The present invention involves systems and methods for providing a dynamically remodelable vascular stent to provide a protective framework for treating aneurysms with embolic coils and preventing mitigation of the embolic coils from the aneurysms. In certain embodiments, a dynamically remodelable stent is delivered into the blood vessel patient such as a human or other animal, and positioned adjacent an aneurysm. The dynamically remodelable stent may be implanted percutaneously (e.g., via a femoral artery or vein, or other arteries or veins) as is known to someone skilled in the art. The dynamically remodelable stent is activated to assume an expanded shape and thereby provide a protective framework spanning the neck, or ostium, of the aneurysm during and after delivery of embolic devices, such as embolic coils, to the aneurysm. The embolic coils may then be delivered through the framework of the stent to the aneurysmal cavity in order to thrombose and occlude the aneurysm, thus preventing rupture of the aneurysmal wall.
In certain embodiments, the vascular stent may comprises a shape memory material that is responsive to changes in temperature and/or exposure to a magnetic field. Shape memory is the ability of a material to regain its shape after deformation. Shape memory materials include polymers, metals, metal alloys and ferromagnetic alloys. The vascular stent may be remodeled by applying an energy source to activate the shape memory material and cause it to change to a memorized shape. The energy source may include, for example, radio frequency (RF) energy, x-ray energy, microwave energy, ultrasonic energy such as focused ultrasound, high intensity focused ultrasound (HIFU) energy, light energy, electric field energy, magnetic field energy, combinations of the foregoing, or the like. For example, one embodiment of electromagnetic radiation that is useful is infrared energy having a wavelength in a range between approximately 750 nanometers and approximately 1600 nanometers. This type of infrared radiation may be produced efficiently by a solid state diode laser. In certain embodiments, the vascular stent may be selectively heated using short pulses of energy having an on and off period between each cycle. The energy pulses provide segmental heating which allows segmental adjustment of the vascular stent without adjusting the entire stent.
In certain embodiments, the vascular stent includes an energy absorbing material (also referred to herein as energy absorbing enhancement material) to increase heating efficiency and localize heating in the area of the shape memory material. Thus, damage to the surrounding tissue is reduced or minimized. Energy absorbing materials for light or laser activation energy may include nanoshells, nanospheres and the like, particularly where infrared laser energy is used to energize the material. Such nanoparticles may be made from a dielectric, such as silica, coated with an ultra thin layer of a conductor, such as gold, and be selectively tuned to absorb a particular frequency of electromagnetic radiation. In certain such embodiments, the nanoparticles range in size between about 5 nanometers and about 20 nanometers and can be suspended in a suitable material or solution, such as saline solution. Coatings comprising nanotubes or nanoparticles can also be used to absorb energy from, for example, HIFU, MRI, inductive heating, or the like.
In other embodiments, thin film deposition or other coating techniques such as sputtering, reactive sputtering, metal ion implantation, physical vapor deposition, and chemical deposition can be used to cover portions or all of the vascular stent. Such coatings can be either solid or microporous. When HIFU energy is used, for example, a microporous structure traps and directs the HIFU energy toward the shape memory material. The coating improves thermal conduction and heat removal. In certain embodiments, the coating also enhances radio-opacity of the vascular stent. Coating materials can be selected from various groups of biocompatible organic or non-organic, metallic or non-metallic materials such as Titanium Nitride (TiN), Iridium Oxide (Irox), Carbon, Platinum black, Titanium Carbide (TiC) and other materials used for pacemaker electrodes or implantable pacemaker leads. Other materials discussed herein or known in the art can also be used to absorb energy.
In addition, or in other embodiments, fine conductive wires such as platinum coated copper, titanium, tantalum, stainless steel, gold, or the like, are wrapped around the shape memory material to allow focused and rapid heating of the shape memory material while reducing undesired heating of surrounding tissues.
In certain embodiments, the energy source is applied surgically either during implantation of the stent or at a later time. For example, the shape memory material can be heated during implantation of the stent by touching the stent with a warm object. As another example, the energy source can be surgically applied after the stent has been implanted by percutaneously inserting a catheter into the patient's body and applying the energy through the catheter. For example, RF energy, light energy or thermal energy (e.g., from a heating element using resistance heating) can be transferred to the shape memory material through a catheter positioned on or near the shape memory material. Alternatively, thermal energy can be provided to the shape memory material by injecting a heated fluid through a catheter or circulating the heated fluid in a balloon through the catheter placed in close proximity to the shape memory material. As another example, the shape memory material can be coated with a photodynamic absorbing material which is activated to heat the shape memory material when illuminated by light from a laser diode or directed to the coating through fiber optic elements in a catheter. In certain such embodiments, the photodynamic absorbing material includes one or more drugs that are released when illuminated by the laser light.
