The present invention relates to estimation of the absolute roll angle of a vehicle body for side airbag deployment and/or brake control, and more particularly to an improved dynamic-based estimation method.
A number of vehicular control systems including vehicle stability control (VSC) systems and rollover detection/prevention systems utilize various sensed parameters to estimate the absolute roll angle of the vehicle body—that is, the angle of rotation of the vehicle body about its longitudinal axis relative to the level ground plane. In addition, knowledge of absolute roll angle is required to fully compensate measured lateral accelerometer for the effects of gravity when the vehicle body is inclined relative to the level ground plane.
In general, the absolute roll angle of a vehicle must be estimated or inferred because it cannot be measured directly in a cost effective manner. Ideally, it would be possible to determine the absolute roll angle by simply integrating the output of a roll rate sensor, and in fact most vehicles equipped with VSC and/or rollover detection/prevention systems have at least one roll rate sensor. However, the output of a typical roll rate sensor includes some DC bias or offset that would be integrated along with the portion of the output actually due to roll rate. For this reason, many systems attempt to remove the sensor bias prior to integration. As disclosed in the U.S. Pat. No. 6,542,792 to Schubert et al., for example, the roll rate sensor output can be dead-banded and high-pass filtered prior to integration. While these techniques can be useful under highly transient conditions where the actual roll rate signal is relatively high, they can result in severe under-estimation of roll angle in slow or nearly steady-state maneuvers where it is not possible to separate the bias from the portion of the sensor output actually due to roll rate.
A more effective approach, disclosed in the U.S. Pat. Nos. 6,292,759 and 6,678,631 to Schiffmann, is to form an additional estimate of roll angle that is particularly reliable in slow or nearly steady-state maneuvers, and blend the two roll angle estimates based on specified operating conditions of the vehicle to form the roll angle estimate that is supplied to the VSC and/or rollover detectior/prevention systems. In the Shiffmann patents, the additional estimate of roll angle is based on vehicle acceleration measurements, and a coefficient used to blend the two roll angle estimates has a nominal value except under rough-road or airborne driving conditions during which the coefficient is changed to take into account only the estimate based on the measured roll rate.
Of course, any of the above-mentioned approaches are only as good as the individual roll angle estimates. For example, the additional roll angle estimate used in the above-mentioned Schiffmann patents tends to be inaccurate during turning maneuvers. Accordingly, what is needed is a way of forming a more accurate estimate of absolute roll angle.
The present invention is directed to an improved method of estimating the absolute roll angle of a vehicle body under any operating condition, including normal driving, emergency maneuvers, driving on banked roads and near rollover situations. The roll angle estimate is based on typically sensed parameters, including roll rate, lateral acceleration, yaw rate, vehicle speed, and optionally, steering angle and longitudinal acceleration. Roll rate sensor bias is identified by comparing the sensed roll rate with roll rate estimates inferred from other measured parameters for fast and accurate removal of the bias. A first preliminary estimate of roll angle is determined according to the sum of the road bank angle and the body roll angle relative to the road. The road bank angle is estimated based on a kinematic relationship involving lateral acceleration, yaw rate, vehicle speed, and steering wheel angle, and the roll angle relative to the road is estimated based on lateral acceleration and the vehicle roll gain. The final or blended estimate of roll angle is then determined by blending the first preliminary estimate with a second preliminary estimate based on the bias-corrected measure of roll rate. In the blending process, the relative weighting between two preliminary roll angle estimates depends on their frequency so that the final estimate continuously favors the more accurate of the preliminary estimates. The blended estimate is used for several purposes, including estimating the lateral velocity and side-slip angle of the vehicle.
Referring to
φtot=φbank+φret (1)
If the roll rate of vehicle 10 about its longitudinal axis is measured, an estimate φe
where t denotes time and ωm is the measured roll rate. Unfortunately, the output of a typical roll rate sensor includes some bias error that would be integrated along with the portion of the output actually due to roll rate. Thus, pure integration of the measured roll rate has infinite sensitivity to the bias error because the error is integrated over time. When dead-banding and high-pass (i.e., wash-out) filtering are used to compensate for the bias error, there is still a conflict between the immunity to bias and the ability to track slowly-varying (or constant) roll angles because the bias compensation also reduces the portion of the signal actually due to roll rate. As a result, a roll angle estimate based on roll rate integration is reasonably good during quick transient maneuvers, but less accurate during slow maneuvers or in nearly steady-state conditions when the roll angle changes slowly. As explained below, one aspect of the present invention is directed to an improved method of compensating for the bias error in a measured roll rate signal without substantially diminishing the portion of the signal actually due to roll rate.
