanode includes 10-20 nm diameter titanium dioxide particles forming a 12 µm transparent film. The 12 µm titanium dioxide film is made by sintering the 10-20 nm diameter titanium dioxide particles so that they have a high surface area. The titanium dioxide photoanode also includes a 4 µm film of titanium dioxide particles having a diameter of about 400 nm. The coated titanium dioxide films are located between two transparent conducting oxide (TCO) electrodes. Also disposed between the two TCO electrodes is an electrolyte with a redox shuttle.


The Gratzel cell may be made by first constructing a top portion. The top portion may be constructed by depositing fluorine-doped tin dioxide (SnO2F) on a transparent plate, which is usually glass. A thin layer of titanium dioxide (TiO2) is deposited on the transparent plate having a conductive coating. The TiO2 coated plate is then dipped into a photosensitized dye such as ruthenium-polypyridine dye in solution. A thin layer of the dye covalently bonds to the surface of the titanium dioxide. A bottom portion of the Gratzel cell is made from a conductive plate coated with platinum metal. The top portion and the bottom portion are then joined and sealed. The electrolyte, such as iodide-triiodide, is then typically inserted between the top and bottom portions of the Gratzel cell.


Typically, thin films for DSPCs are composed of a single metal oxide - usually titanium dioxide, which in addition to nanoparticles, may be utilized in the form of larger 200 to 400 nm scale particles or as dispersed nanoparticles formed in situ from a titanium alkoxide solution. In one embodiment, the present application discloses the use of multiple morphologies of titanium oxide as well as other metal oxides, which provide a boost in efficiency over the single metal oxide system. The additional metal oxides that may be employed include, but are not limited to, alpha aluminum oxide, gamma aluminum oxide, fumed silica, silica, diatomaceous earth, aluminum titanate, hydroxyapatite, calcium phosphate and iron titanate; and mixtures thereof. These materials may be utilized in conjunction with traditional titanium oxide thin films or with a thin film dye-sensitized photovoltaic cell system


In operation, the dye absorbs sunlight, which results in the dye molecules becoming excited and transmitting electrons into the titanium dioxide. The titanium dioxide accepts the energized electrons, which travel to a first TCO electrode. Concurrently, the second TCO electrode serves as a counter electrode, which uses a redox couple such as iodide-triiodide (13- /I- ) to regenerate the dye. If the dye molecule is not reduced back to its original state, the oxidized dye molecule decomposes. As the dye-sensitized photovoltaic cell undergoes many oxidation-reduction cycles in the lifetime of operation, more and more dye molecules undergo decomposition over time, and the cell energy conversion efficiency decreases.


Hattori and coworkers (Hattori, S., et al. (2005) “Blue copper model complexes with distorted tetragonal geometry acting as effective electron-transfer mediators in dye-sensitized photovoltaic cells. J. Am.Chem. Soc., 127: 9648-9654) have used copper (l/ll) redox couples in DSPCs using ruthenium-based dyes, with very low resulting efficiencies. Peng Wang and his coworkers improved the performance of copper redox-based dye DSPCs using an organic dye (Bai,Y., et al. (2011) Chem. Commun., 47: 4376-4378). The voltage generated from such cells far exceeded voltage generated by any iodide/triiodide based redox couple.


Generally, platinum, graphenes or poly (3,4-ethyelenedioxythiophene) (“PEDOT”) are used in dye-sensitized photovoltaic cells. Platinum is either deposited by pyrolytic decomposition of hexachloroplatinic acid at temperatures exceeding 400° C., or by sputtering. PEDOT is generally deposited by electrochemical polymerization of 3,4-ethylenedioxythiophene (“EDOT”), which create uniformity issues due to high resistance substrates used as cathode materials. Graphene materials are generally deposited by spin coating from graphene material containing solution or suspension. Although graphene materials work better than PEDOT and platinum, it is difficult to bond graphenes to the substrate, often causing delamination problems. Moreover, the deposition from spin coating often results in non-uniform films due to absence of cohesive forces between graphene molecules. Electrochemical deposition of PEDOT can be adequate for smaller devices but is unsuited for larger devices. Uniformity issues arise when the substrate size increases due to current drop across the length due to ohmic losses (polymerization kinetics depends on the current flow in a given time). This is not an ideal process for R2R manufacturing. Chemically polymerized PEDOT/PSS solution available from commercial sources is often used in electronic device applications. This material is highly water-soluble; as a result, devices produced using this solution suffer from decreased useful life due to dissociation from the cathode, and also due to acidity that degrades the transparent conducting electrodes on the device.


SUMMARY

Provided herein are printable, non-corrosive, nonporous hole blocking layer formulations that improve the performance of dye-sensitized photovoltaic cells under 1 sun and indoor light irradiation conditions. The nonporous hole blocking layer is introduced between electrode (anode) and nanoporous TiO2 film. The nonporous hole blocking layer reduces/inhibits back electron transfer between redox species in the electrolyte and the electrode. Also provided is a process for introducing a nonporous hole blocking layer which employs benign materials (titanium alkoxides, polymeric titanium alkoxides, other organotitanium compounds) and can be coated in high speed rolls.


Also provided herein are highly stable electrolyte formulations for use in dye-sensitized photovoltaic cells. These electrolytes employ high boiling solvents, and provide unexpectedly superior results compared to prior art acetonitrile-based electrolytes, which use low boiling nitrile solvents, such as acetonitrile. These electrolyte formulations are critical for fabricating stable indoor light harvesting photovoltaic cells. The performance of these photovoltaic cells exceeds the performance of the previous best photovoltaic cells (gallium arsenide-based) under indoor light exposure (50 to 5000 lux).


Also provided herein are chemically polymerizable formulations for depositing thin composite catalytic layers for redox electrolyte-based dye-sensitized photovoltaic cells. The formulations allow R2R printing (involves coating, fast chemical polymerization, rinsing of catalytic materials with methanol) composite catalyst layers on the cathode. In situ chemical polymerization process forms very uniform thin films, which is essential for achieving uniform performance from every cell in serially connected photovoltaic module.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a schematic diagram illustrating the general architecture of a dye-sensitized photovoltaic cell as described herein.





DETAILED DESCRIPTION
Definitions

Unless specifically noted otherwise herein, the definitions of the terms used are standard definitions used in the art of organic chemistry. Exemplary embodiments, aspects and variations are illustrated in the figures and drawings, and it is intended that the embodiments, aspects and variations, and the figures and drawings disclosed herein are to be considered illustrative and not limiting.


