The present invention relates to jaw crushers for crushing aggregate material and having a stationary crushing jaw and a moveable crushing jaw. More specifically, the present invention relates to a tramp iron relief system for such jaw crushers.
A typical jaw crusher includes a stationary jaw and a moveable jaw which are spaced apart to define a crushing chamber there between. Aggregate material is fed into the crushing chamber and is crushed by cooperating surfaces on each of the jaws as the moveable jaw repeatedly reciprocates toward and away from the stationary jaw in a well known fashion.
The size of the aggregate produced by the jaw crusher is largely determined by the closed side setting, which essentially is the distance between the lower-most edge of the jaws. Relatively large pieces of aggregate are fed into the top of the crushing chamber, and the material is gradually crushed by the reciprocating jaws as the material falls lower and lower into the crushing chamber. Once the material has reached the desired size (i.e., smaller than the closed side setting), the material falls out of the crushing chamber and is carried away in a conventional manner.
Occasionally, however, the aggregate material being fed into the crushing chamber will include uncrushable material, commonly referred to as “tramp iron.” As is known, tramp iron hinders or stops the crushing operation, and in some circumstances the tramp iron causes serious damage to one or more components of the jaw crusher.
Tramp iron relief systems have been developed in order to address this problem. From an operational standpoint, existing tramp iron relief systems suffer from one or more drawbacks. Thus, there is a continuing need for improvements in tramp iron relief systems for jaw crushers.
The embodiment(s) described herein are not intended to be exhaustive or to limit the scope of the invention to the precise form or forms disclosed. The following embodiment(s) have been chosen and described in order to best explain the principles of the invention and to enable others skilled in the art to follow its teachings.
Referring now to the drawings,
The stationary jaw 12 includes a lower portion 22, while the moveable jaw 14 includes a lower portion 24. The lower portion 22 and the lower portion 24 cooperate to define a gap 26 adjacent the lower end of the crushing chamber 16. The gap 26 is commonly referred to as the closed side setting.
The moveable jaw 14 is attached to a suitable mounting frame 28 of the type commonly employed in the art. The mounting frame 28 is operatively connected to the frame of the jaw crusher 10 by a dynamically adjustable tramp iron relief system 30 assembled in accordance with the teachings of the present invention. The tramp iron relief system 30 includes a hydraulic cylinder 32 having a first end 34 mounted to the frame 15, such as by a conventional toggle assembly, and a second end 36 mounted to the mounting frame 28, again by a conventional toggle assembly.
In the embodiment shown, the second end 36 is formed by a piston rod 38. The piston rod 38 includes a first end 40 disposed within the hydraulic cylinder 32 (FIGS. 3 through 5), and a second end 42 which is connected to the mounting frame 28 by the conventional toggle assembly referred to above. It will be understood that during the operation of the jaw crusher 10, uncrushable material (not shown) occasionally enters the crushing chamber 16. The tramp iron relief system 30 enables the uncrushable material to pass through the crushing chamber 16 by permitting the moveable jaw 14 to shift from the normal, unshifted position indicated in
Referring now to
A second piston 64 is also disposed within the hydraulic cylinder 32. The piston 64 includes an aperture 66 sized to slidably receive the piston rod 38, such that the position of the piston 64 relative to the piston rod 38 may be adjusted as will be explained in greater detail below. The piston 64 includes a face 64a and a face 64b. Preferably, the aperture 66 is provided with a suitable seal 68a, while the outside of the piston 64 is provided with a suitable seal 68b. The pistons 58 and 64, along with the end caps 50, 52, thus cooperate to define within the hydraulic cylinder 32 a first cavity 70, and second cavity 72, and a third cavity 74. More specifically, the face 60a of the piston 58 cooperates with the end cap 50 to define the cavity 70, the face 64a of the piston 64 cooperates with the face 60b of the piston 58 to define the cavity 72, and the face 64b of the piston 64 cooperates with the end cap 52 to define the cavity 74. It will be noted that the piston 58 is fixed with respect to the first end 40 of the piston rod 38, while the piston 64 is slidable with respect to the piston rod 38.
The hydraulic cylinder 32 also includes a port 76 and a port 78. The port 76 is in flow communication with the first cavity 70, while the port 78 is in flow communication with the third cavity 74. The piston rod 38 includes a bore 80 having a port 82 and a port 84. The port 82 is disposed generally adjacent the second end 42 of the piston rod 38, while the port 84 is disposed inside the hydraulic cylinder 32 (just to the left of the face 58b of the piston 58 when viewing FIGS. 3-5), and in flow communication with the second cavity 72. Preferably, the port 84 is disposed closely adjacent to the face 58b of the piston 58.
The piston rod 38 may also be provided with a second bore or groove 86, which, if provided, may be sized to receive a linear variable differential transducer 88 (LVDT). The LVDT 88 functions as a position sensor, and typically includes a primary coil 88a and a core 88b. In the disclosed example, the primary coil 88a is disposed within the groove 86 in the piston rod 38. The core 88b, which is slidably disposed within the primary coil 88a as is known, extends to the end cap 50. The LVDT 88 is provided with a suitable output 90, which routes a signal 90a to a suitable controller 90b having a suitable interface (not shown). The LVDT 88 thus will provide an indication of the position of the piston rod 38 within the hydraulic cylinder 32, which may then be readily converted into an indication of the size of the gap 26 between the jaws using conventional engineering and mathematical principles.
