A resource field can be an accumulation, pool or group of pools of one or more resources (e.g., oil, gas, oil and gas) in a subsurface environment. A resource field can include at least one reservoir. A reservoir may be shaped in a manner that can trap hydrocarbons and may be covered by an impermeable or sealing rock. A bore can be drilled into an environment where the bore may be utilized to form a well that can be utilized in producing hydrocarbons from a reservoir.
A rig can be a system of components that can be operated to form a bore in an environment, to transport equipment into and out of a bore in an environment, etc. As an example, a rig can include a system that can be used to drill a bore and to acquire information about an environment, about drilling, etc. A resource field may be an onshore field, an offshore field or an on- and offshore field. A rig can include components for performing operations onshore and/or offshore. A rig may be, for example, vessel-based, offshore platform-based, onshore, etc.
Field planning and/or development can occur over one or more phases, which can include an exploration phase that aims to identify and assess an environment (e.g., a prospect, a play, etc.), which may include drilling of one or more bores (e.g., one or more exploratory wells, etc.).
A method can include providing a trained drilling motor model trained via machine learning based at least in part on drilling motor simulation results; instantiating a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, returning drilling motor information based at least in part on the trained drilling motor model. As an example, a system can include a processor; memory accessible by the processor; processor-executable instructions stored in the memory and executable to instruct the system to: provide a trained drilling motor model trained via machine learning based at least in part on drilling motor simulation results; instantiate a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, return drilling motor information based at least in part on the trained drilling motor model. As an example, one or more computer-readable storage media can include processor-executable instructions to instruct a computing system to: provide a trained drilling motor model trained via machine learning based at least in part on drilling motor simulation results; instantiate a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, return drilling motor information based at least in part on the trained drilling motor model. Various other apparatuses, systems, methods, etc., are also disclosed.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
Features and advantages of the described implementations can be more readily understood by reference to the following description taken in conjunction with the accompanying drawings.
The following description includes the best mode presently contemplated for practicing the described implementations. This description is not to be taken in a limiting sense, but rather is made merely for the purpose of describing the general principles of the implementations. The scope of the described implementations should be ascertained with reference to the issued claims.
The equipment 170 includes a platform 171, a derrick 172, a crown block 173, a line 174, a traveling block assembly 175, drawworks 176 and a landing 177 (e.g., a monkeyboard). As an example, the line 174 may be controlled at least in part via the drawworks 176 such that the traveling block assembly 175 travels in a vertical direction with respect to the platform 171. For example, by drawing the line 174 in, the drawworks 176 may cause the line 174 to run through the crown block 173 and lift the traveling block assembly 175 skyward away from the platform 171; whereas, by allowing the line 174 out, the drawworks 176 may cause the line 174 to run through the crown block 173 and lower the traveling block assembly 175 toward the platform 171. Where the traveling block assembly 175 carries pipe (e.g., casing, etc.), tracking of movement of the traveling block 175 may provide an indication as to how much pipe has been deployed.
A derrick can be a structure used to support a crown block and a traveling block operatively coupled to the crown block at least in part via line. A derrick may be pyramidal in shape and offer a suitable strength-to-weight ratio. A derrick may be movable as a unit or in a piece by piece manner (e.g., to be assembled and disassembled).
As an example, drawworks may include a spool, brakes, a power source and assorted auxiliary devices. Drawworks may controllably reel out and reel in line. Line may be reeled over a crown block and coupled to a traveling block to gain mechanical advantage in a “block and tackle” or “pulley” fashion. Reeling out and in of line can cause a traveling block (e.g., and whatever may be hanging underneath it), to be lowered into or raised out of a bore. Reeling out of line may be powered by gravity and reeling in by a motor, an engine, etc. (e.g., an electric motor, a diesel engine, etc.).
As an example, a crown block can include a set of pulleys (e.g., sheaves) that can be located at or near a top of a derrick or a mast, over which line is threaded. A traveling block can include a set of sheaves that can be moved up and down in a derrick or a mast via line threaded in the set of sheaves of the traveling block and in the set of sheaves of a crown block. A crown block, a traveling block and a line can form a pulley system of a derrick or a mast, which may enable handling of heavy loads (e.g., drillstring, pipe, casing, liners, etc.) to be lifted out of or lowered into a bore. As an example, line may be about a centimeter to about five centimeters in diameter as, for example, steel cable. Through use of a set of sheaves, such line may carry loads heavier than the line could support as a single strand.
As an example, a derrickman may be a rig crew member that works on a platform attached to a derrick or a mast. A derrick can include a landing on which a derrickman may stand. As an example, such a landing may be about 10 meters or more above a rig floor. In an operation referred to as trip out of the hole (TOH), a derrickman may wear a safety harness that enables leaning out from the work landing (e.g., monkeyboard) to reach pipe located at or near the center of a derrick or a mast and to throw a line around the pipe and pull it back into its storage location (e.g., fingerboards), for example, until it may be desirable to run the pipe back into the bore. As an example, a rig may include automated pipe-handling equipment such that the derrickman controls the machinery rather than physically handling the pipe.
As an example, a trip may refer to the act of pulling equipment from a bore and/or placing equipment in a bore. As an example, equipment may include a drillstring that can be pulled out of a hole and/or placed or replaced in a hole. As an example, a pipe trip may be performed where a drill bit has dulled or has otherwise ceased to drill efficiently and is to be replaced.
In the example system of
As shown in the example of
The wellsite system 200 can provide for operation of the drillstring 225 and other operations. As shown, the wellsite system 200 includes the traveling block 211 and the derrick 214 positioned over the borehole 232. As mentioned, the wellsite system 200 can include the rotary table 220 where the drillstring 225 pass through an opening in the rotary table 220.
As shown in the example of
As to a top drive example, the top drive 240 can provide functions performed by a kelly and a rotary table. The top drive 240 can turn the drillstring 225. As an example, the top drive 240 can include one or more motors (e.g., electric and/or hydraulic) connected with appropriate gearing to a short section of pipe called a quill, that in turn may be screwed into a saver sub or the drillstring 225 itself. The top drive 240 can be suspended from the traveling block 211, so the rotary mechanism is free to travel up and down the derrick 214. As an example, a top drive 240 may allow for drilling to be performed with more joint stands than a kelly/rotary table approach.
In the example of
In the example of
The mud pumped by the pump 204 into the drillstring 225 may, after exiting the drillstring 225, form a mudcake that lines the wellbore which, among other functions, may reduce friction between the drillstring 225 and surrounding wall(s) (e.g., borehole, casing, etc.). A reduction in friction may facilitate advancing or retracting the drillstring 225. During a drilling operation, the entire drill string 225 may be pulled from a wellbore and optionally replaced, for example, with a new or sharpened drill bit, a smaller diameter drill string, etc. As mentioned, the act of pulling a drill string out of a hole or replacing it in a hole is referred to as tripping. A trip may be referred to as an upward trip or an outward trip or as a downward trip or an inward trip depending on trip direction.
As an example, consider a downward trip where upon arrival of the drill bit 226 of the drill string 225 at a bottom of a wellbore, pumping of the mud commences to lubricate the drill bit 226 for purposes of drilling to enlarge the wellbore. As mentioned, the mud can be pumped by the pump 204 into a passage of the drillstring 225 and, upon filling of the passage, the mud may be used as a transmission medium to transmit energy, for example, energy that may encode information as in mud-pulse telemetry.
As an example, mud-pulse telemetry equipment may include a downhole device configured to effect changes in pressure in the mud to create an acoustic wave or waves upon which information may modulated. In such an example, information from downhole equipment (e.g., one or more modules of the drillstring 225) may be transmitted uphole to an uphole device, which may relay such information to other equipment for processing, control, etc.
As an example, telemetry equipment may operate via transmission of energy via the drillstring 225 itself. For example, consider a signal generator that imparts coded energy signals to the drillstring 225 and repeaters that may receive such energy and repeat it to further transmit the coded energy signals (e.g., information, etc.).
As an example, the drillstring 225 may be fitted with telemetry equipment 252 that includes a rotatable drive shaft, a turbine impeller mechanically coupled to the drive shaft such that the mud can cause the turbine impeller to rotate, a modulator rotor mechanically coupled to the drive shaft such that rotation of the turbine impeller causes said modulator rotor to rotate, a modulator stator mounted adjacent to or proximate to the modulator rotor such that rotation of the modulator rotor relative to the modulator stator creates pressure pulses in the mud, and a controllable brake for selectively braking rotation of the modulator rotor to modulate pressure pulses. In such example, an alternator may be coupled to the aforementioned drive shaft where the alternator includes at least one stator winding electrically coupled to a control circuit to selectively short the at least one stator winding to electromagnetically brake the alternator and thereby selectively brake rotation of the modulator rotor to modulate the pressure pulses in the mud.
In the example of
The assembly 250 of the illustrated example includes a logging-while-drilling (LWD) module 254, a measuring-while-drilling (MWD) module 256, an optional module 258, a roto-steerable system and motor 260, and the drill bit 226. Such components or modules may be referred to as tools where a drillstring can include a plurality of tools.