An alternative way of determining the total roll angle φtot is to sum individual estimates of bank angle bank and relative roll angle φrel in accordance with equation (1).
The relative roll angle φrel can be estimated as:
φrel=−Rgainaym (3)
where aym is the lateral acceleration measured at the vehicle's center-of-gravity, and Rgain is the roll gain of vehicle 10. The roll gain Rgain can be estimated for a given vehicle as a function of the total roll stiffness of the suspension and tires, the vehicle mass, and distance from the road surface 12 to the vehicle's center-of-gravity.
The bank angle φbank can be estimated based on the kinematic relationship between lateral acceleration aym and other measured parameters. Specifically, the lateral acceleration aym can be expressed in terms of the total roll angle φtot as follows:
a
ym
={dot over (v)}
y
+v
x
Ω−g sin φtot (4)
where vy is the lateral velocity of vehicle center-of-gravity, vx is the vehicle longitudinal velocity, Ω is vehicle yaw rate, and g is the acceleration of gravity (9.806 m/s2). The sign convention used in equation (4) assumes that lateral acceleration aym and yaw rate Ω are positive in a right turn, but the roll angle φtot due to the turning maneuver is negative. The same sign convention is used in equation (3).
In most instances, sin φtot can be closely approximated by the sum (φrel+sin φbank) because φrel will be small (say, less than 7 degrees) and bank will not exceed 15 degrees. Hence, equation (4) can be reformulated as:
a
ym
+gφ
rel
={dot over (v)}
y
+v
x
Ω−g sin φbank (5)
In equation (5), the term ({dot over (v)}y+vxΩ) is the cornering component of the measured lateral acceleration aym, and the term (−g sin φbank) is the bank angle component of aym, also referred to herein as bank acceleration aybank. Therefore, the term on the left side of the equation—that is, (aym+gφrel)—is the measured lateral acceleration compensated for the effect of relative roll angle φrel, also referred to herein as aycomp.
If the derivative of lateral velocity (i.e., {dot over (v)}y) is relatively small, the bank acceleration aybank (that is, −g sin φbank) can be estimated by low-pass filtering the expression:
aym+gφrel−vxΩ or aycomp−vxΩ (6)
Thus, bank angle φbank can be estimated using equation (6) in a system where vx and Q are measured in addition to aym.
An advantage of estimating the total roll angle BOW as the sum of φbank and φrel per equation (1) is that φrel tends to be substantially larger than φbank in most driving conditions. This is significant because φrel is reasonably accurate in both steady-state and transient driving conditions, and this accuracy is reflected for the most part in the sum (φbank+φrel). Of course, in transient conditions on a significantly banked road, the estimation inaccuracy of φbank (due to the assumption that the derivative of lateral velocity is negligible) will also be reflected in the sum (φbank+φrel). Thus, the estimation of φtot based on equation (1) tends to be reasonably accurate except under transient conditions on a significantly banked road.
In summary, the foregoing methods of estimating absolute roll angle each have significant limitations that limit their usefulness. As explained above, a roll angle estimate based on roll rate integration is reasonably good during quick transient maneuvers, but less accurate during slow maneuvers or in nearly steady-state conditions when the roll angle changes slowly due to inability to separate the bias error from the portion of the signal actually due to roll rate. On the other hand, the roll angle estimate based on the sum of φbank and φrel according to equation (1) is reasonably good during nearly steady-state or low frequency maneuvers, and even during quick maneuvers performed on level roads, but unreliable during quick transient maneuvers performed on banked roads or when roll angle is induced by road bumps, which usually elicit fairly quick transient responses.
It can be seen from the above that the two roll angle estimation methods are complementary in that conditions that produce an unreliable estimate from one estimation method produce an accurate estimate from the other estimation method, and vice versa. Accordingly, the method of this invention blends both estimates in such a manner that the blended roll angle estimate is always closer to the initial estimate that is more accurate.