While particular embodiments are shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art. It should be understood that various alternatives to the embodiments described herein may be employed in practicing the methods described herein. It is intended that the appended claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.


Unless defined otherwise, all technical and scientific terms used herein have the same meaning as is commonly understood by one of skill in the art. All patents and publications referred to herein are incorporated by reference.


As used in the specification and claims, the singular form “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.


Abbreviations and acronyms used herein:

  • ACN - Acetonitrile.
  • DSPC - Dye-Sensitized Photovoltaic Cell.
  • DI - deionized.
  • EDOT - 3,4-ethylenedioxythiophene.
  • FF - Fill Factor.
  • FTO - Fluoride-doped Tin Oxide.
  • GBL - Gamma-butyrolactone.
  • Jsc - Short-circuit current density.
  • MPN - 3-methoxypropionitrile
  • PEDOT - Poly(3,4-ethyelenedioxythiophene)
  • PEN - polyethylene napthalate
  • PET - polyethylene terephthalate
  • PSS - poly(4-styrene sulfonic acid)
  • SDS - sodium dodecyl sulfate.
  • TBHFP - Tetra-n-butylammonium hexafluorophosphate.
  • Voc - Open circuit voltage.
  • VOC - Volatile Organic Compound.


“Graphene” is an allotrope of carbon consisting of a single layer of carbon atoms arranged in a hexagonal lattice.


A “hole-blocking” layer in a photovoltaic cell is a nonporous layer disposed between the cathode and anode which reduces and/or inhibits back-transfer of electrons from the electrolyte to the anode.


The dye-sensitized photovoltaic cells described herein comprise:

  • a cathode;
  • an electrolyte;
  • a porous dye-sensitized titanium dioxide film; and
  • an anode.


Also provided herein are dye-sensitized photovoltaic cells which comprise a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film. The nonporous “hole-blocking” layer may comprise an organotitanium compound, such as a titanium alkoxide. The organotitanium compound may be polymeric, such as a polymeric titanium alkoxide. An exemplary polymeric titanium alkoxide is poly(n-butyl titanate). The nonporous or compact hole-blocking layer may also comprise titanium in the form of an oxide, such as compact anatase or rutile film. The thickness of the hole blocking layer may be from about 20 nm to about 100 nm.


The anode may comprise a transparent conducting oxide (TCO)-coated glass, a TCO coated transparent plastic substrate, or a thin metal foil. Exemplary transparent conducting oxides include fluorine-doped tin oxide, indium-doped tin oxide, and aluminum-doped tin oxide. Exemplary transparent plastic substrates may comprise PET or PEN.


Also provided herein is a method of preparing a dye-sensitized photovoltaic cell as described above, comprising the step of applying the nonporous blocking layer on the anode. The nonporous blocking layer may be applied to the anode using art-known techniques, such as gravure, silkscreen, slot, spin or blade coating.


The dye-sensitized photovoltaic cell described herein comprises an electrolyte. In some embodiments the electrolyte may comprise a redox couple. In some embodiments the redox c couple comprises organocopper (I) and organocopper (II) salts. Suitable organocopper salts include copper complexes comprising bi- and polydentate organic ligands with counterions. Suitable bidentate organic ligands include, but are not limited to, 6,6'-dialkyl-2,2'-bipyridine; 4,4',6,6'-tetralkyl-2,2'-bipyridine; 2,9-dialkyl-1,10-phenathroline; 1,10-phenathroine; and 2,2'-bipyridine. Suitable counterions include, but are not limited to, bis(trifluorosulfon)imide, hexafluorophosphate, and tetrafluoroborate. The ratio of organocopper(l) to organocopper(II) salts may be from about 4:1 to about 12:1. Alternatively, the ratio of organocopper(i) to organocopper(ll) salts may be from about 6:1 to about 10:1.


The redox couple may comprise copper complexes with more than one ligand. For example, the redox couple may comprise a copper (I) complex with 6,6'-dialkyl-2,2'-bipyridine and a copper (II) complex with a bidentate organic ligand selected from the group consisting of 6,6'-dialkyl-2,2'-bipyridine; 4,4',6,6'-tetralkyl-2,2'-bipyridine; 2,9-dialkyl-1,10-phenathroline; 1,10-phenathroine; and 2,2'-bipyridine. Alternatively, the redox couple may comprise a copper (I) complex with 2,9-dialkyl-1,10-phenathroline and a copper (II) complex with a bidentate organic ligand selected from the group consisting of 6,6'-dialkyl-2,2'-bipyridine; 4,4',6,6'-tetralkyl-2,2'-bipyridine; 2,9-dialkyl-1,10-phenathroline; 1,10-phenathroine; and 2,2'-bipyridine.


The dye-sensitized photovoltaic cell described herein comprises an electrolyte, which may comprise two or more solvents. Suitable solvents include, but are not limited to, sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids and binary/tertiary/quaternary mixtures of these solvents. In an exemplary embodiment, the electrolyte comprises at least 50% sulfolane or dialkyl sulfone. Alternatively, the electrolyte may comprise up to about 50% of 3-alkoxypropionitrile, cyclic and acyclic lactones, cyclic and acyclic carbonates, low viscosity ionic liquids, or binary/tertiary/quaternary mixtures thereof. The electrolyte may also comprise up to about 0.6 M N-methylbenzimidazole and up to about 0.2 M lithium bis(trifluorosulfon)imide as additives.


In some embodiments, the dye-sensitized photovoltaic cell described herein further comprises a cathode catalyst disposed on the cathode. A suitable cathode catalyst may comprise a mixture of 2D conductor and electronic conducting polymer. A “2D conductor” is a molecular semiconductor with thickness in atomic scale. Exemplary 2D conductors include graphenes, transition metal dichalcogenides (ex., molybdenum disulfide or diselenide), or hexagonal boron nitride. For use in the cathode catalysts described herein, the graphene may comprise a molecular layer or nano/micro crystal. The graphene may be derived from reduced graphene oxide. Suitable conducting polymers include but are not limited to polythiophene, polypyrrole, polyaniline, and derivatives thereof. An exemplary polythiophene for use in the photovoltaic cell described herein is PEDOT.