The tramp iron relief system 30 is provided with a hydraulic control circuit 92. The hydraulic control circuit 92 includes an accumulator 94 in flow communication with the port 76 via hydraulic line 94a. The hydraulic control circuit 92 also includes a reservoir 96 in flow communication with the port 78 via hydraulic line 96a. The hydraulic control circuit 92 also includes a number of valves 98a, 98b, 98c, 98d, and 98e. A suitable pump 100 is also provided. Suitable controls for each of the valves 98a through 98e, and for the pump 100, preferably are also provided, all of which is within the capability of those of ordinary skill in the art. The hydraulic control circuit 92 may also be provided with any number of additional reservoirs, drains, supply tanks, valves, etc., as needed as would be known to one of ordinary skill in the art.
Referring now to
When the hydraulic cylinder 32 has shifted to the position of
As would be known to those of skill in the art, the accumulator 94 receives the hydraulic oil from the hydraulic cylinder 32, and maintains the hydraulic oil under suitable pressure such that the hydraulic cylinder 32 will return to the original and unshifted position of
It will also be understood that as the hydraulic cylinder 32 returns to its unshifted position, the hydraulic oil in the accumulator 94 will return to the first cavity 70 via the hydraulic line 94a aided by the fact that the oil therein is under pressure, while at the same time the hydraulic oil in the third cavity 74 will return to the reservoir 96 via the hydraulic line 96a. The hydraulic oil returning to the reservoir 96 from the third cavity 74 will, in the disclosed example, prevent the piston 64 from slapping into the end cap 52. The valves 98c and 98d can be selectively activated as necessary using a suitable control system (now shown), thus enabling the pressure in the accumulator 94 and the first cavity 70 to be increased or decreased as desired, using the pump 100.
It also will be understood that during the normal operation of the tramp iron relief system 30, the relative positions of the piston 58 and the piston 64 within the hydraulic cylinder 32 will remain generally fixed. In other words, the size of the second cavity 72 will remain essentially unchanged as the hydraulic cylinder 32 responds to a tramp iron event as outlined above.
A hydraulic line 102 is suitably connected to the port 82 in the piston rod 38. The hydraulic line 102 is connected to the hydraulic pump 100 via a hydraulic line 104. By opening the valve 98b, hydraulic oil may be supplied to the second cavity 72 via the bore 80. The hydraulic oil enters the port 82, travels through the bore 80 in the piston rod 38, and exits the port 84, thus providing additional oil into the second cavity 72.
By this operation, the size (i.e., the volume) of the second cavity 72 is adjustable. That is, the additional pressurized oil bears against the face 60b of the piston 58, urging the piston 58 and the attached piston rod 38 toward the end cap 58. The position of the piston 64 relative to the end cap 52 remains essentially the same due to residual pressure on the cavity 74, or due to an optional mechanical stop (not shown). The aperture 66 permits free movement of the piston 64. As the piston 58 and the piston rod 38 are forced toward the end cap 50, the effective length of the hydraulic cylinder is changed, thus altering (e.g., increasing) the size of the gap 26.
In a similar manner, the size of the adjustable second cavity 72 may be decreased by opening the valve 98a, which permits a quantity of hydraulic oil in the second cavity 72 to exit via the port 84, flow through the bore 80, and exit the port 82. The oil may be routed to a suitable drain or reservoir. When this happens, the volume within the second cavity 72 decreases and the piston 58 and the piston rod 38 shift toward the lower left when viewing the Figs. and away from the end cap 50. Thus, the effective length of the hydraulic cylinder 32 is lengthened, thus decreasing the size of the gap 26.
A suitable control system of the type commonly employed in the art may be provided in order to facilitate the selective activation of the valves 98a, 98b, and the pump 100, all of which would be within the ability of one of ordinary skill in the art. Accordingly, when operated in accordance with the disclosed example, the affective length of the hydraulic cylinder 32 may be altered by pumping hydraulic oil into or out of the adjustable second cavity 72 in the manner described above. As the position of the piston rod 38 changes, the position of the lower portion 14 of the movable jaw 24 changes with respect to the lower portion 22 of the stationary jaw 12, thus changing the size of the gap 26. Further, it will be understood that the adjustment of the gap 26 as described above may be carried out during the operation of the jaw crusher 10.
Numerous modifications and alternative embodiments of the invention will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the best mode of carrying out the invention. The details of the structure may be varied substantially without departing from the spirit of the invention, and the exclusive use of all modifications which come within the scope of the appended claims is reserved.
This application claims priority from U.S. Provisional Application Ser. No. 60/347,779, filed Jan. 11, 2002.
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Number | Date | Country | |
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20030132328 A1 | Jul 2003 | US |
Number | Date | Country | |
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60347779 | Jan 2002 | US |