The LWD module 254 may be housed in a suitable type of drill collar and can contain one or a plurality of selected types of logging tools. It will also be understood that more than one LWD and/or MWD module can be employed, for example, as represented at by the module 256 of the drillstring assembly 250. Where the position of an LWD module is mentioned, as an example, it may refer to a module at the position of the LWD module 254, the module 256, etc. An LWD module can include capabilities for measuring, processing, and storing information, as well as for communicating with the surface equipment. In the illustrated example, the LWD module 254 may include a seismic measuring device.
The MWD module 256 may be housed in a suitable type of drill collar and can contain one or more devices for measuring characteristics of the drillstring 225 and the drill bit 226. As an example, the MWD tool 254 may include equipment for generating electrical power, for example, to power various components of the drillstring 225. As an example, the MWD tool 254 may include the telemetry equipment 252, for example, where the turbine impeller can generate power by flow of the mud; it being understood that other power and/or battery systems may be employed for purposes of powering various components. As an example, the MWD module 256 may include one or more of the following types of measuring devices: a weight-on-bit measuring device, a torque measuring device, a vibration measuring device, a shock measuring device, a stick slip measuring device, a direction measuring device, and an inclination measuring device.
As an example, a drilling operation can include directional drilling where, for example, at least a portion of a well includes a curved axis. For example, consider a radius that defines curvature where an inclination with regard to the vertical may vary until reaching an angle between about 30 degrees and about 60 degrees or, for example, an angle to about 90 degrees or possibly greater than about 90 degrees.
As an example, a directional well can include several shapes where each of the shapes may aim to meet particular operational demands. As an example, a drilling process may be performed on the basis of information as and when it is relayed to a drilling engineer. As an example, inclination and/or direction may be modified based on information received during a drilling process.
As an example, deviation of a bore may be accomplished in part by use of a downhole motor and/or a turbine. As to a motor, for example, a drillstring can include a positive displacement motor (PDM).
As an example, a system may be a steerable system and include equipment to perform a method such as geosteering. As an example, a steerable system can include a PDM or a turbine on a lower part of a drillstring which, just above a drill bit, a bent sub can be mounted. As an example, above a PDM, MWD equipment that provides real time or near real time data of interest (e.g., inclination, direction, pressure, temperature, real weight on the drill bit, torque stress, etc.) and/or LWD equipment may be installed. As to the latter, LWD equipment can make it possible to send to the surface various types of data of interest, including for example, geological data (e.g., gamma ray log, resistivity, density and sonic logs, etc.).
The coupling of sensors providing information on the course of a well trajectory, in real time or near real time, with, for example, one or more logs characterizing the formations from a geological viewpoint, can allow for implementing a geosteering method. Such a method can include navigating a subsurface environment, for example, to follow a desired route to reach a desired target or targets.
As an example, a drillstring can include an azimuthal density neutron (ADN) tool for measuring density and porosity; a MWD tool for measuring inclination, azimuth and shocks; a compensated dual resistivity (CDR) tool for measuring resistivity and gamma ray related phenomena; one or more variable gauge stabilizers; one or more bend joints; and a geosteering tool, which may include a motor and optionally equipment for measuring and/or responding to one or more of inclination, resistivity and gamma ray related phenomena.
As an example, geosteering can include intentional directional control of a wellbore based on results of downhole geological logging measurements in a manner that aims to keep a directional wellbore within a desired region, zone (e.g., a pay zone), etc. As an example, geosteering may include directing a wellbore to keep the wellbore in a particular section of a reservoir, for example, to minimize gas and/or water breakthrough and, for example, to maximize economic production from a well that includes the wellbore.
Referring again to
As an example, one or more of the sensors 264 can be provided for tracking pipe, tracking movement of at least a portion of a drillstring, etc.
As an example, the system 200 can include one or more sensors 266 that can sense and/or transmit signals to a fluid conduit such as a drilling fluid conduit (e.g., a drilling mud conduit). For example, in the system 200, the one or more sensors 266 can be operatively coupled to portions of the standpipe 208 through which mud flows. As an example, a downhole tool can generate pulses that can travel through the mud and be sensed by one or more of the one or more sensors 266. In such an example, the downhole tool can include associated circuitry such as, for example, encoding circuitry that can encode signals, for example, to reduce demands as to transmission. As an example, circuitry at the surface may include decoding circuitry to decode encoded information transmitted at least in part via mud-pulse telemetry. As an example, circuitry at the surface may include encoder circuitry and/or decoder circuitry and circuitry downhole may include encoder circuitry and/or decoder circuitry. As an example, the system 200 can include a transmitter that can generate signals that can be transmitted downhole via mud (e.g., drilling fluid) as a transmission medium.
As an example, one or more portions of a drillstring may become stuck. The term stuck can refer to one or more of varying degrees of inability to move or remove a drillstring from a bore. As an example, in a stuck condition, it might be possible to rotate pipe or lower it back into a bore or, for example, in a stuck condition, there may be an inability to move the drillstring axially in the bore, though some amount of rotation may be possible. As an example, in a stuck condition, there may be an inability to move at least a portion of the drillstring axially and rotationally.
As to the term “stuck pipe”, this can refer to a portion of a drillstring that cannot be rotated or moved axially. As an example, a condition referred to as “differential sticking” can be a condition whereby the drillstring cannot be moved (e.g., rotated or reciprocated) along the axis of the bore. Differential sticking may occur when high-contact forces caused by low reservoir pressures, high wellbore pressures, or both, are exerted over a sufficiently large area of the drillstring. Differential sticking can have time and financial cost.
As an example, a sticking force can be a product of the differential pressure between the wellbore and the reservoir and the area that the differential pressure is acting upon. This means that a relatively low differential pressure (delta p) applied over a large working area can be just as effective in sticking pipe as can a high differential pressure applied over a small area.
As an example, a condition referred to as “mechanical sticking” can be a condition where limiting or prevention of motion of the drillstring by a mechanism other than differential pressure sticking occurs. Mechanical sticking can be caused, for example, by one or more of junk in the hole, wellbore geometry anomalies, cement, keyseats or a buildup of cuttings in the annulus.
In the example of
As an example, a framework can include entities that may include earth entities, geological objects or other objects such as wells, surfaces, reservoirs, etc. Entities can include virtual representations of actual physical entities that are reconstructed for purposes of one or more of evaluation, planning, engineering, operations, etc.
Entities may include entities based on data acquired via sensing, observation, etc. (e.g., seismic data and/or other information). An entity may be characterized by one or more properties (e.g., a geometrical pillar grid entity of an earth model may be characterized by a porosity property). Such properties may represent one or more measurements (e.g., acquired data), calculations, etc.
A framework may be an object-based framework. In such a framework, entities may include entities based on pre-defined classes, for example, to facilitate modeling, analysis, simulation, etc. An example of an object-based framework is the MICROSOFT .NET framework (Redmond, Wash.), which provides a set of extensible object classes. In the .NET framework, an object class encapsulates a module of reusable code and associated data structures. Object classes can be used to instantiate object instances for use in by a program, script, etc. For example, borehole classes may define objects for representing boreholes based on well data.
As an example, a framework can include an analysis component that may allow for interaction with a model or model-based results (e.g., simulation results, etc.). As to simulation, a framework may operatively link to or include a simulator such as the ECLIPSE reservoir simulator (Schlumberger, Houston Tex.), the INTERSECT reservoir simulator (Schlumberger, Houston Tex.), etc.
The aforementioned PETREL framework provides components that allow for optimization of exploration and development operations. The PETREL framework includes seismic to simulation software components that can output information for use in increasing reservoir performance, for example, by improving asset team productivity. Through use of such a framework, various professionals (e.g., geophysicists, geologists, well engineers, reservoir engineers, etc.) can develop collaborative workflows and integrate operations to streamline processes. Such a framework may be considered an application and may be considered a data-driven application (e.g., where data is input for purposes of modeling, simulating, etc.).
As an example, one or more frameworks may be interoperative and/or run upon one or another. As an example, consider the framework environment marketed as the OCEAN framework environment (Schlumberger, Houston, Tex.), which allows for integration of add-ons (or plug-ins) into a PETREL framework workflow. In an example embodiment, various components may be implemented as add-ons (or plug-ins) that conform to and operate according to specifications of a framework environment (e.g., according to application programming interface (API) specifications, etc.).
As an example, a framework can include a model simulation layer along with a framework services layer, a framework core layer and a modules layer. The framework may include the OCEAN framework where the model simulation layer can include or operatively link to the PETREL model-centric software package that hosts OCEAN framework applications. In an example embodiment, the PETREL software may be considered a data-driven application. The PETREL software can include a framework for model building and visualization. Such a model may include one or more grids.
As an example, the model simulation layer may provide domain objects, act as a data source, provide for rendering and provide for various user interfaces. Rendering may provide a graphical environment in which applications can display their data while the user interfaces may provide a common look and feel for application user interface components.