In one alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; an electrolyte; a porous dye-sensitized titanium dioxide film layer; and an anode; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1; and wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; and an anode; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; and an anode; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1; and herein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; and an anode; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


In another alternative embodiment, the present application provides a dye-sensitized photovoltaic cell comprising a cathode; a cathode catalyst disposed on the cathode, wherein the cathode catalyst comprises a 2D conductor and an electronic conducting polymer; an electrolyte; a porous dye-sensitized titanium dioxide film layer; an anode; and a nonporous hole-blocking layer interposed between the anode and the dye-sensitized titanium dioxide film layer; wherein the electrolyte comprises a redox couple comprising organocopper (I) and organocopper (II) salts, and wherein the ratio of organocopper (I) to organocopper (II) salts is from about 4:1 to about 12:1; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.


Also provided herein is a method of producing a photovoltaic cell of claim comprising the step of polymerizing PEDOT on the cathode from monomeric EDOT. The PEDOT may be polymerized on the cathode by chemical polymerization or electrochemical polymerization. The PEDOT is may be polymerized on the cathode using ferric tosylate or ferric chloride as a catalyst. The ratio of EDOT to ferric chloride may be from about 1:3 to about 1:4. In one embodiment, EDOT is mixed with graphene before chemical polymerization. The EDOT/graphene/ferric catalysis may be deposited from n-butanol on the cathode using spin, gravure, blade or slot coating techniques and allowed to polymerize on the substrate.


Also provided herein is a method for forming composite catalytic layers on the cathode of a dye-sensitized photovoltaic cell, comprising the step of forming a composite graphene material with one or more conducting polymers. Suitable conducting polymers include, but are not limited to, polythiophenes, polypyrroles, and polyanilines. The ratio of graphene to conducting polymer may be from about 0.5:10 to about 2:10. A suitable polythiophene for use in this method is PEDOT. In one alternative embodiment of the method, the polymer and graphenes are polymerized prior to deposition on the cathode. The composite may be formed by the steps of depositing graphene on an electrode to form a graphene layer; and electrodepositing the polymer on the graphene layer.


EXADMPLES
Example 1 - Blocking Layer

Blocking layers were applied on a fluorine doped tin oxide (FTO) coated glass using 0.1 to 1% of Tyzor™ poly(n-butyl titanate) solution in n-butanol by spin or blade coating technique. An aqueous dispersion containing 20% by weight of TiO2 (Degussa P25 with a particle size of 21 ± 5 nm) and 5% by weight of poly(4-vinyl pyridine) was prepared and applied on the prepared electrodes with and without blocking layer using blade coating technique. The thickness of the TiO2 layer was ca. 6 microns. The TiO2 coating was sintered at 500° C. for 30 minutes, cooled to 80° C. and immersed in a 1:1 acetonitrile/t-butanol dye solution containing 0.3 mM D35 dye (Dyenamo, Stockholm, SE)(see structure at end of Examples) and 0.3 mM deoxycholic acid. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with pyrolytically deposited platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in acetonitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact.


The photovoltaic performance of the fabricated cell was measured under AM 1.5 conditions at a light intensity of 97 mW/cm2. Two cells were fabricated for each set (denoted as cell 1 and cell 2). The photovoltaic performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in milliamperes/square centimeter), fill factor and overall conversion efficiency (in %) and shown in Table 1. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 1









Photovoltaic characteristics of P25 based photovoltaic cells made with and without blocking layer under 1 sun irradiation conditions


Sample
Blocking layer deposited from
Voc (mV)
Jsc (mA/cm2)
Fill factor
Efficiency (%)




No blocking layer- cell 1
0% Tyzor™ in n-butanol
1039.63
8.46
0.400
3.529


No blocking layer- cell 2
0% Tyzor™ in n-butanol
1029.82
8.90
0.406
3.733


Blocking layer 1- cell 1
0.15% Tyzor™ in n-butanol
1042.07
9.16
0.436
4.185


Blocking layer 1- cell 2
0.15% Tyzor™ in n-butanol
1036.02
8.84
0.446
4.101


Blocking layer 2- cell 1
0.3% Tyzor™ in n-butanol
1032.92
10.69
0.462
5.125


Blocking layer 2- cell 2
0.3% Tyzor™ in n-butanol
1035.38
10.60
0.443
4.881






Example 2 - Blocking Layer

Blocking layers were applied on a fluorine doped tin oxide (FTO) coated glass using 0.1 to 1% of Tyzor™ poly(n-butyl titanate) solution in n-butanol by spin or blade coating technique. Photoelectrodes were made with and without blocking layer on FTO coated glass using an aqueous colloidal TiO2 (18 nm particle size). The thickness of the TiO2 layer was ca. 6 microns. The TiO2 coating was sintered at 500° C. for 30 minutes, cooled to 80° C. and immersed in a 1:1 acetonitrile/t-butanol dye solution containing 0.3 mM D35 dye (Dyenamo, Sweden) and 0.3 mM deoxycholic acid. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with pyrolytically deposited platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in acetonitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. Two cells were fabricated for each set (denoted as cell 1 and cell 2).


The photovoltaic performance of the fabricated cell was measured under AM 1.5 conditions at a light intensity of 97 mW/cm2. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in milliamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Table 2. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 2









Photovoltaic characteristics of 18 nm TiO2 based photovoltaic cells made with and without blocking layer under 1 sun irradiation conditions


Blocking layer type
Blocking layer deposited from
Voc (mV)
Jsc (mA/cm2)
Fill factor
Efficiency (%)




No blocking layer- cell 1
0% Tyzor™ in n-butanol
1047.31
9.18
0.446
4.308


No blocking layer- cell 2
0% Tyzor™ in n-butanol
1082.60
9.34
0.436
4.419


Blocking layer 1- cell 1
0.15% Tyzor™ in n-butanol
1068.62
9.35
0.471
4.728


Blocking layer 1- cell 2
0.15% Tyzor™ in n-butanol
1071.24
9.06
0.469
4.572


Blocking layer 2- cell 1
0.3% Tyzor™ in n-butanol
1058.70
10.97
0.465
5.425


Blocking layer 2- cell 2
0.3% Tyzor™ in n-butanol
1060.02
10.92
0.463
5.379






Example 3 - Blocking Layer

Blocking layers were applied either from 0.1 to 1% of Tyzor™ poly(n-butyl titanate) in n-butanol by spin or blade coating technique or by heating the FTO coated glass slides in 40 mM solution of aqueous TiCI4 at 70° C. for 30 minutes (academic control). Photoelectrodes were made with and without blocking layer on FTO coated glass using screen printable colloidal TiO2 (30 nm particle size). The thickness of the TiO2 layer was ca. 6 microns. The TiO2 coating was sintered at 500° C. for 30 minutes, cooled to 80° C. and immersed in a 1:1 acetonitrile/t-butanol dye solution containing 0.3 mM D35 dye (Dyenamo, Sweden) and 0.3 mM deoxycholic acid. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with pyrolytically deposited platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in acetonitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. Three cells were fabricated for each set (denoted as cells 1, 2 and 3).


