Dynamic Engine Oil Pickup System

Abstract

A dynamic engine oil pickup system is disclosed. The dynamic engine oil pickup system includes a scavenge pump and a pickup tube assembly in fluid communication with the scavenge pump. The pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations and a flow control operable to control a flow of engine oil between the at least two different oil pickup locations and the scavenge pump. The flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.

Description

TECHNICAL FIELD

This invention relates generally to engine oil pickup systems and, more particularly, to a dynamic engine oil pickup system that scavenges engine oil from more than one pickup point.

BACKGROUND OF THE INVENTION

Known engine lubrication systems include an oil pump, an oil pump pickup tube, an oil filter and a sump including an oil pan. Engine oil is sucked out of the oil pan by the oil pump via the oil pump pickup tube. The engine oil is then run through the oil filter to remove any debris, and squirted under high pressure to lubricate various engine components. The engine oil then flows by gravity down to the bottom of the sump or the oil pan, where it is collected again and the cycle repeats.

Dry sump lubrication systems are commonly used in high performance engine applications where the vehicle is exposed to high “g” maneuvers, such as those experienced in race course driving. During these maneuvers, forces are created, which act to inhibit the ability of the engine oil to flow back to the oil pump pickup tube. By using a dry sump lubrication system, multiple pumps scavenge engine oil from various locations within the engine crankcase environment. These multiple pumps then transfer the scavenged engine oil to a container, which is typically remotely located external to the engine. Once in the remotely located container, a second pump draws the engine oil from the container to pressurize the engine's lubrication system.

One known engine lubrication system incorporates a dry sump lubrication system including a single scavenging pump that scavenges engine oil from a single location within the engine. However, in this known application, packaging constraints prevent multiple pumps, which could scavenge from multiple locations, from being incorporated.

Another known engine lubrication system incorporates a dry sump lubrication system including a single scavenging pump with multiple inputs, or pickup points. However, in this known application, the single scavenging pump draws engine oil from all pickup points into the scavenging pump whenever the scavenging pump is activated, regardless of whether engine oil is present at each of the pickup points, resulting in reduced scavenging pump performance.

SUMMARY OF THE INVENTION

A dynamic engine oil pickup system is disclosed. The dynamic engine oil pickup system includes a scavenge pump and a pickup tube assembly in fluid communication with the scavenge pump. The pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations.

The dynamic engine oil pickup system further includes a flow control is in fluid communication with both the scavenge pump and the pickup tube assembly. The flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and the scavenge pump. The flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.

The suction valve is moveable from a first position to a second position. The suction valve blocks the flow of engine oil from one of the at least two different oil pickup locations when the suction valve is in the first position and blocks the flow of engine oil from another of the at least two different oil pickup locations when the suction valve is in the second position.

The dynamic engine oil pickup system further includes an electric solenoid valve in communication with the suction valve. Actuation of the electric solenoid valve results in the application of the high pressure oil to the head of the suction valve.

A dynamic engine oil pickup tube assembly is also disclosed. The dynamic engine oil pickup tube assembly includes a manifold portion and at least two oil pickup portions extending from the manifold portion. The at least two pickup portions are operable to pickup engine oil from at least two different oil pickup locations and a flow control in fluid communication with the at least two pickup tube portions. The flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and a scavenge pump.

The flow control is moveable within the manifold portion from a first position to a second position. The flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.

The suction valve blocks the flow of engine oil from one of the at least two different oil pickup locations when the suction valve is in the first position and blocks the flow of engine oil from another of the at least two different oil pickup locations when the suction valve is in the second position.

The suction valve further includes a return spring and an electric solenoid valve in communication with the suction valve. The return spring is operable to move the suction valve to the second position when the high pressure oil is removed from the head of the suction valve. Actuation of the electric solenoid valve results in the application of the high pressure oil to the head of the suction valve.

An internal combustion engine including the dynamic engine oil pickup system discussed above is also disclosed.

The above features and advantages and other features and advantages of the present invention are readily apparent from the following detailed description of the best modes for carrying out the invention when taken in connection with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic illustration of an internal combustion engine including a dry sump engine lubrication system according to one embodiment of the present invention;

FIG. 2 is a schematic illustration of a dry sump engine lubrication system including a dynamic engine oil pickup system according to one embodiment of the present invention;

FIG. 3A is a schematic illustration of a dynamic engine oil pickup tube assembly according to one embodiment of the present invention;

FIG. 3B is a schematic illustration of the dynamic engine oil pickup tube assembly of FIG. 3A with the suction valve in a second position;

FIG. 4 is a cross-sectional view of the dynamic engine oil pickup tube assembly of FIG. 3A;

FIG. 4A is a schematic illustration of a portion of the solenoid valve in a de-energized state;

FIG. 4B is a schematic illustration of a portion of the solenoid valve is an energized state; and

FIG. 5 is a schematic illustration of a dynamic engine oil pickup system according to another embodiment of the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring to the drawings, wherein like reference numbers refer to like components, FIG. 1 is a schematic illustration of an internal combustion engine, indicated generally at 10, including a dry sump lubrication system, indicated generally at 12. The dry sump lubrication system 12 includes a scavenging oil pump 14 that scavenges engine oil 16 from an oil pan 18 and sucks the scavenged engine oil 16 into an external container 20. An engine oil pump 22 then delivers the scavenged engine oil 16 to an engine crankcase 24 to lubricate various engine components.