As an example, domain objects can include entity objects, property objects and optionally other objects. Entity objects may be used to geometrically represent wells, surfaces, reservoirs, etc., while property objects may be used to provide property values as well as data versions and display parameters. For example, an entity object may represent a well where a property object provides log information as well as version information and display information (e.g., to display the well as part of a model).
As an example, data may be stored in one or more data sources (or data stores, generally physical data storage devices), which may be at the same or different physical sites and accessible via one or more networks. As an example, a model simulation layer may be configured to model projects. As such, a particular project may be stored where stored project information may include inputs, models, results and cases. Thus, upon completion of a modeling session, a user may store a project. At a later time, the project can be accessed and restored using the model simulation layer, which can recreate instances of the relevant domain objects.
As an example, the system 300 may be used to perform one or more workflows. A workflow may be a process that includes a number of worksteps. A workstep may operate on data, for example, to create new data, to update existing data, etc. As an example, a workflow may operate on one or more inputs and create one or more results, for example, based on one or more algorithms. As an example, a system may include a workflow editor for creation, editing, executing, etc. of a workflow. In such an example, the workflow editor may provide for selection of one or more pre-defined worksteps, one or more customized worksteps, etc. As an example, a workflow may be a workflow implementable at least in part in the PETREL software, for example, that operates on seismic data, seismic attribute(s), etc.
As an example, seismic data can be data acquired via a seismic survey where sources and receivers are positioned in a geologic environment to emit and receive seismic energy where at least a portion of such energy can reflect off subsurface structures. As an example, a seismic data analysis framework or frameworks (e.g., consider the OMEGA framework, marketed by Schlumberger, Houston, Tex.) may be utilized to determine depth, extent, properties, etc. of subsurface structures. As an example, seismic data analysis can include forward modeling and/or inversion, for example, to iteratively build a model of a subsurface region of a geologic environment. As an example, a seismic data analysis framework may be part of or operatively coupled to a seismic-to-simulation framework (e.g., the PETREL framework, etc.).
As an example, a workflow may be a process implementable at least in part in the OCEAN framework. As an example, a workflow may include one or more worksteps that access a module such as a plug-in (e.g., external executable code, etc.).
As an example, a framework may provide for modeling petroleum systems. For example, the modeling framework marketed as the PETROMOD framework (Schlumberger, Houston, Tex.) includes features for input of various types of information (e.g., seismic, well, geological, etc.) to model evolution of a sedimentary basin. The PETROMOD framework provides for petroleum systems modeling via input of various data such as seismic data, well data and other geological data, for example, to model evolution of a sedimentary basin. The PETROMOD framework may predict if, and how, a reservoir has been charged with hydrocarbons, including, for example, the source and timing of hydrocarbon generation, migration routes, quantities, pore pressure and hydrocarbon type in the subsurface or at surface conditions. In combination with a framework such as the PETREL framework, workflows may be constructed to provide basin-to-prospect scale exploration solutions. Data exchange between frameworks can facilitate construction of models, analysis of data (e.g., PETROMOD framework data analyzed using PETREL framework capabilities), and coupling of workflows.
As an example, a framework may be implemented within or in a manner operatively coupled to the DELFI cognitive exploration and production (E&P) environment (Schlumberger Limited, Houston, Tex.), which is a secure, cognitive, cloud-based collaborative environment that integrates data and workflows with digital technologies, such as artificial intelligence and machine learning. As an example, such an environment can provide for operations that involve one or more computational frameworks. For example, various types of computational frameworks may be utilized within an environment such as a drilling plan framework, a seismic-to-simulation framework (e.g., PETREL framework, Schlumberger Limited, Houston, Tex.), a measurements framework (e.g., TECHLOG framework, Schlumberger Limited, Houston, Tex.), a mechanical earth modeling (MEM) framework (PETROMOD framework, Schlumberger Limited, Houston, Tex.), an exploration risk, resource, and value assessment framework (e.g., GEOX, Schlumberger Limited, Houston, Tex.), a reservoir simulation framework (INTERSECT, Schlumberger Limited, Houston, Tex.), a surface facilities framework (e.g., PIPESIM, Schlumberger Limited, Houston, Tex.), a stimulation framework (MANGROVE framework, Schlumberger Limited, Houston, Tex.). As an example, one or more methods may be implemented at least in part via a framework (e.g., a computational framework) and/or an environment (e.g., a computational environment).
As mentioned, a drillstring can include various tools that may make measurements. As an example, a wireline tool or another type of tool may be utilized to make measurements. As an example, a tool may be configured to acquire electrical borehole images. As an example, the fullbore Formation Microlmager (FMI) tool (Schlumberger, Houston, Tex.) can acquire borehole image data. A data acquisition sequence for such a tool can include running the tool into a borehole with acquisition pads closed, opening and pressing the pads against a wall of the borehole, delivering electrical current into the material defining the borehole while translating the tool in the borehole, and sensing current remotely, which is altered by interactions with the material.
Analysis of formation information may reveal features such as, for example, vugs, dissolution planes (e.g., dissolution along bedding planes), stress-related features, dip events, etc. As an example, a tool may acquire information that may help to characterize a reservoir, optionally a fractured reservoir where fractures may be natural and/or artificial (e.g., hydraulic fractures). As an example, information acquired by a tool or tools may be analyzed using a framework such as the TECHLOG framework. As an example, the TECHLOG framework can be interoperable with one or more other frameworks such as, for example, the PETREL framework.
As an example, various aspects of a workflow may be completed automatically, may be partially automated, or may be completed manually, as by a human user interfacing with a software application. As an example, a workflow may be cyclic, and may include, as an example, four stages such as, for example, an evaluation stage (see, e.g., the evaluation equipment 310), a planning stage (see, e.g., the planning equipment 320), an engineering stage (see, e.g., the engineering equipment 330) and an execution stage (see, e.g., the operations equipment 340). As an example, a workflow may commence at one or more stages, which may progress to one or more other stages (e.g., in a serial manner, in a parallel manner, in a cyclical manner, etc.).
As an example, a workflow can commence with an evaluation stage, which may include a geological service provider evaluating a formation (see, e.g., the evaluation block 314). As an example, a geological service provider may undertake the formation evaluation using a computing system executing a software package tailored to such activity; or, for example, one or more other suitable geology platforms may be employed (e.g., alternatively or additionally). As an example, the geological service provider may evaluate the formation, for example, using earth models, geophysical models, basin models, petrotechnical models, combinations thereof, and/or the like. Such models may take into consideration a variety of different inputs, including offset well data, seismic data, pilot well data, other geologic data, etc. The models and/or the input may be stored in the database maintained by the server and accessed by the geological service provider.
As an example, a workflow may progress to a geology and geophysics (“G&G”) service provider, which may generate a well trajectory (see, e.g., the generation block 324), which may involve execution of one or more G&G software packages. Examples of such software packages include the PETREL framework. As an example, a G&G service provider may determine a well trajectory or a section thereof, based on, for example, one or more model(s) provided by a formation evaluation (e.g., per the evaluation block 314), and/or other data, e.g., as accessed from one or more databases (e.g., maintained by one or more servers, etc.). As an example, a well trajectory may take into consideration various “basis of design” (BOD) constraints, such as general surface location, target (e.g., reservoir) location, and the like. As an example, a trajectory may incorporate information about tools, bottom-hole assemblies, casing sizes, etc., that may be used in drilling the well. A well trajectory determination may take into consideration a variety of other parameters, including risk tolerances, fluid weights and/or plans, bottom-hole pressures, drilling time, etc.
As an example, a workflow may progress to a first engineering service provider (e.g., one or more processing machines associated therewith), which may validate a well trajectory and, for example, relief well design (see, e.g., the validation block 328). Such a validation process may include evaluating physical properties, calculations, risk tolerances, integration with other aspects of a workflow, etc. As an example, one or more parameters for such determinations may be maintained by a server and/or by the first engineering service provider; noting that one or more model(s), well trajectory(ies), etc. may be maintained by a server and accessed by the first engineering service provider. For example, the first engineering service provider may include one or more computing systems executing one or more software packages. As an example, where the first engineering service provider rejects or otherwise suggests an adjustment to a well trajectory, the well trajectory may be adjusted or a message or other notification sent to the G&G service provider requesting such modification.
As an example, one or more engineering service providers (e.g., first, second, etc.) may provide a casing design, bottom-hole assembly (BHA) design, fluid design, and/or the like, to implement a well trajectory (see, e.g., the design block 338). In some embodiments, a second engineering service provider may perform such design using one of more software applications. Such designs may be stored in one or more databases maintained by one or more servers, which may, for example, employ STUDIO (Schlumberger, Houston, Tex.) framework tools, and may be accessed by one or more of the other service providers in a workflow.