The photovoltaic performance of the fabricated cell was measured under AM 1.5 conditions at a light intensity of 97 mW/cm2. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in milliamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Table 3. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 3









Photovoltaic characteristics of 30 nm TiO2 based photovoltaic cells made with and without blocking layer under 1 sun irradiation conditions


Blocking layer type
Blocking layer deposited from
Voc (mV)
Jsc (mA/cm2)
Fill factor
Efficiency (%)




Control blocking layer-cell 1
40 mM TiCl4 solution
1075.95
7.84
0.573
4.853


Control blocking layer-cell 2
40 mM TiCl4 solution
1091.35
7.64
0.545
4.569


Control blocking layer-cell 3
40 mM TiCl4 solution
1072.01
6.78
0.613
4.483


No blocking layer- cell 1
0% Tyzor™ in n-butanol
1039.86
6.33
0.634
4.194


No blocking layer- cell 2
0% Tyzor™ in n-butanol
1048.39
5.79
0.639
3.898


No blocking layer- cell 3
0% Tyzor™ in n-butanol
1052.43
5.86
0.651
4.035


blocking layer- cell 1
0.3% Tyzor™ in n-butanol
1036.47
7.05
0.634
4.660


blocking layer- cell 2
0.3% Tyzor™ in n-butanol
1033.73
7.31
0.637
4.837


blocking layer- cell 3
0.3% Tyzor™ in n-butanol
1058.16
6.61
0.626
4.401






Example 4 - Blocking Layer

Blocking layers were applied from 0.1 to 1% of Tyzor™ poly(n-butyl titanate) in n-butanol by spin or blade coating technique (Blocking Layers -1. No blocking layer; 2. Coated from 0.3% Tyzor™; 3. Coated from 0.6 % Tyzor™; 4. Coated from 1% Tyzor™). An aqueous dispersion containing 20% by weight of TiO2 (Degussa P25 with a particle size of 21±5 nm) and 5% by weight of poly(4-vinyl pyridine) was prepared and applied on the prepared electrodes with and without blocking layer using blade coating technique. The thickness of the TiO2 layer was ca. 6 microns. The TiO2 coating was sintered at 500° C. for 30 minutes, cooled to 80° C. and immersed in a 1:1 acetonitrile/t-butanol dye solution containing 0.1 mM D35 dye (Dyenamo, Sweden) and 0.1 mM deoxycholic acid. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with pyrolytically deposited platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in 3-methoxypropionitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact.


The photovoltaic performance of the fabricated cell was measured under indoor light irradiation conditions at 3 light levels. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in microamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Table 4. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 4










Photovoltaic characteristics photovoltaic cells made using D35 with and without blocking layer under indoor light conditions of various light intensities


Light Intensity (lux)
Blocking Layer
Voc (V)
Jsc (µA/cm2)
FF
Power density (µW/cm2)
Percent improvement in performance




375 lux
1
0.81
21
0.58
9.87
-


-
2
0.87
22
0.69
13.21
33.84


-
3
0.88
19
0.66
11.04
11.85


-
4
0.88
20
0.69
12.14
23













Light Intensity (lux)
Blocking Layer
Voc (V)
Jsc (µA/cm2)
FF
Power density (µW/cm2)
Percent improvement in performance




740 lux
1
0.85
39
0.51
16.91
-


-
2
0.91
44
0.61
24.42
44.41


-
3
0.91
38
0.57
19.71
16.56


-
4
0.91
40
0.6
21.84
29.15


1100 lux
1
0.87
56
0.48
23.39
-


-
2
0.93
66
0.54
33.15
41.73


-
3
0.93
57
0.51
27.04
15.6


-
4
0.93
58
0.54
29.13
24.54






Example 5 - Blocking Layer

Blocking layers were applied from 0.1 to 1% of Tyzor™ [poly(n-butyl titanate)] in n-butanol by spin or blade coating technique (Blocking Layers -1. No blocking layer; 2. Coated from 0.3% Tyzor™; 3. Coated from 0.6 % Tyzor™; 4. Coated from 1% Tyzor™). Photoelectrodes were made with and without blocking layer on FTO coated glass using aqueous P25 TiO2 with 5% polyvinylpyridine binder (21 nm particle size). The thickness of the TiO2layer was ca. 6 microns. The TiO2 coating was sintered at 500° C. for 30 minutes, cooled to 80° C. and immersed in a 1:1 acetonitrile/t-butanol dye solution containing 0.3 mM BOD4 dye (WBI-synthesized, see structure at end of Examples) and 0.3 mM deoxycholic acid. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with pyrolytically deposited platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in 3-methoxypropionitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact.


The photovoltaic performance of the fabricated cell was measured under indoor light irradiation conditions at 3 light levels. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in microamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Table 5. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 5










Photovoltaic characteristics photovoltaic cells made using BOD4 with and without blocking layer under indoor light conditions


Light Intensity (lux)
Blocking Layer
Voc (V)
Jsc (µA/cm2)
FF
Powder density (µW/cm2)
Percent improvement in performance




375 lux
1
0.88
20
0.54
9.50
-


-
2
0.92
25
0.64
14.72
54.95


-
3
0.9
20
0.69
12.42
30.74


-
4
0.91
19
0.66
11.41
20.11


740 lux
1
0.92
41
0.46
17.35
-


-
2
0.95
48
0.52
23.71
36.66


-
3
0.93
40
0.58
21.58
24.38


-
4
0.95
37
0.56
19.68
13.43


1100 lux
1
0.94
59
0.41
22.74
-


-
2
0.97
70
0.45
30.56
34.39


-
3
0.96
59
0.5
28.32
24.54


-
4
0.97
55
0.5
26.68
17.33






Example 6 - Effect of Solvent on the Indoor Light Performance of Copper Redox Based DSPC with D35 Dye

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and iso-propanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.1 mM D35 dye (Dyenamo, Sweden) and 0.1 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and is shown in Table 6.