Block 42 pertains to systems that include a sensor 32 for measuring longitudinal acceleration axm, and functions to compensate the measured roll rate ωm
a
xm
={dot over (v)}
x
−v
y
Ω+g sin θ (7)
where axm is the measured longitudinal acceleration, {dot over (v)}x is the time rate of change in longitudinal speed vx, vy is the vehicle's side-slip or lateral velocity, Ω is the measured yaw rate, and g is the acceleration of gravity. Equation (7) can be rearranged to solve for pitch angle θ as follows:
The term {dot over (v)}x is obtained by differentiating (i.e., high-pass filtering) the estimated vehicle speed vx. If the lateral velocity vy is not available, the product (vy Ω) can be ignored because it tends to be relatively small as a practical matter. However, it is also possible to use a roll angle estimate to estimate the lateral velocity vy, and to feed that estimate back to the pitch angle calculation, as indicated by the dashed flow line 60. Also, the accuracy of the pitch angle calculation can be improved by magnitude limiting the numerator of the inverse-sine function to a predefined threshold such as 4 m/s2. The magnitude-limited numerator is then low-pass filtered with, for example, a second-order filter of the form bnf2/(s2+2ζbnf+bnf2), where bnf is the undamped natural frequency of the filter and ζ is the damping ratio (example values are bnf=3 rad/sec and ζ=0.7). Also, modifications in the pitch angle calculation may be made during special conditions such as heavy braking when the vehicle speed estimate vx may be inaccurate. In any event, the result of the calculation is an estimated pitch angle θe, which may be subjected to a narrow dead-zone to effectively ignore small pitch angle estimates. Of course, various other pitch angle estimation enhancements may be used, and additional sensors such as a pitch rate sensor can be used to estimate θ by integration.
Once the pitch angle estimate θe is determined, the measured roll rate is corrected by adding the product of the yaw rate Ω and the tangent of the pitch angle θe to the measured roll rate Ωm
ωm=ωm
Since in nearly all cases, the pitch angle de is less than 20° or so, equations (8) and (9) can be simplified by assuming that sin θ≅tan θ≅θ. And as mentioned above, the measured roll rate ωm
Block 44 is then executed to convert the roll rate signal ωm into a bias-compensated roll rate signal ωm
A first roll rate estimate ωeay is obtained by using equation (3) to calculate a roll angle φeay corresponding to the measured lateral acceleration aym, and differentiating the result. However, aym is first low-pass filtered to reduce the effect of measurement noise. Preferably, the filter is a second-order filter of the form bnf2/(s2+2ζbnf+bnf2), where bnf is the un-damped natural frequency of the filter and ζ is the damping ratio (example values are bnf=20 rad/s and ζ=0.7). And differentiation of the calculated roll angle φeay is achieved by passing φeay through a first-order high-pass filter of the form bfs/(s+bf), where bf is the filter cut off frequency (an example value is bf=20 rad/sec). This high-pass filter can be viewed as a combination of a differentiator, s, and a low-pass filter, b/(s+b).
A second roll rate estimate φek is obtained by using the kinematic relationship of equation (4) to calculate a roll angle φek and differentiating the result. The derivative of lateral velocity, {dot over (v)}y, is neglected since near steady-state driving conditions are assumed. Accordingly, φek is given as:
As indicated in the above equation, the numerator (vxΩ−aym) of the inverse sine function is also low-pass filtered, preferably with the same form of filter used for aym in the preceding paragraph. As a practical matter, the inverse sine function can be omitted since the calculation is only performed for small roll angles (less than 3° or so). Differentiation of the calculated roll angle trek to produce a corresponding roll rate ωek is achieved in the same way as described for roll angle φeay in the preceding paragraph.
Once the roll rate estimates ωeay and ωek have been calculated, a number of tests are performed to determine their stability and reliability. First, the absolute value of each estimate must be below a threshold value for at least a predefined time on the order of 0.3-0.5 sec. Second, the absolute value of their difference (that is, |eay−ωek|) must be below another smaller threshold value for at least a predefined time such as 0.3-0.5 sec. And finally, the absolute value of the difference between the measured lateral acceleration and the product of yaw rate and vehicle speed (that is, |aym−vxΩ|) must be below a threshold value such as 1 m/sec2 for at least a predefined time such as 0.3-0.5 sec. Instead requiring the conditions to be met for a predefined time period, it is sufficient to require that the signal magnitudes have a rate of change that is lower than a predefined rate.