As an example, a second engineering service provider may seek approval from a third engineering service provider for one or more designs established along with a well trajectory. In such an example, the third engineering service provider may consider various factors as to whether the well engineering plan is acceptable, such as economic variables (e.g., oil production forecasts, costs per barrel, risk, drill time, etc.), and may request authorization for expenditure, such as from the operating company's representative, well-owner's representative, or the like (see, e.g., the formulation block 334). As an example, at least some of the data upon which such determinations are based may be stored in one or more database maintained by one or more servers. As an example, a first, a second, and/or a third engineering service provider may be provided by a single team of engineers or even a single engineer, and thus may or may not be separate entities.
As an example, where economics may be unacceptable or subject to authorization being withheld, an engineering service provider may suggest changes to casing, a bottom-hole assembly, and/or fluid design, or otherwise notify and/or return control to a different engineering service provider, so that adjustments may be made to casing, a bottom-hole assembly, and/or fluid design. Where modifying one or more of such designs is impracticable within well constraints, trajectory, etc., the engineering service provider may suggest an adjustment to the well trajectory and/or a workflow may return to or otherwise notify an initial engineering service provider and/or a G&G service provider such that either or both may modify the well trajectory.
As an example, a workflow can include considering a well trajectory, including an accepted well engineering plan, and a formation evaluation. Such a workflow may then pass control to a drilling service provider, which may implement the well engineering plan, establishing safe and efficient drilling, maintaining well integrity, and reporting progress as well as operating parameters (see, e.g., the blocks 344 and 348). As an example, operating parameters, formation encountered, data collected while drilling (e.g., using logging-while-drilling or measuring-while-drilling technology), may be returned to a geological service provider for evaluation. As an example, the geological service provider may then re-evaluate the well trajectory, or one or more other aspects of the well engineering plan, and may, in some cases, and potentially within predetermined constraints, adjust the well engineering plan according to the real-life drilling parameters (e.g., based on acquired data in the field, etc.).
Whether the well is entirely drilled, or a section thereof is completed, depending on the specific embodiment, a workflow may proceed to a post review (see, e.g., the evaluation block 318). As an example, a post review may include reviewing drilling performance. As an example, a post review may further include reporting the drilling performance (e.g., to one or more relevant engineering, geological, or G&G service providers).
Various activities of a workflow may be performed consecutively and/or may be performed out of order (e.g., based partially on information from templates, nearby wells, etc. to fill in any gaps in information that is to be provided by another service provider). As an example, undertaking one activity may affect the results or basis for another activity, and thus may, either manually or automatically, call for a variation in one or more workflow activities, work products, etc. As an example, a server may allow for storing information on a central database accessible to various service providers where variations may be sought by communication with an appropriate service provider, may be made automatically, or may otherwise appear as suggestions to the relevant service provider. Such an approach may be considered to be a holistic approach to a well workflow, in comparison to a sequential, piecemeal approach.
As an example, various actions of a workflow may be repeated multiple times during drilling of a wellbore. For example, in one or more automated systems, feedback from a drilling service provider may be provided at or near real-time, and the data acquired during drilling may be fed to one or more other service providers, which may adjust its piece of the workflow accordingly. As there may be dependencies in other areas of the workflow, such adjustments may permeate through the workflow, e.g., in an automated fashion. In some embodiments, a cyclic process may additionally or instead proceed after a certain drilling goal is reached, such as the completion of a section of the wellbore, and/or after the drilling of the entire wellbore, or on a per-day, week, month, etc. basis.
Well planning can include determining a path of a well that can extend to a reservoir, for example, to economically produce fluids such as hydrocarbons therefrom. Well planning can include selecting a drilling and/or completion assembly which may be used to implement a well plan. As an example, various constraints can be imposed as part of well planning that can impact design of a well. As an example, such constraints may be imposed based at least in part on information as to known geology of a subterranean domain, presence of one or more other wells (e.g., actual and/or planned, etc.) in an area (e.g., consider collision avoidance), etc. As an example, one or more constraints may be imposed based at least in part on characteristics of one or more tools, components, etc. As an example, one or more constraints may be based at least in part on factors associated with drilling time and/or risk tolerance.
As an example, a system can allow for a reduction in waste, for example, as may be defined according to LEAN. In the context of LEAN, consider one or more of the following types of waste: transport (e.g., moving items unnecessarily, whether physical or data); inventory (e.g., components, whether physical or informational, as work in process, and finished product not being processed); motion (e.g., people or equipment moving or walking unnecessarily to perform desired processing); waiting (e.g., waiting for information, interruptions of production during shift change, etc.); overproduction (e.g., production of material, information, equipment, etc. ahead of demand); over Processing (e.g., resulting from poor tool or product design creating activity); and defects (e.g., effort involved in inspecting for and fixing defects whether in a plan, data, equipment, etc.). As an example, a system that allows for actions (e.g., methods, workflows, etc.) to be performed in a collaborative manner can help to reduce one or more types of waste.
As an example, a system can be utilized to implement a method for facilitating distributed well engineering, planning, and/or drilling system design across multiple computation devices where collaboration can occur among various different users (e.g., some being local, some being remote, some being mobile, etc.). In such a system, the various users via appropriate devices may be operatively coupled via one or more networks (e.g., local and/or wide area networks, public and/or private networks, land-based, marine-based and/or areal networks, etc.).
As an example, a system may allow well engineering, planning, and/or drilling system design to take place via a subsystems approach where a wellsite system is composed of various subsystem, which can include equipment subsystems and/or operational subsystems (e.g., control subsystems, etc.). As an example, computations may be performed using various computational platforms/devices that are operatively coupled via communication links (e.g., network links, etc.). As an example, one or more links may be operatively coupled to a common database (e.g., a server site, etc.). As an example, a particular server or servers may manage receipt of notifications from one or more devices and/or issuance of notifications to one or more devices. As an example, a system may be implemented for a project where the system can output a well plan, for example, as a digital well plan, a paper well plan, a digital and paper well plan, etc. Such a well plan can be a complete well engineering plan or design for the particular project.
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As an example, the GUIs 500 and 600 can be part of a field development framework. For example, the well plan 510 of the GUI 500 may be based at least in part on information rendered in the GUI 600. As an example, an interaction with the GUI 500 may be processed by one or more processors to generation information that can be rendered to the GUI 600 and, for example, vice versa.
As an example, a framework may be implemented using computing resources (e.g., hardware, communication equipment, etc.) as may be available, for example, in the cloud, a server, a workstation, etc.
As an example, a framework can include components that can take certain inputs and generate certain outputs. The outputs of a component may be used as inputs of another component or other components such that a real-time workflow can be constructed.
In the example of
As an example, a workflow of motor optimization can select or help to select (e.g., or design) an effective motor for a job, for example, provided the fatigue life of the motor and the operation parameter guidance for drilling performance and reliability.
A method can include motor job optimization via selecting or designing a cost effective motor for the job, providing the fatigue life of the motor and providing the operation parameter guidance for drilling performance & reliability.
Motors can be used as tools of steering a directional drillstring to drill a borehole directionally. One or more motor components can be subject to failure. For example, an elastomer in a motor power section may be prone to fatigue failure in downhole condition, which can be a risk of motor operation and impediment to drilling. A method can evaluate which motor is most suitable (e.g., effective) for a job, which can help to alleviate pitfalls of a human decision process that is based on trial-and-error.
As an example, through machine learning, a framework can create a component that can be referred to as a motor engine. In various examples, such a motor engine performs with an agreement within 98% of simulator results as output by a complex computational simulator as to motor performance. In such an example, the machine learning framework can provide output in less than one second, which is more rapid than the output of the complex computational simulator.
A framework can implement an automatic workflow that integrates computations for bit performance, drilling hydraulics, motor performance and elastomer fatigue. Such a framework can be used to optimize one or more motor jobs. Such a rapid, automatic workflow can be implemented to select or design an effective motor for a drilling job, provide fatigue life of the motor and operation parameter guidance for drilling performance and reliability.
A framework for motor optimization may be implemented in conjunction with (e.g., or part of) the ecosystem 800 of
As an example, input to a workflow can be various well information such as, for example, one or more of trajectory, wellbore geometry, drilling fluid, formation properties, BHA and bit, etc. Such information can be defined in a well planning application such as the drill planning component of the system 800 of
A framework can implement a workflow that uses machine learning such that a rapid engine (e.g., a “motor engine”) is created as a computational component that is a proxy of a computational simulator that tends to have a high computation cost (e.g., 4 hours to 6 hours per simulation run). As an example, a trained engine can provide output that agrees within approximately 98% of the high computation cost simulator results while running much more rapidly (e.g., in less than one second). Such a workflow can integrate computations for bit performance, drilling hydraulics, motor performance and elastomer fatigue. Such an approach can allow a workflow to be industrialized (e.g., set forth in one or more machines rather than via human decision making based on trial and error).
As an example, a workflow can include: issuing a search query for motor candidates to a digital motor catalog; using a hydraulics computational component to simulate downhole temperature and pressure, and motor flow rate; using a drill bit behavior computational component to calculate a drill bit torque versus WOB (weight on bit) curve and a DOC (depth of cut) versus WOB curve; using a motor engine to generate a motor power curve and a fatigue life curve; determining a suitable elastomer type and interference fit (space between rotor and stator); and determining operation parameters for drilling performance and reliability.