TABLE 6










Photovoltaic characteristics of copper photovoltaic cells under 720 lux indoor light exposure


Dye
Cathode catalyst
Electrolyte solvent
Voc (mV)
Jsc (µA/cm2)
Fill factor
Power Density in µW/cm2




D35
PEDOT
acetonitrile
800
77
0.7
43.0


D35
Pyrolytic Pt
acetonitrile
810
67
0.711
38.5


D35
Pyrolytic Pt
Sulfolane
940
65
0.63
38.5


D35
Pyrolytic Pt
GBL
800
73
0.694
40.5






Example 7 - Effect of Redox Couple on the Indoor Light Performance of Copper Redox Based DSPC

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and isopropanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.1 mM D35 dye (Dyenamo, Sweden) and 0.1 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (I) bis(trifluorosulfon)imide, 50 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and is shown in Table 7.





TABLE 7










Photovoltaic characteristics of copper photovoltaic cells under 720 lux indoor light exposure


Dye
Cathode catalyst
Electrolyte solvent
Voc (mV)
Jsc (µA/cm2)
Fill factor
Power Density in µW/cm2




D35
PEDOT
acetonitrile
800
77
0.7
43.0


D35
Pyrolytic Pt
acetonitrile
810
67
0.711
38.5


D35
PEDOT
acetonitrile
900
44
0.7
27.7


D35
Pyrolytic Pt
acetonitrile
884
46
0.72
29.40






Example 8 - Effect of Solvent on the Indoor Light Performance of Copper Redox Based DSPC with BOD4 Dye

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and iso-propanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.3 mM BOD4 dye and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix/glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and is shown in Table 8.





TABLE 8










Photovoltaic characteristics of copper photovoltaic cells under 720 lux indoor light exposure


Dye
Cathode catalyst
Electrolyte solvent
Voc (mV)
Jsc (µA/cm2)
Fill factor
Power Density in µW/cm2




BOD4
PEDOT
acetonitrile
763
61
0.678
31.55


BOD4
Pyrolytic Pt
acetonitrile
765
74
0.648
36.68


BOD4
Pyrolytic Pt
Sulfolane
900
58
0.695
36.28


BOD4
PEDOT
GBL
760
70
0.725
38.57


BOD4
Pyrolytic Pt
GBL
780
85
0.71
47.03






Example 9 - Effect of Solvent/Solvent Mixtures on the Indoor Light Performance of Copper Redox Based DSPC with 80% D13 and 20% XY1b Dye Mixture

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and iso-propanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.24 mM D13 dye, 0.06 mM of XY1b dye (Dyenamo, Stockholm, SE) (see structure at end of Examples) and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix /glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and photovoltaic characteristics are summarized in Tables 9A and 9B.





TABLE 9A








Photovoltaic characteristics of Indoor Photovoltaic cells with various solvent based electrolytes at 374 lux indoor light exposure


Electrolyte Solvent
Voc (mV)
Jsc (µA/cm2)
Fill factor
Power Density (µW/cm2)




GBL
888
43
0.65
24.6


Sulfolane
981
40
0.568
22.29


3-methoxy propionitrile
914
47
0.65
27.92


Propylene carbonate
915
42
0.67
25.13


1:1 Sulfolane:GBL
911
43
0.65
25.46


1:1 Sulfolane:PC
933
45
0.65
27.29


1:1 GBL:MPN
916
44
0.7
28.21


1:1 sulfolane:PC
940
38
0.640
22.86


1:1 sulfolane:MPN
957
40
0.65
24.88









TABLE 9B








Photovoltaic characteristics of Indoor Photovoltaic cells with various solvent based electrolytes of 1120 lux indoor light exposure


Electrolyte Solvent
Voc (mV)
Jsc (µA/cm2)
Fill factors
Power Density (µW/cm2)




GBL
924
123
0.579
65.80


Sulfolane
1016
107
0.371
40.33


3-methoxy propionitrile
952
139
0.52
68.81


Propylene carbonate
959
123
0.488
57.56


1:1 Sulfolane:GBL
949
123
0.499
58.24


1:1 GBL:MPN
957
125
0.628
75.12


1:1 sulfolane:PC
981
97
0.46
43.77


1:1 sulfolane:MPN
1001
116
0.434
50.39






Example 10. Effect of Solvent Ratio in GBL/Sulfolane Based Copper Redox Electrolyte on The Indoor Light Performance of DSPC with 80% D13 and 20% XY1b Dye Mixture

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and iso-propanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.24 mM D13 dye, 0.06 mM of XY1b dye (Dyenamo, Sweden) and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix /glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and photovoltaic characteristics are summarized in Table 10.





TABLE 10












I-V characteristics of 9/1 E3,7z/XY1b photovoltaic cells with various electrolytes under 2 indoor light conditions


Electrolyte
750 lux light irradiation
1120 lux irradiation


Solvent
Voc (mV)
Jsc (µA/cm2)
ff
PD (µ W/cm2)
Voc (mV)
Jsc (µ A/cm2)
ff
PD (µ W/cm2)