A switching device, schematically illustrated at 26, which may include but is not limited to a computer and/or a mercury switch, is in operable communication with the dry sump lubrication system 12. The switching device 26 is operable to detect a vehicle characteristic, which may include but is not limited to a vehicle attitude characteristic and/or a vehicle dynamic characteristic.

As illustrated in FIG. 2, the dry sump lubrication system 12 is a dynamic engine oil pickup system, which includes an oil pan 18 and a dynamic engine oil pickup tube assembly 30 in fluid communication with a scavenging pump (not shown). The dynamic pickup tube assembly 30 includes a first pickup portion 32 and a second pickup portion 34 both extending from a scavenging manifold section 36, and a flow control generally indicated at 38, which includes an electric solenoid valve 40. It should be appreciated, however, that the dynamic engine oil pickup assembly 30 may have more than two pickup portions extending from the scavenging manifold section 36, and that the flow control 38 would be in communication with all of the pickup portions.

The first pickup portion 32 is operable to pick up engine oil from a first pickup location 32A through a first baffle 32B that is optimized for best performance. The second pickup portion 34 is operable to pick up engine oil from a second pickup location 34A through a second baffle 34B that is optimized for best performance. It should be appreciated that the more available pickup point locations the better the scavenging system performs.

High pressure oil is delivered to the dynamic engine oil pickup tube assembly 30 through a high pressure oil feed line 42 from a high pressure oil gallery 44 within the oil pan 18.

As illustrated in FIG. 3A, the high pressure oil is delivered to a pressure chamber 50 located within the scavenging manifold section 36. A suction valve 52 moves from a first position A to a second position B (FIG. 3B) within the scavenging manifold section 36 in response to the high pressure oil being received within the pressure chamber 50 from the high pressure oil feed line 42 (FIG. 1).

The switching device, schematically illustrated at 26, is in operable communication with the electric solenoid valve 40 and the suction valve 52. The switching device 26 is operable to selectively control a position of the suction valve 52, allowing the high pressure oil to be delivered through the solenoid valve 40 when energized.

The pressure chamber 50 is located at one end of the suction valve 52, while a return spring 54 is installed at the opposite end of the suction valve 52. The return spring 54 is operable to return the suction valve 52 to the first position A in the absence of high pressure oil within the pressure chamber 50.

An air/oil vent hole 56 is provided at one end of the scavenging manifold portion 36, while a suction valve access plug 58 is provided at the other end of the scavenging manifold portion 36 to provide access to the suction valve 52. Alternatively, the air/oil vent hole 56 can be provided within the suction valve 52.

As the suction valve 52 moves from the first position A to the second position B, first and second heads, 52A and 52B respectively, of the suction valve are operable to selectively block flow of engine oil from the first pickup portion 32 and/or the second pickup portion 34 to the scavenge pump (not shown).

As discussed above, the suction valve 52 moves from the first position A to the second position B in response to an increase in oil pressure within the pressure chamber 50.

As illustrated in FIG. 4, high pressure oil from the high pressure oil feed line 42 is received within a high pressure oil supply portion 60 of the solenoid control valve 40. Upon receipt of an activation signal from the switching device, schematically illustrated at 26, the solenoid valve 40 is energized, as illustrated further in FIG. 4B. Once energized, a plunger 62 within the solenoid control valve 40 is actuated, allowing the high pressure oil to enter a high pressure control port 64. The high pressure control port 64 then feeds the high pressure oil to the pressure chamber 50, activating the suction valve 52 and moving it from the first position A to the second position B (FIG. 3A).

Upon discontinuation of the activation signal or receipt of a deactivation signal from the switching device 26, the solenoid valve 40 is de-energized, as illustrated further in FIG. 4A. Once de-energized, the plunger 62 returns, preventing the high pressure oil from flowing into the high pressure control port 64 and pressurizing the pressure chamber 50 to activate the suction valve 52, thus returning the suction valve 52 from the second position B back to the first position A (FIG. 3A).

As illustrated in FIG. 4A, the solenoid valve 40 is in a de-energized state. In the de-energized state, the plunger 62 is located in a first position that prevents the high pressure oil from the high pressure oil feed line 42 from flowing into the high pressure control port 64. Thus preventing the high pressure oil from feeding the pressure chamber 50.