Above, the workflow can use a motor engine of a framework to generate one or more of a motor power curve and a fatigue life curve. As indicated, various actions can facilitate output of a cost-effective motor for a job while the last listed action can provide for determining operation parameters for drilling performance and reliability.
As an example, the framework 900 may be an ongoing framework that is instantiated in the cloud or other computing system. For example, the framework 900 may be persisted using computational resources such as, for example, provisioned computational resources of a cloud platform. As an example, resources may be provisioned via allocation and de-allocation in a flexible and on-demand manner to meet demands of the framework 900. As an example, the framework 900 may operate responsive to receipt of data such that machine learning can be on-demand and output one or more trained modeled (e.g., new, updated, revised, tailored, etc.).
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As mentioned, an output of the motor engine 930 may be a motor and its expected fatigue life for a job (e.g., drilling a section of a trajectory of a borehole). Such information may be utilized in building a drillstring and utilizing the drillstring to build a well that may include at least one deviated portion. As an example, the motor engine 930 may output parameters utilized in controlling a motor such that motor fatigue is balanced with progress (e.g., rate of penetration, etc.). As an example, the motor engine 930 may output one or more instructions that can instruct one or more pieces of field equipment with respect to drilling in a geologic environment.
As mentioned, a workflow can perform a motor job optimization that selects and/or designs an effective motor for a job and that provides the fatigue life of the motor and/or provides operation parameter guidance for drilling performance and reliability. As mentioned with respect to
As shown, the motor section 1000 includes a dump valve 1012, a power section 1014, a surface-adjustable bent housing 1016, a transmission assembly 1018, a bearing section 1020 and a drive shaft 1022, which can be operatively coupled to a bit such as the bit 1004.
As to the power section 1014, two examples are illustrated as a power section 1014-1 and a power section 1014-2 each of which includes a housing 1042, a rotor 1044 and a stator 1046. The rotor 1044 and the stator 1046 can be characterized by a ratio. For example, the power section 1014-1 can be a 5:6 ratio and the power section 1014-2 can be a 1:2 ratio, which, as seen in cross-sectional views, can involve lobes (e.g., a rotor/stator lobe configuration). The motor section 1010 of
A power section can convert hydraulic energy from drilling fluid into mechanical power to turn a bit. For example, consider the reverse application of the Moineau pump principle. During operation, drilling fluid can be pumped into a power section at a pressure that causes the rotor to rotate within the stator where the rotational force is transmitted through a transmission shaft and drive shaft to a bit.
A motor section may be manufactured in part of corrosion-resistant stainless steel where a thin layer of chrome plating may be present to reduce friction and abrasion. As an example, tungsten carbide may be utilized to coat a rotor, for example, to reduce abrasion wear and corrosion damage. As to a stator, it can be formed of a steel tube, which may be a housing (see, e.g., the housing 1042) with an elastomeric material that lines the bore of the steel tube to define a stator. An elastomeric material may be referred to as a liner or, when assembled with the tube or housing, may be referred to as a stator. As an example, an elastomeric material may be molded into the bore of a tube. An elastomeric material can be formulated to resist abrasion and hydrocarbon induced deterioration. Various types of elastomeric materials may be utilized in a power section and some may be proprietary. Properties of an elastomeric material can be tailored for particular types of operations, which may consider factors such as temperature, speed, rotor type, type of drilling fluid, etc. Rotors and stators can be characterized by helical profiles, for example, by spirals and/or lobes. A rotor can have one less fewer spiral or lobe than a stator (see, e.g., the cross-sectional views in
During operation, the rotor and stator can form a continuous seal at their contact points along a straight line, which produces a number of independent cavities. As fluid is forced through these progressive cavities, it causes the rotor to rotate inside the stator. The movement of the rotor inside the stator is referred to as nutation. For each nutation cycle, the rotor rotates by a distance of one lobe width. The rotor nutates each lobe in the stator to complete one revolution of the bit box. For example, a motor section with a 7:8 rotor/stator lobe configuration and a speed of 100 RPM at the bit box will have a nutation speed of 700 cycles per minute. Generally, torque output increases with the number of lobes, which corresponds to a slower speed. Torque also depends on the number of stages where a stage is a complete spiral of a stator helix. Power is defined as speed times torque; however, a greater number of lobes in a motor does not necessarily mean that the motor produces more power. Motors with more lobes tend to be less efficient because the seal area between the rotor and the stator increases with the number of lobes.
The difference between the size of a rotor mean diameter (e.g., valley to lobe peak measurement) and the stator minor diameter (lobe peak to lobe peak) is defined as the rotor/stator interference fit. Various motors are assembled with a rotor sized to be larger than a stator internal bore under planned downhole conditions, which can produce a strong positive interference seal that is referred to as a positive fit. Where higher downhole temperatures are expected, a positive fit can be reduced during motor assembly to allow for swelling of an elastomeric material that forms the stator (e.g., stator liner). Mud weight and vertical depth can be considered as they can influence the hydrostatic pressure on the stator liner. A computational framework such as, for example, the POWERFIT framework (Schlumberger Limited, Houston, Tex.), may be utilized to calculate a desired interference fit.
As to some examples of elastomeric Materials, consider nitrile rubber, which tends to be rated to approximately 138 C (280 F), and highly saturated nitrile, which may be formulated to resist chemical attack and be rated to approximately 177 C (350 F).
The spiral stage length of a stator is defined as the axial length for one lobe in the stator to rotate 360 degrees along its helical path around the body of the stator. The stage length of a rotor differs from that of a stator as a rotor has a shorter stage length than its corresponding stator. More stages can increase the number of fluid cavities in a power section, which can result in a greater total pressure drop. Under the same differential pressure conditions, the power section with more stages tends to maintain speed better as there tends to be less pressure drop per stage and hence less leakage.
Drilling fluid temperature, which may be referred to as mud temperature or mud fluid temperature, can be a factor in determining an amount of interference in assembling a stator and a rotor of a power section. As to interference, greater interference can result in a stator experiencing higher shearing stresses, which can cause fatigue damage. Fatigue can lead to premature chunking failure of a stator liner. As an example, chlorides or other such halides may cause damage to a power section. For example, such halides may damage a rotor through corrosion where a rough edged rotor can cut into a stator liner (e.g., cutting the top off an elastomeric liner). Such cuts can reduce effectiveness of a rotor/stator seal and may cause a motor to stall (e.g., chunking the stator) at a low differential pressure. For oil-based mud (OBM) with supersaturated water phases and for salt muds, a coated rotor can be beneficial.
As to differential pressure, it is defined as the difference between the on-bottom and off-bottom drilling pressure, which is generated by the rotor/stator section (power section) of a motor. As mentioned, for a larger pressure difference, there tends to be higher torque output and lower shaft speed. A motor that is run with differential pressures greater than recommended can be more prone to premature chunking. Such chunking may follow a spiral path or be uniform through the stator liner. A life of a power section can depend on factors that can lead to chunking (e.g., damage to a stator), which may depend on characteristics of a rotor (e.g., surface characteristics, etc.).
As to trajectory of a wellbore to be drilled, it can be defined in part by one or more dogleg seventies (DLSs). Rotating a motor in high DLS interval of a well can increase risk of damage to a stator. For example, the geometry of a wellbore can cause a motor section to bend and flex. A power section stator can be relatively more flexible that other parts of a motor. Where the stator housing bends, the elastomeric liner can be biased or pushed upon by the housing, which can result in force being applied by the elastomeric liner to the rotor. Such force can lead to excessive compression on the stator lobes and cause chunking.
A motor can have a power curve. A test can be performed using a dynamo meter in a laboratory, for example, using water at room temperature to determine a relationship between input, which is flow rate and differential pressure, to power output, in the form of RPM and torque. Such information can be available in a motor handbook. However, what is actually happening downhole can be differ due to various factors. For example, due to effect of downhole pressure and temperature, output can be reduced (e.g., the motor power output). Such a reduction may lead one to conclude that a motor is not performing. In response, a driller may keep pushing such that the pressure becomes too high, which can damage elastomeric material due to stalling (e.g., damage a stator).
To understand better about the behavior of motors in downhole conditions, a simulator can compute the downhole power curve as well as fatigue life. Such a simulator can model the geometry of the motor power section, and combine finite element analysis (FEA) and computational fluid dynamics (CFD) computation, together with lab tests for elastomeric materials.
