The present invention relates to an automated storage and retrieval system for storage and retrieval of containers, in particular to a system and method for adjusting the resources used for cleaning up after having been digging after a container buried down in the columns.
The framework structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105 storage containers 106, also known as containers, are stacked one on top of one another to form stacks 107. The members 102 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 201,301,401 may be operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 201,301,401 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 201,301,401 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles 201,301,401 through access openings 112 in the rail system 108. The container handling vehicles 201,301,401 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supportive.
Each prior art container handling vehicle 201,301,401 comprises a vehicle body 201a,301a,401a and first and second sets of wheels 201b,301b,201c,301c,401b,401c which enable the lateral movement of the container handling vehicles 201,301,401 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201,301,401 also comprises a lifting device for vertical transportation of storage containers 106, e.g. raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105. The lifting device comprises one or more gripping/engaging devices which are adapted to engage a storage container 106, and which gripping/engaging devices can be lowered from the vehicle 201,301,401 so that the position of the gripping/engaging devices with respect to the vehicle 201,301,401 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y. Parts of the gripping device of the container handling vehicles 301,401 are shown in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer of storage containers, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction, while each storage cell may be identified by a container number in the X-, Y- and Z-direction.
Each prior art container handling vehicle 201,301,401 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged internally within the vehicle body 201a as shown in
The cavity container handling vehicles 201 shown in
Alternatively, the cavity container handling vehicles 401 may have a footprint which is larger than the lateral area defined by a storage column 105 as shown in
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail may comprise two parallel tracks.
WO2018/146304A1, the contents of which are incorporated herein by reference, illustrates a typical configuration of rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1 but are returned into the framework structure 100 again once accessed. A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119,120 and the access station.
If the port columns 119,120 and the access station are located at different levels, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119,120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201,301,401 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After any storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201,301,401 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105 or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106; and the movement of the container handling vehicles 201,301,401 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201,301,401 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 which typically is computerized and which typically comprises a database for keeping track of the storage containers 106.
When a container handling vehicle is digging up a column in order to get access to a container stored towards the bottom of the column, the containers stored above the container in question are placed around the column where the digging is taking placed.
After the dig up, the container handling vehicle places the containers back in place before transporting the container in question to a port.
This cleaning up takes a lot of time away from the main target of the system which is to deliver containers to the ports in order for the items to be picked from them. There is therefore a benefit of adjusting the time spent on clearing up after a digging and rather spend the time transporting the container to the port. However, clearing up is necessary to keep the ordering of the containers in the stack. In addition, delaying clearing up will complicate further digging in the same area.
In the current state of the art system there is no way of solving this problem.
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention.
In one aspect, the invention is related to a method for optimizing the time used for clearing up after digging for containers in a grid of an automated storage and retrieval system, the grid comprising a grid-based rail system being part of a framework structure wherein the rail system comprises a first set of parallel rails arranged to guide movement of container handling vehicles in a first direction (X) across the top of the framework structure, and a second set of parallel rails arranged perpendicular to the first set of rails to guide movement of the container handling vehicle in a second direction (Y) which is perpendicular to the first direction (X), the first and second sets of parallel rails dividing the rail system into a plurality of cells, the framework structure comprising upright members that define storage columns for storing containers within the framework structure, a central computer system with an Assigner program for assigning tasks to container handling vehicles is configured to calculate the method comprising: the central computer system calculates the hole percent of the automated storage and retrieval system, the central computer system provides information regarding the density of container handling vehicles on the grid, the central computer system provides information regarding the working space, using at least one of the parameters hole percent, density of container handling vehicles on the grid and/or the working space for calculating in the assigner part of the central computer system how much resources should be used for cleaning up after digging for containers in the storage and retrieval unit.
Further the invention may include adjusting for time of day when calculating the number of container handling vehicles used for clearing up after digging for containers, also it may include adjusting for height of stack when calculating the number of container handling vehicles used for clearing up after digging for containers.
Also, the invention may include adjusting for number of picking orders when calculating the number of container handling vehicles used for clearing up after digging for containers.
The Assigner may reduce the number of container handling vehicles used for clearing up after digging for containers if working space is large on the storage and retrieval system.
The Assigner may increase the number of container handling vehicles used for clearing up after digging for containers if working space is small on the storage and retrieval system.
The invention may use working space to tune the resources used for cleaning up the grid after digging for a container or the hole percent to tune the resources used for cleaning up the grid after digging for a container or the robot density to tune the resources used for cleaning up the grid after digging for a container.
The second aspect of the invention is related to a system for optimizing the time used for clearing up after digging for containers in a grid of an automated storage and retrieval system, the grid comprising a grid-based rail system being part of a framework structure, the rail system comprising a first set of parallel rails arranged to guide movement of container handling vehicles in a first direction (X) across the top of the framework structure, and a second set of parallel rails arranged perpendicular to the first set of rails to guide movement of the container handling vehicle in a second direction (Y) which is perpendicular to the first direction (X), the first and second sets of parallel rails dividing the rail system into a plurality of grid cells, the framework structure comprising upright members that define storage columns for storing containers within the framework structure wherein, an Assigner for assigning tasks to container handling vehicles is configured to calculate the number of container handling vehicles used for clearing up after digging for containers, calculate the working space for the container handing vehicles using (density of container handling vehicles on the grid)*(number of free spaces/number of grid cells).
A third aspect of the invention regards a computer program product comprising instructions which when run on a computer causes the Assigner to perform the method mentioned in the first aspect of the invention.