As illustrated in FIG. 4B, upon receipt of the activation signal from the switching device, schematically illustrated at 26, the solenoid valve 40 is in an energized state. In the energized state, the plunger 62 moves from the first position to a second position that allows the high pressure oil from the high pressure oil feed line 42 to flow into the high pressure control port 64 and feed the high pressure oil to the pressure chamber 50, activating the suction valve 52 and moving it from the first position A to the second position B (FIG. 3A).

It should be appreciated that the dynamic engine oil pickup system 112 may include more than one dynamic engine oil pickup tube assembly 130, each in fluid connection with a separate scavenging pump and, as discussed above, each dynamic engine oil pickup tube assembly 130 includes at least two pickup portions 132 and 134, as illustrated in FIG. 5.

While the best modes for carrying out the invention have been described in detail, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.

Claims

1. A dynamic engine oil pickup system comprising: a scavenge pump;a pickup tube assembly in fluid communication with the scavenge pump, wherein the pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations; anda flow control in fluid communication with the scavenge pump and the pickup tube assembly, wherein the flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and the scavenge pump.

2. The dynamic engine oil pickup system as recited in claim 1, wherein the flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.

3. The dynamic engine oil pickup system as recited in claim 2, wherein the suction valve is moveable from a first position to a second position.

4. The dynamic engine oil pickup system as recited in claim 3, wherein the suction valve allows the flow of engine oil from only one of the at least two different oil pickup locations when the suction valve is in the first position, and wherein the suction valve allows the flow of engine oil from only another of the at least two different oil pickup locations when the suction valve is in the second position.

5. The dynamic engine oil pickup system as recited in claim 2, further including an electric solenoid valve in communication with the suction valve, wherein actuation of the electric solenoid valve results in the application of the high pressure oil to the head of the suction valve.

6. The dynamic engine oil pickup system as recited in claim 5, wherein actuation of the electric solenoid is controlled by a mercury switch.

7. The dynamic engine oil pickup system as recited in claim 5, wherein actuation of the electric solenoid is controlled by a vehicle control module.

8. A dynamic engine oil pickup tube assembly comprising: at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations; anda flow control in fluid communication with the at least two pickup tube portions, wherein the flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and a scavenge pump.

9. The dynamic engine oil pickup tube assembly as recited in claim 8, further including a manifold portion, wherein the at least two pickup portions extend outward from the manifold portion.

10. The dynamic engine oil pickup tube assembly as recited in claim 9, wherein the flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.

11. The dynamic engine oil pickup tube assembly as recited in claim 10, wherein the suction valve is moveable within the manifold portion from a first position to a second position.

12. The dynamic engine oil pickup tube assembly as recited in claim 11, wherein the suction valve allows the flow of engine oil from only one of the at least two different oil pickup locations when the suction valve is in the first position, and wherein the suction valve allows the flow of engine oil from only another of the at least two different oil pickup locations when the suction valve is in the second position.

13. The dynamic engine oil pickup tube assembly as recited in claim 10, wherein the suction valve is moveable to the first position when the high pressure oil is applied to the head of the suction valve and wherein the suction valve is moveable to the second position when the high pressure oil is removed from the head of the suction valve.

14. The dynamic engine oil pickup tube assembly as recited in claim 13, further including a return spring, wherein the return spring is operable to move the suction valve to the second position when the high pressure oil is removed from the head of the suction valve,

15. The dynamic engine oil pickup tube assembly as recited in claim 10, further including an electric solenoid valve in communication with the suction valve, wherein actuation of the electric solenoid valve results in the application of the high pressure oil to the head of the suction valve.

16. An internal combustion engine including a dynamic engine oil pickup system, the dynamic engine oil pickup system comprising: a scavenge pump;a pickup tube in fluid communication with the scavenge pump, wherein the pickup tube includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations; anda flow control in fluid communication with the scavenge pump and the pickup tube, wherein the flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and the scavenge pump.

17. An internal combustion engine including a dynamic engine oil pickup system, the dynamic engine oil pickup system comprising: a first scavenge pump;a first pickup tube assembly in fluid communication with the first scavenge pump, wherein the first pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations;a first flow control in fluid communication with the first scavenge pump and the pickup tube assembly, wherein the first flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and the first scavenge pump;at least one other scavenge pump;at least one other pickup tube assembly in fluid communication with the at least one other scavenge pump, wherein the at least one other pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations; andat least one other flow control in fluid communication with the at least one other scavenge pump and the at least one other pickup tube assembly, wherein the at least one other flow control is operable to control a flow of engine oil between the at least two different oil pickup locations and the at least one other scavenge pump.