As an example, LINUX clusters can run simulations to generate a simulation results database. Based on such a database, a machine learning model can be trained to predict simulation results. As mentioned, in an example, predicted results matched acceptably with simulation results (e.g., accuracy of about 98%). As an example, one or more application programming interfaces (APIs) can be built and implemented so that an application can easily query a motor engine (e.g., see the motor engine 930 of
A LINUX cluster can be a connected array of LINUX computers or nodes that work together and can be viewed and managed as a single system. Nodes may be physical or virtual machines, and they may be separated geographically. Each node includes storage capacity, processing power and I/O (input/output) bandwidth. Compared to a single computer, a LINUX cluster can provide faster processing speed. A LINUX cluster may be dedicated to a specific function such as running numerical model-based simulations (e.g., FEA, CFD, etc.) that are based on equations that model geometries and physical phenomena. While a LINUX cluster can provide processing speed that is faster than a single computer, the underlying numerical model-based motor simulation can still demand a substantial amount of time, which can make such an approach unsuitable for various workflows (e.g., real time workflows, etc.). As mentioned, a workflow for design and/or building a drillstring with a motor can be expedited where motor selection can be expedited (e.g., via a trained machine model). Referring again to
As an example, a response from the motor engine may be fast, for example, one query can provide a response in less than one second (e.g., consider a response being generated to a query in an amount of time that may be of the order of milliseconds). As such, via one or more APIs, a call and response of a motor engine can be quite practical and can be implemented in one or more different systems and/or scenarios. As an example, such an approach can be extensible as if there is a new motor to be added or there is a demand to update simulation results, a motor engine can be updated (see, e.g., the data preparation 910 and the learning 920 of
The GUI 1800 includes an example GUI 1810 and an example GUI 1830. The GUI 1810 shows various motors for which information can be rendered responsive to operation of a motor engine (see, e.g., the motor engine 930). In such an example, information for the various different motors can be rendered to make comparisons and, for example, a selection of a desirable motor. The motors illustrated include POWERPAK, TORQFORCE and DYNAFORCE examples, noting that one or more other examples may be included. The GUI 1810 shows information such as ROP, life in hours, cost, failure risk (e.g., from 0 to 10) where a higher value is better (less failure risk). The graphics of the motors may include specifics as to rotor/stator configurations, noting that the examples illustrated are for demonstrating such graphics and not necessarily features of the brands of motors shown. The GUI 1810 can allow a user to readily assess a number of motors for a job and to select one of the motors, for example, via a mouse click, a touch, etc., which may initiate a process to build a BHA, etc.
As to the GUI 1830, it shows a plot of remaining fatigue life and differential pressure with respect to measured depth (MD) of a trajectory. As shown, the remaining fatigue life decreases with respect to MD and the differential pressure tends to decrease with respect to MD.
The GUI 1800 can provide a user with a rich set of information as to motors where one of the motors may be selected for a particular job. Such a GUI can be operatively coupled to a motor engine (see, e.g., the motor engine 930). For example, consider an application that includes instructions for issuing one or more API calls to a motor engine where the motor engine returns information as to one or more motors, where such information can be analyzed, rendered, etc.
As an example, an “Auto ROP” GUI for real time drilling parameter guidance may be rendered to a display. In such an example, using more accurate downhole power curves may help to provide more accurate ROP prediction, as well as the operating limits for drilling parameters.
As an example, the GUI 1910 may be run in real time during a drilling operation. In such an example, a plot of remaining fatigue life may be rendered with respect to time and/or depth. In the example of
The GUI 1930 may be run in real time where sensor data can be utilized to plot a point on a plot of weight on bit (WOB) versus surface RPM. As shown, the plot of the GUI 1930 includes contours along with identified parameter values such as top drive power, maximum ROP hole cleaning, maximum WOB due to differential pressure and maximum RPM. An intersection of tope drive power and maximum ROP hole cleaning is shown where a box can indicate an operational regime for drilling operations.
As an example, a method can include design or selection of a bit by running an IDEAS platform dynamics simulation (Schlumberger Limited, Houston, Tex.), which allows for comparing options by looking at the ROP performance versus shock and vibration. For a motor BHA, the simulation results for bit will be affected by the behavior of the motor. By using more accurate downhole power curve from motor modeling, a workflow may output better bit/motor compatibility for best performance and stability.
The IDEAS integrated dynamic design and analysis platform provides 4D, time-based simulations that capture a drillstring and wellbore geometry for modeling of cutting interface designs for drilling rock and milling metal applications. The IDEAS dynamic modeling platform includes a suite of solid mechanics and programs that enable modeling bit-to-rock and mill-to-metal interactions in a virtual environment to customize material design in real time. The IDEAS platform can use theoretical calculations, numerical packages (e.g., finite element, etc.), in-house drill rig tests, full-scale rig tests, and field tests with MWD or downhole drilling dynamics sensors.
As an example, the computational framework 2130 can be accessible via one or more APIs. For example, consider an application that transmits an API call to an interface of the computational framework 2130 where the API call includes at least some of the inputs 2110. In such an example, one or more of the machine learning components of the computational framework 2130 can return, in response to the API call, one or more of the outputs 2150. As to an ongoing operation, various inputs may be specified once such as, for example, rotor/stator fit, and one or more inputs may be updated, optionally in real time, during the ongoing operation. For example, consider updates to changes in drilling fluid, hydraulic pressure, etc. As an example, an API call may specify an output or outputs. As an example, an application may request RPM, torque and/or fatigue life, depending on the particular reason for the request (e.g., consider an API call as a request). As mentioned, the computational framework 2130 can provide for more rapid responses when compared to a simulator that utilizes physics-based model equations for simulating behaviors and/or conditions of a motor or germane to motor operation.
As an example, the computational framework 2130 can be a cloud-based framework that operates using provisioned cloud-based resources. Such resources can be accessible via a network or networks (e.g., the Internet), for example, via a local web application, which may execute using equipment at a rig site where drilling operations are to be performed or being performed. Such an application can provide for rendering of one or more graphical user interfaces (GUIs) that can facilitate drilling operations (e.g., motor selection, motor performance monitoring, drilling, etc.).
As shown in the example of
The computational framework 2130 may be implemented using a platform such as, for example, the SCI KIT platform (e.g., scikit-learn), which utilizes the PYTHON programming language. The method 2250 includes various actions that can operate on a dataset to train a ML model. As shown, a dataset can be split into training data and test data where test data can provide for evaluation. The method 2250 also shows parameters, cross-validation of parameters and best parameters, which can be provided for model training.
As an example, a ML model can be trained using a multi-layer perceptron approach (MLP approach), which can be performed in a supervised manner. Given a set of features and a target, an MLP approach can learn a non-linear function approximator for either classification or regression. As an example, a ML model can be trained using ensemble methods. Ensemble methods aim to combine the predictions of several base estimators built with a given learning algorithm to improve generalizability and/or robustness over a single estimator. Examples of ensemble methods include averaging and boosting. As an example, one or more ensemble methods may be utilized with a base estimator, which may be, for example, in a range from approximately 2 to approximately 50. In an example, a trained ML model utilized a base estimator of 15. A base estimator may be, for example, a tree structure (e.g., a decision tree type of structure). As an example, a base classifier can be a forest (e.g., a random forest) with a number of base estimators.
The computational framework 2130 may utilize the Adam algorithm (adaptive moment estimation) as to weight determinations, as described, for example, in an article by Kingma et al., entitled “Adam: A Method for Stochastic Optimization”, arXiv:1412.6980, [v9] Mon, 30 Jan. 2017 01:27:54 UTC (490 KB), which is incorporated by reference herein. Adam is an algorithm for first-order gradient-based optimization of stochastic objective functions, based on adaptive estimates of lower-order moments, that is invariant to diagonal rescaling of the gradients and tends to be suited for problems that are large in terms of data and/or parameters. Adam is suitable for non-stationary objectives and problems with very noisy and/or sparse gradients. In Adam, hyper-parameters have intuitive interpretations and often demand little tuning. A variant of Adam is AdaMax, which is based on the infinity norm.
As an example, an MLP approach can train a ML model using an algorithm such as the Adam algorithm. For example, an MLP approach can update parameters using a gradient of the loss function with respect to a parameter that demands adaptation (e.g., according to one or more criteria) using an algorithm such as the Adam algorithm, noting that other types of algorithms include stochastic gradient descent (SGD), L-BFGS, etc. As to updating of parameters, consider a formulation such as the following SGD formulation:
where w is a parameter, where R is a regularization term (e.g., penalty) that penalizes model complexity, where a is a non-negative hyperparameter of the SGD, where η is the learning rate that controls the step-size in the parameter space search and where Loss is the function used for the ML model (e.g., ANN model) for measuring (mis)fit.
The Adam algorithm can automatically adjust the amount to update parameters based on adaptive estimates of lower-order moments. In the Adam algorithm, running averages of both the gradients and the second moments of the gradients can be utilized.
Cross-validation can be implemented for assessing how the results of a statistical analysis will generalize to an independent data set. It can be implemented to estimate how accurately a predictive model will perform in practice. In a prediction problem, a model can be given a dataset of known data on which training is run (training dataset), and a dataset of unknown data (or first seen data) against which the model can be tested (e.g., test set). Cross-validation aims to test the model's ability to predict new data that was not used in estimating it, in order to flag problems like overfitting or selection bias and to give an insight on how the model will generalize to an independent dataset (e.g., an unknown dataset, for instance from a real problem).