When the above conditions are all satisfied, the roll rate estimates φeay and ωek are deemed to be sufficiently stable and reliable, and sufficiently close to each other, to be used for isolating the roll rate sensor bias error. In such a case, inconsistencies between the estimated roll rates and the measured roll rate are considered to be attributable to roll rate sensor bias error. First, the difference Δωm
ωbias(ti+1)=(1−bΔt)ωbias(ti)+bΔtΔωm
where ti+1 denotes the current value, ti denotes a previous value, b is the filter cut off frequency (0.3 rad/sec, for example), and Δt is the sampling period. The initial value of ωbias (that is, ωbias (t)) is either zero or the value of ωbias from a previous driving cycle. The roll rate bias error ωbias is periodically updated so long as the stability and reliability conditions are met, but updating is suspended when one or more of the specified conditions is not satisfied. As a practical matter, updating can be suspended by setting b=0 in equation (11) so that ωbias(ti+1)=ωbias(ti). Finally, the calculated bias error ωbias is subtracted from the measured roll rate ωm, yielding the corrected roll rate ωm
The blocks 46 and 48 are then executed to estimate bank acceleration aybank by calculating a low-pass filtered version of expression (6) similar to the calculation of ωbias in equation (11). Since expression (6) assumes that the derivative of lateral velocity is negligible, the block 46 first determines a bank filter index bfi that reflects the degree to which this assumption is correct, and the low-pass filter gain bbf depends on the index bfi. In general, the index bfi has a value of one when vehicle 10 is in nearly steady-state condition in terms of yaw motion, and a value of zero when vehicle 10 is in a transient yaw maneuver. When bfi has a value of one, the filter gain bbf is relatively high for rapid updating the bank acceleration estimate; but when bfi has a value of zero, the filter gain bbf is relatively low for slow updating the bank acceleration estimate.
Three conditions are checked to determine whether vehicle 10 is in a nearly steady-state condition in terms of yaw motion. First, magnitude of the rate of change in hand wheel angle (HWA) must be below a threshold value such as 30 deg/sec2≅0.52 rad/sec. As a practical matter, rate of change in HWA can be obtained by passing HWA through a high-pass filter function of the form bs/(s+b) where s is the Laplace operand and b is the filter's cut off frequency. If the input HWA is not available, an alternate condition is that the rate of change of measured lateral acceleration aym must be below a threshold such as 5.0 m/sec3. Second, the magnitude of the product of vehicle speed and yaw rate (i.e., |vxΩ|) must be below a threshold value such as 4 m/sec2. And third, the magnitude of the rate of change of the product of vehicle speed and yaw rate (that is, |d(vxΩ)/dt|) must be below a threshold such as 3 m/sec2. Here again, the rate of change of the product vxΩ can be obtained by passing vxΩ through a high-pass filter function of the form bs/(s+b) where s is the Laplace operand and b is the filter's cut off frequency. If the three conditions are all satisfied for a specified time period such as 0.5 sec., vehicle 10 is deemed to be in a steady-state condition, and the bank filter index bfi is set to one to establish a relatively high filter gain bbf such as 1.0 rad/sec. Otherwise, the bank filter index bfi is set to zero to establish a relatively low filter gain bbf such as 0.25 rad/sec.
As explained above, the bank acceleration aybank is the component of the measured lateral acceleration aym due to bank angle φbank, and is equal to −g sin φbank. Also, aycomp is the measured lateral acceleration, compensated for the effect of relative roll angle φrel, and is equal to (aym+gφrel) In general, the bank acceleration aybank is estimated according to the difference between aycomp and the product vxΩ, and then used to solve for bank angle φbank. In view of equation (3), aycomp can be expressed as:
a
ycomp=(1−gRgain)aym (12)
where Rgain is the roll gain of vehicle 10 in radians of roll angle per 1 m/sec2 of lateral acceleration. The difference davΩ between aycomp and the product vxΩ is magnitude limited to a value such as 5 m/sec2, and the limited difference davΩ
a
ybank(ti+1)=(1−bbfΔt)aybank(ti)+bbfΔtdavΩ
where ti+1 denotes the current value, ti denotes a previous value, and Δt is the sampling period. It will be noted that the filter gain term bbf operates on the limited difference davΩ
Block 50 then determines an estimate φerel of relative roll angle φrel using the measured lateral acceleration aym. In steady-state maneuvers the relative roll angle φrel is given by the product (−Rgainaym), where Rgain is the roll gain of vehicle 10 in radians of roll angle per 1 m/sec2 of lateral acceleration. This relationship is also reasonably accurate during transient maneuvers except in cases where the roll mode of the vehicle is significantly under-damped. In those cases, the roll gain Rgain can be modified by a dynamic second order filter that models the vehicle's roll mode. For example, the filter may be of the form −Rgainbnf2/(s2+2ζbnf+bnf2) where bnf is the undamped natural frequency of the vehicle's roll mode and ζ is the damping ratio.