As discussed above, shape memory materials include, for example, polymers, metals, and metal alloys including ferromagnetic alloys. Exemplary shape memory polymers that are usable for certain embodiments of the present invention are disclosed by Langer, et al. in U.S. Pat. No. 6,720,402, issued Apr. 13, 2004, U.S. Pat. No. 6,388,043, issued May 14, 2002, and U.S. Pat. No. 6,160,084, issued Dec. 12, 2000, each of which are hereby incorporated by reference herein. Shape memory polymers respond to changes in temperature by changing to one or more permanent or memorized shapes. In certain embodiments, the shape memory polymer is heated to a temperature between approximately 38 degrees Celsius and approximately 60 degrees Celsius. In certain other embodiments, the shape memory polymer is heated to a temperature in a range between approximately 40 degrees Celsius and approximately 55 degrees Celsius. In certain embodiments, the shape memory polymer has a two-way shape memory effect wherein the shape memory polymer is heated to change it to a first memorized shape and cooled to change it to a second memorized shape. The shape memory polymer can be cooled, for example, by inserting or circulating a cooled fluid through a catheter.
Shape memory polymers implanted in a patient's body can be heated non-invasively using, for example, external light energy sources such as infrared, near-infrared, ultraviolet, microwave and/or visible light sources. Preferably, the light energy is selected to increase absorption by the shape memory polymer and reduce absorption by the surrounding tissue. Thus, damage to the tissue surrounding the shape memory polymer is reduced when the shape memory polymer is heated to change its shape. In other embodiments, the shape memory polymer comprises gas bubbles or bubble containing liquids such as fluorocarbons and is heated by inducing a cavitation effect in the gas/liquid when exposed to HIFU energy. In other embodiments, the shape memory polymer may be heated using electromagnetic fields and may be coated with a material that absorbs electromagnetic fields.
Certain metal alloys have shape memory qualities and respond to changes in temperature and/or exposure to magnetic fields. Exemplary shape memory alloys that respond to changes in temperature include titanium-nickel, copper-zinc-aluminum, copper-aluminum-nickel, iron-manganese-silicon, iron-nickel-aluminum, gold-cadmium, combinations of the foregoing, and the like. In certain embodiments, the shape memory alloy comprises a biocompatible material such as a titanium-nickel alloy.
Shape memory alloys exist in two distinct solid phases called martensite and austenite. The martensite phase is relatively soft and easily deformed, whereas the austenite phase is relatively stronger and less easily deformed. For example, shape memory alloys enter the austenite phase at a relatively high temperature and the martensite phase at a relatively low temperature. Shape memory alloys begin transforming to the martensite phase at a start temperature (Ms) and finish transforming to the martensite phase at a finish temperature (Mf). Similarly, such shape memory alloys begin transforming to the austenite phase at a start temperature (As) and finish transforming to the austenite phase at a finish temperature (Af). Both transformations have a hysteresis. Thus, the Ms temperature and the Af temperature are not coincident with each other, and the Mf temperature and the As temperature are not coincident with each other.
In certain embodiments, the shape memory alloy is processed to form a memorized shape in the austenite phase in the form of a coil or coil portion. The shape memory alloy is then cooled below the Mf temperature to enter the martensite phase and deformed into a linear portion. For example, in certain embodiments, the shape memory alloy is formed into a linear wire or ribbon that has a smaller cross-sectional diameter than the memorized tubular or coiled shape to better facilitating delivery of the stent through a narrow tortuous path in the neurovasculature. After the wire is delivered to the aneurysm site, the wire may non-invasively adjusted or remodeled to assume a tubular or coiled stent formation spanning the neck of the aneurysm by heating the shape memory alloy to an activation temperature (e.g., temperatures ranging from the As temperature to the Af temperature).
Thereafter, when the shape memory alloy is exposed to a temperature elevation and transformed to the austenite phase, the alloy changes in shape from the deformed shape to the memorized shape. Activation temperatures at which the shape memory alloy causes the shape of the stent to change shape can be selected and built into the stent such that collateral damage is reduced or eliminated in tissue adjacent the stent during the activation process. Exemplary Af temperatures for suitable shape memory alloys range between approximately 45 degrees Celsius and approximately 70 degrees Celsius. Furthermore, exemplary Ms temperatures range between approximately 10 degrees Celsius and approximately 20 degrees Celsius, and exemplary Mf temperatures range between approximately −1 degrees Celsius and approximately 15 degrees Celsius. The size of the stent can be changed all at once or incrementally in small steps at different times in order to achieve the adjustment necessary to produce the desired clinical result.
Certain shape memory alloys may further include a rhombohedral phase, having a rhombohedral start temperature (Rs) and a rhombohedral finish temperature (Rf), that exists between the austenite and martensite phases. An example of such a shape memory alloy is a NiTi alloy, which is commercially available from Memry Corporation (Bethel, Conn.). In certain embodiments, an exemplary Rs temperature range is between approximately 30 degrees Celsius and approximately 50 degrees Celsius, and an exemplary Rf temperature range is between approximately 20 degrees Celsius and approximately 35 degrees Celsius. One benefit of using a shape memory material having a rhombohedral phase is that in the rhomobohedral phase the shape memory material may experience a partial physical distortion, as compared to the generally rigid structure of the austenite phase and the generally deformable structure of the martensite phase.