One round of cross-validation involves partitioning a sample of data into complementary subsets, performing the analysis on one subset (called the training set), and validating the analysis on the other subset (called the validation set or testing set). To reduce variability, multiple rounds of cross-validation can be performed using different partitions, and the validation results may be combined (e.g. averaged, etc.) over the rounds to give an estimate of the model's predictive performance. Cross-validation can combine measures of fitness in prediction to derive a more accurate estimate of model prediction performance.
The computational framework 2130 of
As mentioned, various simulations can use finite-element-analysis (FEA) and computational-fluid-dynamics (CFD) to model complex dynamic downhole conditions and behaviors of drilling tools. However, a complex simulation may take a few hours to run, which limits usage (e.g., limited to well planning jobs where a sufficient amount of time is available). A computational framework as in
As an example, a framework may include features for improving the performance of drilling simulations, which can include smart depth selection logic for BHA tendency calculation and/or a reduced order model using machine learning for motor optimization modeling.
The success of well construction can depend on good planning, comprehensive risk assessment and preparations for contingency. During a planning phase, engineers can evaluate various design scenarios to understand the potential outcome and risk and optimize a drilling program for the best performance. Over the years, the capability to perform engineering analysis has been improved with the advancement of modeling technologies. Many drilling processes and physical phenomena have been understood and successfully modeled using finite-element-analysis (FEA) and computational-fluid-dynamics (CFD).
Modeling and simulating the dynamic drilling process can involve many parameters and substantial computing resources. As mentioned, a simulation can take hours to be performed. If an engineer wants to simulate with various parameter sensitivities and scenarios then the amount of time can grow exponentially. At some point, this time demand becomes an issue during a planning phase in that engineers may not have enough time to perform various scenarios or evaluate effects of various parameters. The time factor for simulations can become a blockage to use the dynamic modeling for execution monitoring.
One or more smart methodologies may be implemented to improve the drilling simulation computation performance. For example, consider smart depth selection logic for BHA tendency calculation and reduced order model using machine learning for motor optimization modeling.
As to smart depth selection, an ability of a BHA to deliver tendency to drill a trajectory as per a specified dogleg severity (DLS) can be a concern. A BHA may be characterized, as a steering system, with respect to tendency (e.g., directional tendency, build tendency, walk tendency, dropping tendency, a tendency to drill straight ahead, a tendency to drift laterally, a tendency to stay on a current path, etc.). A BHA may have a natural tendency to maintain or return to a straight form (e.g., linear along a longitudinal axis of the BHA).
If during execution, a BHA is not capable to build/drop/turn as per the desired DLS of a section, then a drilling process may be stopped and the BHA pulled to surface (e.g., tripped out of hole or pulled out of hole (POOH)) for modification, replacement, etc. In some instances, even with a different BHA, a trajectory path may not reach the planned target. As such, modeling the expected BHA tendency is desirable during a planning phase.
To predict the directional tendency of a BHA, a finite element method (FEM) based simulation system can be established to accurately calculate the actual BHA drilling behaviors. Such a FEM approach can be capable of modeling each drillstring component from the top drive to the drill bit, taking into account the drillstring contact and cutting structures (e.g., bit, reamer, etc.) interactions with a formation. A simulation can be depth-based, which simulates a drill ahead condition that can demand multiple iterations of tendency calculations where each single depth simulation demands about 30 seconds to 120 seconds of computation time. In well planning applications, engineers often want to evaluate the BHA steering ability in the depth range of entire drilling run, which means hundreds of single depth simulations (e.g., 3,000 seconds (50 minutes) to 12,000 seconds (200 minutes) or more). One approach is to perform an analysis at intervals of 100 ft (approximately 30 meters) from start depth to end depth of the run. BHA tendency can demand two types of calculations: full steering tendency and zero steering tendency/neutral mode. As an example, to minimize the total simulation time, an application may aim to reduce the number of iterations by smartly selecting the analysis depth.
The system 2400 can be utilized for smart depth selection. For example, first, the component 2410 can perform a sensitivity analysis to determine the major influence factors on tendency calculations where a change of this factor can demand extra analysis depths. Next, the component 2420 builds an appropriate depth selection algorithm to perform depth selection in which an objective is to minimize the count of selected depths while still covering worst cases. Then, the validation component 2430 validates the depth selection algorithm in a data-driven manner for validation thereof (e.g., appropriateness, accuracy, etc.). The system 2400 can implement an iterative loop to help assure that the depth selection algorithm that is built is sufficiently valid.
In the example of
As explained, improved performance of a system can be achieved using a reduced order model from machine learning. As mentioned, mud driven motors are widely used for drilling directional wells, as well as enhancing drilling performance. A comprehensive simulation methodology can predict the power capabilities and fatigue life of a motor power section under downhole conditions with acceptable precision using a combination of the finite element method (FEM or FEA) and computational fluid dynamics (CFD) as well as lab test results to get a powerful simulator for the physical phenomenon, that can help with optimized power section design, pre-job motor selection, drilling parameters optimization etc. However, a single run of a simulation takes hours of computation time, which limits the usage of this simulator in well planning or real time monitoring applications.
One approach to speed up the simulation is to pre-compute a large amount of simulation scenarios and create a result database, which will allow user to quickly interpolate the results instead of running the simulation. However, that is not acceptable in terms of implementation, because as a rough estimation, in order to guarantee the accuracy, the number of simulation cases to be pre-computed will be huge, which is not acceptable.
As an example, a reduced order model (ROM) can be a simplification of a high-fidelity dynamical model that preserves particular behavior and dominant effects with a satisfactory accuracy in a manner that is accompanied by a reduction in demand for computational resources, time and storage capacity. As an example, a method can include creating a reduced order model for the simulator, by using machine learning on the simulation results.
As an example, a simulator can include features of a simulator as described in an article by Ba et al., entitled “Positive Displacement Motor Modeling: Skyrocketing the Way We Design, Select, and Operate Mud Motors”, Abu Dhabi International Petroleum Exhibition and Conference, Abu Dhabi, UAE 7-10 Dec. 2016, SPE-183298-MS (doi.org/10.2118/183298-MS), which is incorporated by reference herein.
A method can include selecting features for machine learning and analyzing the inputs of the simulator 2720, for example, a few features that affect the power and fatigue life result can be selected. Next, the method can generate training data. For example, as machine learning tends to be acceptable for interpolation types of tasks, to get more accurate prediction results, the space of input parameters can to be acceptably sampled. For training one model, thousands of simulation scenarios (e.g., combinations of input parameters) can be prepared and the simulator 2720 can be run to generate the results, which can be in the form of three curves (e.g., RPM, torque and fatigue life versus differential pressure). The number of simulation scenarios may be obtained iteratively by looking at prediction accuracy. For different simulations or different input parameters, this number might change. However, compared with the lookup table method as mentioned, machine learning demands fewer simulation scenarios (e.g., about 1/10 in this case). The method can then proceed to train the machine learning model. For example, based on the simulation results, machine learning models can be trained to predict the outputs. As an example, neural network regression can be used. A trained model learning model (ML model) can be validated. For example, a trained machine learning model can be validated by comparing results with original simulation results.
As an example, a framework can implement one or more approaches to reduce computational resource demands, which can facilitate planning, monitoring and/or operations. Such approaches can be implemented to improve the performance of drilling simulations via smart depth selection strategy for BHA tendency calculation and via reduced order model using machine learning for motor optimization modeling.
To reduce the overall computation time, an approach can use logic to smartly select analysis depth(s) which can detect if a contributing input changed and potentially gave different result. This approach is demonstrated through successful implementation in BHA tendency calculations where a 100% speed improvement was achieved.
As to a reduced order model, machine learning can be used as method to develop a reduced order model (ROM) for downhole motor optimization modeling, etc. Results demonstrate an ability to substantially reduce simulation time from hours to a few milliseconds, with about 98% accuracy. Besides the accuracy and fast response, machine learning model (ML model) can be relatively easy to deploy and can be re-trained rapidly when an original simulator is updated, etc.
As an example, a method can include receiving simulation results for a drilling motor; training a drilling motor model via machine learning based at least in part on the simulation results; instantiating a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, returning drilling motor information based at least in part on the trained drilling motor model. Such a method can include rendering at least a portion of the information to a graphical user interface. In such an example, the method can include selecting a drilling motor based at least in part on at least a portion of the render information.
As an example, a method can include outputting information that includes drilling motor fatigue information. For example, consider fatigue information that includes fatigue information for an elastomeric material. In such an example, information may include or be based at least in part on compatibility information of an elastomeric material with a drilling fluid (e.g., drilling mud).
As an example, information output by a method can include one or more operational parameters. In such an example, the method can include transmitting at least one of the one or more operational parameters to a piece of equipment that performs a drilling operation.
As an example, a method can include rendering information to a display where the information includes control information for controlling a drilling motor during a drilling operation. In such an example, the drilling operation can be or include a directional drilling operation.
As an example, a method can include selecting a type of drilling motor based at least in part on the information and building a bottom hole assembly that includes the type of drilling motor.