GBL cell 1
920.97
80
0.607
44.72
932.48
120
0.560
62.63


GBL cell 2
911.12
79
0.726
52.25
926.34
125
0.666
77.09


GBL cell 3
925.54
82
0.638
48.41
928.26
126
0.582
68.79


GBL -average
919.21
80.33
0.66
48.46
929.03
123.67
0.6
69.5


3/1 GBL/sulfolane cell 1
925.54
82
0.638
48.41
938.22
126
0.582
68.79


3/1 GBL/sulfolane cell 2
929.80
96
0.556
49.64
943.97
140
0.509
67.27


3/1 GBL/sulfolane cell 3
927.62
80
0.612
45.43
935.46
116
0.569
61.71


3/1 GBL/sulfolane -average
927.65
86
0.6
47.83
939.22
127.33
0.55
65.92


1/1 GBL/sulfolane cell 1
942.5
81
0.588
44.91
956.75
123
0.529
62.26


1/1 GBL/sulfolane cell 2
933.56
75
0.484
33.88
945.37
106
0.444
44.48


1/1 GBL/sulfolane cell 3
936.99
72
0.527
35.55
948.59
100
0.480
45.53


1/1 GBL/sulfolane -average
937.68
76
0.53
38.11
950.24
109.67
0.48
50.76


⅓ GBL/sulfolane cell 1
937.96
70
0.529
34.73
951.91
100
0.483
45.98


⅓ GBL/sulfolane cell 2
946.31
71
0.545
36.61
963.11
104
0.489
47.6


⅓ GBL/sulfolane -average
942.14
70.5
0.54
35.67
957.51
102
0.49
46.79


Sulfolane cell 1
1010.31
69
0.413
28.78
1028.37
89
0.367
33.58


Sulfolane cell 2
996.65
67
0.375
25.02
1012.51
87
0.339
29.88


Sulfolane cell 3
1001.62
76
0.415
31.57
1018.13
99
0.362
36.48


Sulfolane -average
1002.86
70.67
0.40
28.46
1019.67
91.67
0.36
33.31






Example 11. Effect of Solvent Mixtures on the Indoor Light Performance of Copper Redox Based DSPC with Various Dye and Dye Cocktails

FTO coated glasses were cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and isopropanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. A 20% aqueous P25 dispersion was blade coated (8 microns thick) on the FTO side. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.3 mM D35/0.3 mM chenodeoxycholic acid or 0.24 mM D35 dye, 0.06 mM of XY1b dye (Dyenamo, Sweden) and 0.3 mM chenodeoxycholic acid or 0.24 mM D13 dye, 0.06 mM of XY1b dye (Dyenamo, Sweden) and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode was sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in a select solvent mixture was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix /glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell was measured under indoor light exposure conditions and photovoltaic characteristics are summarized in Tables 11A and 11B. In each instance the electrolyte solvent is a 1:1 v/v mixture.





TABLE 11A










Photovoltaic characteristics of Indoor Photovoltaic cells with varied electrolytes and cathode catalysts at 365 lux light exposure


Dye/catalyst
Electrolyte solvent
Cell Area (cm2)
Voc (mV)
Jsc (µA/cm2)
Max Power (µW)
Power density (µW/cm2)




D35 -cell with Pt
GBL:MPN
1.103
782
32
18
15


D35 -cell with PEDOT
GBL: MPN
1.035
755
27
15
14.49


D35 -cell with Pt
Sulfolane:MPN
1.050
880
35
18
17.14


D35 -cell with PEDOT
Sulfolane:MPN
0.998
899
33
20
20.04


D35:XY1b (80:20) with Pt
GBL:MPN
0.945
797
46
23
24.33


D35:XY1b (80:20) with PEDOT
GBL:MPN
1.140
806
48
31
27.19


D35:XY1b (80:20) with Pt
Sulfolane:MPN
0.903
892
43
18
19.93


D35:XY1b (80:20) with PEDOT
Sulfolane:MPN
0.998
905
50
31
31.06


D13:XY1b (80:20) with Pt
GBL:MPN
1.050
893
46
26
24.76


D13:XY1b (80:20) with PEDOT
GBL:MPN
1.103
889
42
31
28.18


D13:XY1b (80:20) with Pt
Sulfolane:MPN
0.990
952
46
26
26.26


D13:XY1b (80:20) with PEDOT
Sulfolane:MPN
1.045
970
48
34
32.69









TABLE 11B










Photovoltaic characteristics of Indoor Photovoltaic cells with varied electrolytes and cathode catalysts at 1100 lux indoor light exposure


Dye/catalyst
Electrolyte solvent (v/v)
Cell Area (cm2)
Voc (mV)
Jsc (µA/cm2)
Max Power (µW)
Power Density (µW/cm2)




D35 -cell with Pt
GBL:MPN
1.103
843
88
55
50.00


D35 -cell with PEDOT
GBL:MPN
1.035
829
81
50
48.31


D35 -cell with Pt
Sulfolane:MPN
1.100
958
116
49
44.55


D35 -cell with PEDOT
Sulfolane:MPN
0.998
967
97
62
53.68


D35:XY1b (80:20) with Pt
GBL:MPN
1.155
861
145
81
70.12


D35:XY1b (80:20) with PEDOT
GBL:MPN
1.140
851
144
96
84.21


D35:XY1b (80:20) with Pt
Sulfolane:MPN
1.050
936
134
51
48.57


D35:XY1b (80:20) with PEDOT
Sulfolane:MPN
0.998
943
143
82
82.16


D13:XY1b (80:20) with Pt
GBL:MPN
0.978
924
129
66
67.48


D13:XY1b (80:20) with PEDOT
GBL:MPN
1.045
924
121
88
84.21


D13:XY1b (80:20) with Pt
Sulfolane:MPN
0.990
998
136
54
54.54


D13:XY1b (80:20) with PEDOT
Sulfolane:MPN
1.045
1006
139
85
81.73






Example 12. Effect of Mixed Redox Couple on the Indoor Light Performance of Copper Redox Based DSPC

FTO coated glasses are cut into 2 cm×2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, DI-water, and iso-propanol. After drying at room temperature, the cleaned FTO glasses are treated with Corona (~13000 V) for approximately 20 seconds on the conducting side. A 20 % aqueous P25 dispersion is blade coated (8 microns thick) on the FTO side. The coating area is trimmed to 1.0 cm2. The TiO2 coated anode is sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye solution containing 0.24 mM D13 dye, 0.06 mM of XY1b dye (Dyenamo, Sweden) and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes are kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark. The dye-sensitized anode is sandwiched with either electrochemically deposited PEDOT catalyst or pyrolytic platinum catalyst on an FTO coated glass slide using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of

  • 1. 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine;
  • 2. 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine;
  • 3. 250 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine; or
  • 4. 250 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (I) bis(trifluorosulfon)imide, 50 mM bis(2,9-dimethyl-1,10-phenanthroline) copper (II) bis(trifluorosulfon)imide, 100 mM of Lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine;

in 1:1 (v/v) y-butyrolactone/3-methoxy propionitrile solvent mixture is injected between anode and cathode using pinhole on the cathode. The pinhole is sealed using Meltonix /glass cover using heat sealing process. A conductive silver paint is applied on the contact areas of anode and cathode and dried to form electrical contact. The performance of the fabricated cell is measured under indoor light exposure conditions (740 lux) and photovoltaic characteristics are summarized in Tables 12A and 12B.