Blocks 52 and 54 then determine the total roll angle φtot. First, block 52 determines the estimated total roll angle φetot according to the sum of the estimated bank angle φebank and the estimated relative roll angle θerel. Then block 54 determines a blended estimate φebl of the total roll angle by blending φetot with a roll angle determined by integrating the bias-compensated roll rate measurement ωm
{dot over (φ)}ebl+bbl
Representing equation (15) in the Laplace domain, and solving for the blended roll angle estimate φebl yields:
which in practice is calculated on a discrete-time domain basis as follows:
φebl(ti+1)=(1−bbl
where ti+1 denotes the current value, ti denotes a previous value, Δt is the sampling period, and the blending factor bbl
In this form, it is evident that the blended roll angle estimate φebl is a weighted sum of φetot and φω, with the weight dependent on the frequency of the signals (designated by the Laplace operand “s”) so that the blended estimate φebl is always closer to the preliminary estimate that is most reliable at the moment. During steady-state conditions, the body roll rate is near-zero and the signal frequencies are also near-zero. Under such steady-state conditions, the coefficient of φetot approaches one and the coefficient of φω approaches zero, with the result that φetot principally contributes to φebl. During transient conditions, on the other hand, the body roll rate is significant, and the signal frequencies are high. Under such transient conditions, the coefficient of φetot approaches zero and the coefficient of φw approaches one, with the result that φw principally contributes to φebl.
Block 56 is then executed to compensate the measured lateral acceleration aym for the gravity component due to roll angle. The corrected lateral acceleration aycor is given by the sum (aym+g sin φebl), where φebl is the blended roll angle estimate determined at block 54. The corrected lateral acceleration aycor can be used in conjunction with other parameters such as roll rate and vehicle speed for detecting the onset of a rollover event.
Finally, block 58 is executed to use the blended roll angle estimate φebl to estimate other useful parameters including the vehicle side slip (i.e., lateral) velocity vy and side-slip angle β. The derivative of lateral velocity can alternately be expressed as (ay−vxΩ) or (aym+g sin φ−vxΩ), where ay in the expression (ay−vxΩ) is the actual lateral acceleration, estimated above as corrected lateral acceleration aycor. Thus, the derivative of lateral velocity may be calculated using aycor for ay in the expression (ay−vxΩ), or using the blended roll angle estimate φebl for φ in the expression (aym+g sin φ−vxΩ). Integrating either expression then yields a reasonably accurate estimate vye of side slip velocity vy, which can be supplied to block 42 for use in the pitch angle calculation, as indicated by the broken flow line 60. And once the side-slip velocity estimate vye has been determined, the side-slip angle β at the vehicle's center of gravity is calculated as:
In summary, the present invention provides a novel and useful way of accurately estimating the absolute roll angle of a vehicle body by blending under any vehicle operating condition. The preliminary roll angle estimates contributing to the blended roll angle are based on typically sensed parameters, including roll rate, lateral acceleration, yaw rate, vehicle speed, and optionally, steering angle and longitudinal acceleration. The preliminary roll angle estimate based on the measured roll rate is improved by initially compensating the roll rate signal for bias error using roll rate estimates inferred from other measured parameters. The other preliminary roll angle estimate is determined according to the sum of the road bank angle and the relative roll angle, with the bank angle being estimated based on the kinematic relationship among lateral acceleration, yaw rate and vehicle speed, and the relative roll angle being estimated based on lateral acceleration and the roll gain of the vehicle. The blended estimate of roll angle utilizes a blending factor that varies with the frequency of the preliminary roll angle signals so that the blended estimate continuously favors the more accurate of the preliminary roll angle estimates. The blended estimate is used to estimate the actual lateral acceleration, the lateral velocity and side-slip angle of the vehicle, all of which are useful in applications such as rollover detection and vehicle stability control.
While the present invention has been described with respect to the illustrated embodiment, it is recognized that numerous modifications and variations in addition to those mentioned herein will occur to those skilled in the art. For example, the preliminary estimate of relative roll angle φrel may be obtained from suspension deflection sensors instead of equation (3) if such sensors are available. Also, the lateral velocity may be determined using a model-based (i.e., observer) technique with the corrected lateral acceleration aycor as an input, instead of integrating the estimated derivative of lateral velocity. Finally, it is also possible to apply the blending method of this invention to estimation of absolute pitch angle θ in systems including a pitch rate sensor; in that case, a first preliminary pitch angle estimate would be obtained by integrating a bias-compensated measure of the pitch rate, and a second preliminary pitch angle estimate would be obtained from equation (8). Of course, other modifications and variations are also possible. Accordingly, it is intended that the invention not be limited to the disclosed embodiment, but that it have the full scope permitted by the language of the following claims.