As an example, simulation results can include computational fluid dynamics based results and/or computational finite element analysis based results.
As an example, a method can include rendering a performance monitoring graphic to a display during a drilling operation that utilizes a type of drilling motor selected based at least in part on information received responsive to an API or other type of call to an interface.
As an example, information returned from a motor engine component can include one or more of rate of penetration information for a type of drilling motor, an estimated life time for a type of drilling motor, a risk of failure for a type of drilling motor, and a cost for a type of drilling motor.
As an example, a method can include providing a trained drilling motor model trained via machine learning based at least in part on drilling motor simulation results; instantiating a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, returning drilling motor information based at least in part on the trained drilling motor model. In such an example, the method can include rendering at least a portion of the information to a graphical user interface and, for example, selecting a drilling motor based at least in part on at least a portion of the rendered information.
As an example, a method can include generating drilling motor fatigue information using a motor engine with a trained drilling motor model where, for example, the fatigue information includes fatigue information for an elastomeric material of a stator of a fluid driven power section. In such an example, the trained drilling motor model can be a machine learning model (ML model), which may be a trained neural network model (see, e.g.,
As an example, a method can include generating information that includes one or more operational parameters. For example, consider generating one or more operational parameters using a trained drilling motor model and transmitting at least one of the one or more operational parameters to a piece of equipment that performs a drilling operation. For example, consider an operational parameter value that can be utilized to adjust a pump rate of a fluid pump, a characteristic of a drilling fluid (e.g., viscosity, etc.), a pressure, etc.
As an example, a method can include rendering information to a display where the information includes control information for controlling a drilling motor during a drilling operation. In such an example, the drilling operation can include a directional drilling operation. For example, consider a directional drilling operation that can aim to drill a portion of a borehole according to a trajectory that specifies a DLS.
As an example, a method can include selecting a type of drilling motor based at least in part on information generated by a motor engine that includes or is operatively coupled to a trained drilling motor model and building a bottom hole assembly that includes the type of drilling motor.
As an example, drilling motor simulation results can include computational fluid dynamics based results and/or computational finite element analysis based results.
As an example, a method can include rendering a performance monitoring graphic to a display during a drilling operation that utilizes a type of drilling motor selected based at least in part on drilling motor information as generated via a call to a motor engine (e.g., via an API, etc.) that uses a trained drilling motor model.
As an example, drilling motor information can include rate of penetration information for a type of drilling motor, an estimated life time for a type of drilling motor, a risk of failure for a type of drilling motor, and/or a cost for a type of drilling motor.
As an example, a system can include a processor; memory accessible by the processor; processor-executable instructions stored in the memory and executable to instruct the system to: receive simulation results for a drilling motor; train a drilling motor model via machine learning based at least in part on the simulation results; instantiate a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, return drilling motor information based at least in part on the trained drilling motor model.
As an example, one or more computer-readable storage media can include processor-executable instructions to instruct a computing system to: receive simulation results for a drilling motor; train a drilling motor model via machine learning based at least in part on the simulation results; instantiate a motor engine component with an interface in a computational environment; and, responsive to receipt of a call via the interface, return drilling motor information based at least in part on the trained drilling motor model.
As an example, a method may be implemented in part using computer-readable media (CRM), for example, as a module, a block, etc. that include information such as instructions suitable for execution by one or more processors (or processor cores) to instruct a computing device or system to perform one or more actions. As an example, a single medium may be configured with instructions to allow for, at least in part, performance of various actions of a method. As an example, a computer-readable medium (CRM) may be a computer-readable storage medium (e.g., a non-transitory medium) that is not a carrier wave.
According to an embodiment, one or more computer-readable media may include computer-executable instructions to instruct a computing system to output information for controlling a process. For example, such instructions may provide for output to sensing process, an injection process, drilling process, an extraction process, an extrusion process, a pumping process, a heating process, etc.
In some embodiments, a method or methods may be executed by a computing system.
As an example, a system can include an individual computer system or an arrangement of distributed computer systems. In the example of
As an example, a module may be executed independently, or in coordination with, one or more processors 3004, which is (or are) operatively coupled to one or more storage media 3006 (e.g., via wire, wirelessly, etc.). As an example, one or more of the one or more processors 3004 can be operatively coupled to at least one of one or more network interface 3007. In such an example, the computer system 3001-1 can transmit and/or receive information, for example, via the one or more networks 3009 (e.g., consider one or more of the Internet, a private network, a cellular network, a satellite network, etc.).
As an example, the computer system 3001-1 may receive from and/or transmit information to one or more other devices, which may be or include, for example, one or more of the computer systems 3001-2, etc. A device may be located in a physical location that differs from that of the computer system 3001-1. As an example, a location may be, for example, a processing facility location, a data center location (e.g., server farm, etc.), a rig location, a wellsite location, a downhole location, etc.
As an example, a processor may be or include a microprocessor, microcontroller, processor module or subsystem, programmable integrated circuit, programmable gate array, or another control or computing device.
As an example, the storage media 3006 may be implemented as one or more computer-readable or machine-readable storage media. As an example, storage may be distributed within and/or across multiple internal and/or external enclosures of a computing system and/or additional computing systems.
As an example, a storage medium or storage media may include one or more different forms of memory including semiconductor memory devices such as dynamic or static random access memories (DRAMs or SRAMs), erasable and programmable read-only memories (EPROMs), electrically erasable and programmable read-only memories (EEPROMs) and flash memories, magnetic disks such as fixed, floppy and removable disks, other magnetic media including tape, optical media such as compact disks (CDs) or digital video disks (DVDs), BLUERAY disks, or other types of optical storage, or other types of storage devices.
As an example, a storage medium or media may be located in a machine running machine-readable instructions, or located at a remote site from which machine-readable instructions may be downloaded over a network for execution.
As an example, various components of a system such as, for example, a computer system, may be implemented in hardware, software, or a combination of both hardware and software (e.g., including firmware), including one or more signal processing and/or application specific integrated circuits.
As an example, a system may include a processing apparatus that may be or include a general purpose processors or application specific chips (e.g., or chipsets), such as ASICs, FPGAs, PLDs, or other appropriate devices.
According to an embodiment, components may be distributed, such as in the network system 3110. The network system 3110 includes components 3122-1, 3122-2, 3122-3, . . . 3122-N. For example, the components 3122-1 may include the processor(s) 3102 while the component(s) 3122-3 may include memory accessible by the processor(s) 3102. Further, the component(s) 3122-2 may include an I/O device for display and optionally interaction with a method. The network may be or include the Internet, an intranet, a cellular network, a satellite network, etc.
As an example, a device may be a mobile device that includes one or more network interfaces for communication of information. For example, a mobile device may include a wireless network interface (e.g., operable via IEEE 802.11, ETSI GSM, BLUETOOTH, satellite, etc.). As an example, a mobile device may include components such as a main processor, memory, a display, display graphics circuitry (e.g., optionally including touch and gesture circuitry), a SIM slot, audio/video circuitry, motion processing circuitry (e.g., accelerometer, gyroscope), wireless LAN circuitry, smart card circuitry, transmitter circuitry, GPS circuitry, and a battery. As an example, a mobile device may be configured as a cell phone, a tablet, etc. As an example, a method may be implemented (e.g., wholly or in part) using a mobile device. As an example, a system may include one or more mobile devices.
As an example, a system may be a distributed environment, for example, a so-called “cloud” environment where various devices, components, etc. interact for purposes of data storage, communications, computing, etc. As an example, a device or a system may include one or more components for communication of information via one or more of the Internet (e.g., where communication occurs via one or more Internet protocols), a cellular network, a satellite network, etc. As an example, a method may be implemented in a distributed environment (e.g., wholly or in part as a cloud-based service).
As an example, information may be input from a display (e.g., consider a touchscreen), output to a display or both. As an example, information may be output to a projector, a laser device, a printer, etc. such that the information may be viewed. As an example, information may be output stereographically or holographically. As to a printer, consider a 2D or a 3D printer. As an example, a 3D printer may include one or more substances that can be output to construct a 3D object. For example, data may be provided to a 3D printer to construct a 3D representation of a subterranean formation. As an example, layers may be constructed in 3D (e.g., horizons, etc.), geobodies constructed in 3D, etc. As an example, holes, fractures, etc., may be constructed in 3D (e.g., as positive structures, as negative structures, etc.).
Although only a few examples have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the examples. Accordingly, all such modifications are intended to be included within the scope of this disclosure as defined in the following claims. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. It is the express intention of the applicant not to invoke 35 U.S.C. § 112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words “means for” together with an associated function.
This application claims priority to and the benefit of a US Provisional Application having Ser. No. 62/670,333, filed 11 May 2018, which is incorporated by reference herein, and this application claims priority to and the benefit of a US Provisional Application having Ser. No. 62/790,970, filed 10 Jan. 2019, which is incorporated by reference herein.
Number | Date | Country | |
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62670333 | May 2018 | US | |
62790970 | Jan 2019 | US |