TABLE 12A










Photovoltaic characteristics of Pt based photovoltaic cells with various redox copper complex combinations at 740 lux indoor light


Sample ID
Cu(I) complex
Cu(II) Complex
Voc (mV)
Jsc (µA/cm2)
Max Power (µW)
% Efficiency




6:1 dmbp:dmbp with Pt CE Cell 1
Cu(dmbp)2TFSI
Cu(dmbp)2TFSI2
937.434
78
52
26.032


6:1 dmbp:dmbp with Pt CE Cell 2
Cu(dmbp)2TFSI
Cu(dmbp)2TFSI2
943.21
76
47
22.404


6:1 dmp:dmp with Pt CE Cell 1
Cu(dmp)2TFSI
Cu(dmp)2TFSI2
861.81
56
36
16.320


6:1 dmp:dmp with Pt CE Cell 2
Cu(dmp)2TFSI
Cu(dmp)2TFSI2
872.60
58
32
17.026


6:1 dmbp:dmp with Pt CE Cell 1
Cu(dmbp)2TFSI
Cu(dmp)2TFSI2
926.75
74
38
20.861


6:1 dmbp:dmp with Pt CE Cell 2
Cu(dmbp)2TFSI
Cu(dmp)2TFSI2
931.69
73
36
21.246


6:1 dmp:dmbp with Pt CE Cell 1
Cu(dmp)2TFSI
Cu(dmbp)2TFSI2
894.66
64
36
17.946


6:1 dmp:dmbp with Pt CE Cell 2
Cu(dmp)2TFSI
Cu(dmbp)2TFSI2
905.89
64
38
18.295









TABLE 12B










Photovoltaic characteristics of electrochemical PEDOT based photovoltaic cells with various redox copper complex combinations at 740 lux indoor light


Sample ID
Cu(I) complex
Cu(II) Complex
Voc (mV)
Jsc (µA/cm2)
Max Power (µW)
% Efficiency




6:1 dmbp:dmbp with PEDOT CE Cell 1
Cu(dmbp)2TFSI
Cu(dmbp)2TFSI2
941.070
80
51
25.739


6:1 dmbp:dmbp with PEDOT CE Cell 2
Cu(dmbp)2TFSI
Cu(dmbp)2TFSI2
934.981
77
49
24.659


6:1 dmp:dmp with PEDOT CE-Cell 1
Cu(dmp)2TFSI
Cu(dmp)2TFSI2
851.83
58
37
17.533


6:1 dmp:dbp with PEDOT CE-Cell 2
Cu(dmp)2TFSI
Cu(dmp)2TFSI2
853.05
62
36
18.060


6:1 dmbp:dmp with PEDOT CE-Cell 1
Cu(dmbp)2TFSI
Cu(dmp)2TFSI2
929.05
75
50
23.742


6:1 dmbp:dbp with PEDOT CE-Cell 2
Cu(dmbp)2TFSI
Cu(dmp)2TFSI2
927.52
75
42
23.356


6:1 dmp:dmbp with PEDOT CE-Cell 1
Cu(dmp)2TFSI
Cu(dmbp)2TFSI2
882.30
65
38
19.760


6:1 dmp:dmbp with PEDOT CE- Cell 2
Cu(dmp)2TFSI
Cu(dmbp)2TFSI2
879.40
66
36
20.051






Example 13

Fluorine-doped tin oxide (FTO) coated glasses were cut into 2 cm × 2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, deionized (DI) water, and isopropanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. An aqueous dispersion containing 20% by weight of TiO2 (Degussa P25 with a particle size of 21±5 nm) and 5% by weight of poly(4-vinyl pyridine) was prepared and blade coated (6-8 microns thick) on the FTO coated side of the glass. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye cocktail solution containing 0.3 mM D35 dye and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark.


Cathode Preparation

Solution 1 was prepared by dissolving 0.04 g EDOT (3,4-dioxyethylenethiophene) in 2 mL of n-butanol. Solution 2 was prepared by dissolving 1 g of 40% ferric tosylate solution in n-butanol (0.4 g of Fe salt in 0.6 g of BuOH), 0.033 g 37% HCI, in 0.5 ml of BuOH. Solution 2 solutions were mixed with various amounts of graphenes such as 0%, 5%, and 10% (weight to EDOT monomer).


Solutions 1 and 2 (with various amounts of graphenes) were mixed well and spin coated on clean fluorine-tin oxide coated glass substrate (substrate was cleaned by 1%Triton™ X100/ water/IPA/corona treatment, and heated by hair dryer for 5 seconds before coating) A spin speed of 1000 rpm for 1 minute was used. The resulting films were air dried, the coating was rinsed with MeOH, dried and heat treated at 100° C. for 30 minutes.


Cell Fabrication

Prepared cathodes were sandwiched with dye-sensitized anodes using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 200 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in acetonitrile was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix /glass cover using heat sealing process. A conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. Two cells were fabricated for each cathode catalytic material. An electrochemically polymerized PEDOT containing cathode and a pyrolytically deposited platinum containing cathode were used as external controls.


The performance of the fabricated cell was measured under AM 1.5 conditions at a light intensity of 97 mW/cm2. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in milliamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Table 13. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 13








Photovoltaic characteristics of copper redox based dye-sensitized photovoltaic cells with various graphene content based chemically polymerized PEDOT cathodes under 1 sun irradiation conditions


Catalyst on the Cathode
Jsc (mA/cm2)
Voc (mV)
Fill factor
Photovoltaic Conversion efficiency (%)




Chemical PEDOT with 0% graphene
5.84
1081
0.45
2.85


6.59
1086
0.46
3.27


Chemical PEDOT with 5% graphene
7.07
1080
0.43
3.25


7.39
1053
0.45
3.49


Chemical PEDOT with 10% graphene
6.53
1084
0.42
2.94


7.13
1073
0.43
3.28


Electrochemical PEDOT with 0% graphene
6.50
1092
0.44
3.12


6.85
1077
0.45
3.29


Pyrolytic platinum
5.98
1050
0.27
1.72


6.08
1055
0.32
2.05






Example 14. Electropolymerized PEDOT With Graphenes

Fluorine-doped tin oxide (FTO) coated glasses were cut into 2 cm × 2 cm size and cleaned by washing with successive 1% aqueous Triton™ X-100 solution, deionized (DI) water, and isopropanol. After drying at room temperature, the cleaned FTO glasses were treated with corona discharge (~13000 V) for approximately 20 seconds on the conducting side. An aqueous dispersion containing 20% by weight of TiO2 (Degussa P25 with a particle size of 21±5 nm) and 5% by weight of poly(4-vinyl pyridine) was prepared and blade coated (6-8 microns thick) on the FTO coated side of the glass. The coating area was trimmed to 1.0 cm2. The TiO2 coated anode was sintered at 450° C. for 30 minutes, cooled to about 80° C. and dropped into a dye cocktail solution containing 0.3 mM D35 dye and 0.3 mM chenodeoxycholic acid in 1:1 acetonitrile/t-butanol. The anodes were kept in dye solution overnight, rinsed with acetonitrile and air dried in the dark.