The present invention solves the problems mentioned above by allowing the central computer system to allow how much resources should be used for cleaning up after digging for containers in a storage and retrieval system depending on the working space, or even the hole percent or the density of the container handling vehicles on the grid of the storage and retrieval system.
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
The framework structure 100 of the automated storage and retrieval system 1 is constructed in a similar manner to the prior art framework structure 100 described above in connection with
The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102 wherein storage containers 106 are stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
One embodiment of the automated storage and retrieval system according to the invention will now be discussed in more detail with reference to
In a container storage and retrieval system the container handling vehicle sometimes has to dig up container from the bottom of a stack of containers if the container in question is placed at the bottom of a stack. In order to get to the containers at the bottom the container handling vehicle has to lift all the container above the container in question away in order to get to the bottom one. This is called digging.
The containers that has been lifted up is placed on top of columns of containers around the one that is being dug into.
As the system is today the containers are placed back into the column after the container in question has been dug up before the container in question is transported to the port. This takes a lot of time and effort that is used in cleaning up after digs.
However, it might not be the best use of the capacity of the system to use the time to clean up after a dig. It might be a better use of time to deliver the container to the port and have the container handling vehicle go on to the next job instead of cleaning. The cleaning can be done at a later time when the system is less busy or.
The present invention therefore suggests a solution to how to calculate how much time should be used to clean up (dig down) after a dig up.
The time spent on dig down will have to be calculated for each site or grid. In order to calculate this, we use the hole percent and working space per container handling vehicle as an important characteristic of the grid. Both of these could be used to modify the behaviour of the Router to allow different behaviour for different sites/grids.
In the Assigner we need to choose how many container handling vehicles that we would like to use to drive to port and how many container handling vehicles to use to dig-down.
We can also include number of containers per stack in the decision about how much dig-down to do. The number of containers per stack give an indication of how many free spaces we need to dig up a container.
The Assigner needs to decide which jobs that should be done. In many situations we have the choice between driving containers to port or cleaning up the grid. Dig-down jobs are the most important jobs to clean-up the grid. We should always force some degree of dig-down of containers, to ensure that we have enough space left to dig up other containers. Ordinarily, a storage and retrieval system set the task of cleaning up after a dig higher than the job of transporting the container to the port. This is in order to ensure that the grid is as tidy as possible in order to not lock the area for other dig ups, but also it is not possible to put containers returning from ports in these locations, and we cannot use these cells for anything else while there are temporary containers there (temporary containers are containers that need clean up after digging).
Also, not hinder the movability of the container handling vehicles. However, the time used to clean up after a dig is time lost when it comes to the most important part of the job the system does, which is to finish as many picking orders as possible. There might therefor be preferable to not clean up after a dig and allow some untidiness on the grid in order to make sure that the container is transported to the port as quickly as possible. This will allow the storage and retrieval system to function better by increasing the number of containers that reach the ports.
There is however a plurality of parameters to consider in order to decide how many resources that should be used to cleaning up after digging for a container.
There is the hole percent, the density of container handling vehicles operating on the grid and the working space each container handling vehicle has on the grid.
The hole percent is calculated as the amount of free space divided by the number of cells times 100. This describes how many percent of the grid is filled with containers. As an example, if we on average have 15 containers per stack, but only have enough containers to fill 14 containers per stack, we have a hole percent of 100%. If we on average fill 14.5 containers per stack, we have a hole percent of 50%.
So, a higher hole percent makes it easier to make good dig areas.
The density of container handling vehicles is a calculation of the number of cells divided by the number of container handling vehicles. This describes how dense the grid is with container handling vehicles.
This gives an indication for how much traffic there is, and how many route conflicts there will be between the container handling vehicles.
Working space per container handling vehicle is a calculation of the density of container handling vehicles times the hole percent, and it describes how many cells each container handling vehicle has to do work on (dig, put out of port, etc.).
Having a low working space will force us to make less optimal dig area's and the need to clean up the grid is a priority.
Working space is an important parameter since it could be used to tuning many different parameters of the storage and retrieval systems. The different storage and retrieval systems varies in storage capacity and space. There is hence a great difference between a system that has a large working space and a system that has a small working space. It therefore leads to the conclusion that the difference in the ideal running of a system with a large working space and a system with a small working space is quite different. A system with a large working space can allow for a less resources used for cleaning up after digging for containers in the storage and retrieval system. A storage and retrieval system that has a small working space hence has the need for using a lot of resources in cleaning up after digging for containers in the storage and retrieval system. If the system with the small working space did prioritize cleaning up after digging for containers in the storage and retrieval system the working space for the container handling vehicles would become so small that it would slow down the running of the storage and retrieval system. So, the working space could be used to tune different things on a grid e.g. tuning of the cleaning up after digging for containers in the storage and retrieval system.
The working space is relatively constant on a grid but will vary a lot between grid to grid, this is due to the owner of the system usually wants as many containers in a system as possible. This will result in some storage and retrieval systems have a small working space due to many containers in the grid and some storage and retrieval systems have a large working space since the storage and retrieval system is a large one. So, with the same amount of resources used for cleaning up after digging for containers in the storage and retrieval system the working space is relatively constant in a storage and retrieval system, but is would change a lot within that storage and retrieval system. Examples of things that will change the working space is the storage and retrieval system is a robot is taken out to service, a container is added/removed from the system, a robot is sent to charge, etc.
In the preceding description, various aspects of the delivery vehicle and the automated storage and retrieval system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Number | Date | Country | Kind |
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20220787 | Jul 2022 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/068194 | 7/3/2023 | WO |