Cathode Preparation

872 mg Tetra-n-butylammonium hexafluorophosphate (TBHFP) was dissolved in 2.25 mL of acetonitrile (ACN) followed by adding 240 µL of 3,4-ethylenedioxythiophene (EDOT). The resulting solution was added to 225 mL of aqueous sodium dodecylsulfate solution and the resulting suspension was ultrasonicated for 1 hour to get clear emulsion.


The resulting emulsion was used for electrodeposition of PEDOT under galvanostatic (constant current) mode. The current was set to 200 µA, time was set to 150 s. The working electrode was 2 cm × 2 cm FTO-coated glass slide; the counter electrode was 2 cm × 2.5 cm FTO-coated glass slide. Both electrodes were partially submerged in the EDOT solution with FTO coated sides facing each other, the distance between the electrodes being 2 cm. The PEDOT coated slides were rinsed with isopropanol, allowed to dry under ambient conditions, and stored under ACN.


The EDOT emulsion was also prepared with various amounts of graphenes (to that of EDOT concentration) and used for electrodeposition of PEDOT/graphene composite catalysts. PEDOT was also electrodeposited on predeposited graphene containing electrodes.


Cell Fabrication

Prepared cathodes were sandwiched with dye-sensitized anodes using 60 µm thick hot melt sealing film (Meltonix 1170-60PF from Solaronix, Switzerland) window by hot pressing at 125° C. for 45 seconds. A copper redox electrolyte solution consisting of 250 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (I) bis(trifluorosulfon)imide, 50 mM bis(6,6'-dimethyl-2,2'-bipyridine) copper (II) bis(trifluorosulfon)imide, 100 mM of lithium bis(trifluorosulfon)imide and 0.5 M 4-(tertiarybutyl)pyridine in sulfolane was injected between anode and cathode using pinhole on the cathode. The pinhole was sealed using Meltonix /glass cover using heat sealing process. Conductive silver paint was applied on the contact areas of anode and cathode and dried to form electrical contact. Two cells were fabricated for each cathode catalytic material. An electrochemically polymerized PEDOT containing cathode and a pyrolytically deposited platinum containing cathode were used as external controls.


The performance of the fabricated cell was measured under indoor light irradiation conditions at 740 lux. The performance of fabricated photovoltaic cells was characterized using open circuit voltage (Voc in mV), short circuit current density (Jsc in milliamperes/square centimeter), fill factor and overall photovoltaic conversion efficiency (in %) and shown in Tables 14A and 14B. The fill factor (FF) is defined as the ratio of the maximum power from the photovoltaic cell to the product of Voc and Jsc.





TABLE 14A









Photovoltaic characteristics of copper redox based dye-sensitized photovoltaic cells with various graphene content based electro-polymerized PEDOT cathodes using mixed EDOT/graphene emulsions


Graphene/EDOT ratio in galvanostatic bath
Deposition Time (s)
Voc (mV)
Jsc (µA/cm2)
FF
Power density (µW/cm2)




No graphene (control)
120
741
31
0.721
17


0.5/10 premixed using ultrasonic bath
120
770
33
0.712
18


0.5/10 premixed using ultrasonic probe
120
764
36
0.706
19


01/10 premixed using ultrasonic bath
120
780
38
0.716
21


02/10 premixed using ultrasonic bath
120
766
38
0.713
21


02/10 premixed using ultrasonic probe
120
786
36
0.705
20









TABLE 14B









Photovoltaic characteristics of copper redox based dye-sensitized photovoltaic cells with PEDOT electro-polymerized on graphene coated cathodes


Graphene deposition process
ElectroDeposition Time (s)
Voc (mV)
Jsc (µA/cm2)
FF
Power density (µW/cm2)




No graphene (control)
60
841
46
0.705
27


120
846
45
0.705
27


graphene coated from n-BuOH
60
857
47
0.687
28


120
862
48
0.713
29


graphene coated from 1 mM SDS in n-BuOH
60
837
42
0.680
24


120
863
44
0.701
27


graphene coated from 10 mM SDS in n-BuOH
60
838
44
0.699
26


120
843
42
0.706
25






Commercial dye structures (Dyenamo, Stockholm, SE)




embedded image




embedded image


Non-commercial dye structures




embedded image




embedded image

Claims
  • 1-28. (canceled)
  • 29. A dye-sensitized photovoltaic cell comprising: a cathode:an electrolyte;a porous dye-sensitized titanium dioxide film layer; andan anode; wherein the electrolyte comprises two or more solvents selected from the group consisting of sulfolane, dialkylsulfone, an alkoxypropionitrile, cyclic carbonates, acyclic carbonates, cyclic lactones, acyclic lactones, low viscosity ionic liquids, and binary/tertiary/quaternary mixtures of these solvents.
  • 30. The dye-sensitized photovoltaic cell of claim 29, wherein the electrolyte comprises at least 50% sulfolane or dialkyl sulfone.
  • 31. The dye-sensitized photovoltaic cell of claim 29, wherein the electrolyte comprises up to 50% of 3-alkoxypropionitrile, cyclic and acyclic lactones, cyclic and acyclic carbonates, low viscosity ionic liquids, or binary/tertiary/quaternary mixtures thereof.
  • 32. The dye-sensitized photovoltaic cell of claim 29, wherein the electrolyte comprises up to 0.6 M N-methylbenzimidazole and up to 0.1 M lithium bis(trifluorosulfon)imide as additives.
  • 33-49. (canceled)
Provisional Applications (1)
Number Date Country
62734511 Sep 2018 US
Divisions (1)
Number Date Country
Parent 17003298 Aug 2020 US
Child 18052417 US
Continuations (1)
Number Date Country
Parent PCT/US2019/051849 Sep 2019 WO
Child 17003298 US