Certain shape memory alloys exhibit a ferromagnetic shape memory effect wherein the shape memory alloy transforms from the martensite phase to the austenite phase when exposed to an external magnetic field. The term “ferromagnetic” as used herein is a broad term and is used in its ordinary sense and includes, without limitation, any material that easily magnetizes, such as a material having atoms that orient their electron spins to conform to an external magnetic field. Ferromagnetic materials include permanent magnets, which can be magnetized through a variety of modes, and materials, such as metals, that are attracted to permanent magnets. Ferromagnetic materials also include electromagnetic materials that are capable of being activated by an electromagnetic transmitter, such as one located outside the body. Furthermore, ferromagnetic materials may include one or more polymer-bonded magnets, wherein magnetic particles are bound within a polymer matrix, such as a biocompatible polymer. The magnetic materials can comprise isotropic and/or anisotropic materials, such as for example NdFeB (Neodynium Iron Boron), SmCo (Samarium Cobalt), ferrite and/or AlNiCo (Aluminum Nickel Cobalt) particles.
Thus, a stent comprising a ferromagnetic shape memory alloy can be delivered in a first configuration having a first shape and later changed to a second configuration having a second (e.g., memorized) shape without heating the shape memory material above the As temperature. Advantageously, nearby healthy tissue is not exposed to high temperatures that could damage the tissue. Further, since the ferromagnetic shape memory alloy does not need to be heated, the size of the stent can be adjusted more quickly and more uniformly than by heat activation.
Exemplary ferromagnetic shape memory alloys include Fe—C, Fe—Pd, Fe—Mn—Si, Co—Mn, Fe—Co—Ni—Ti, Ni—Mn—Ga, Ni2MnGa, Co—Ni—Al, and the like. Certain of these shape memory materials may also change shape in response to changes in temperature. Thus, the shape of such materials can be adjusted by exposure to a magnetic field, by changing the temperature of the material, or both.
In certain embodiments, combinations of different shape memory materials are used. For example, stents according to certain embodiments comprise a combination of shape memory alloys having different activation temperatures. In certain such embodiments, the stent may be activated from its linear delivery configuration to one or more intermediate coil configurations of varying cross-sectional diameters to provide greater flexibility in customizing the stent for variable sized blood vessel In addition, or in other embodiments, shape memory polymers are used with shape memory alloys to create a bi-directional (e.g., capable of expanding and contracting) stent. Bi-directional stents can be created with a wide variety of shape memory material combinations having different characteristics.
In the following description, reference is made to the accompanying drawings, which form a part hereof, and which show, by way of illustration, specific embodiments or processes in which the invention may be practiced. Where possible, the same reference numbers are used throughout the drawings to refer to the same or like components. In some instances, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. The present disclosure, however, may be practiced without the specific details or with certain alternative equivalent components and methods to those described herein. In other instances, well-known components and methods have not been described in detail so as not to unnecessarily obscure aspects of the present disclosure.
With reference to
However, in the delivery configuration, as shown in
As shown in
Preferably, the wire 102 comprises a shape memory material that responds to the application of temperature that differs from a nominal ambient temperature, such as the nominal body temperature of 37° Celsius for humans. For example, exemplary Af temperatures for the shape memory material of the wire 102 at which substantially maximum expansion occurs are in a range between approximately 38° Celsius and 75° Celsius, alternatively between approximately 39° Celsius and 75° Celsius.
In certain embodiments, the activation energy may comprise an RF activation energy that can be applied by means of either a detachable electrode attached to the wire or by a separate catheter that can be placed in contact with the wire, as will be discussed on more detail below. Alternatively, the activation energy may comprise light energy, or thermal energy as discussed above.
In certain embodiments, the wire 102 may comprise a single shape memory material that is pre-trained to assume the helical coil configuration as the temperature of the material reaches an austenite transition temperature. Alternatively, the wire may comprise a plurality of alternating sections of shape memory material and a second material, wherein the shape memory sections are configured to cause the wire 102 to assume the helical coil configuration as the temperature of the wire 102 reaches an austenite transition temperature.
In certain embodiments, the wire 102 may initially expand to a coiled configuration having a first cross-sectional diameter as the temperature nears the starting austenite transition temperature, As. Then, as the temperature continues to increase beyond the starting austenite temperature, the coiled configuration may continue to expand in cross-sectional diameter. Here, the cross-sectional diameter of the final implanted configuration may be incrementally expanded to accommodate a range of vessel diameters by gradually or incrementally increasing the temperature of the wire 102 and stopping once the desired cross-section of the coiled stent is achieved.
For example, the wire 102 may be configured to respond by starting to contract and coil upon heating the wire 102 above the As temperature of the shape memory material and continuing to incrementally expand the cross-sectional diameter of the coils as the temperature is firther increased to the Af temperature. For example, in certain embodiments, the shape memory material may have a threshold transition temperature of about 38° C. wherein the shape memory material begins to transition, but may still continue to expand as the temperature increases to 75° C. wherein the final, preformed austenite shape is fully realized.
In certain embodiments, the temperature may be raised in one or more pre-determined increments to incrementally increase the cross-sectional diameter of the coiled stent in pre-determined increments. Alternatively, the temperature may be raised gradually to continuously and gradually increase the cross-sectional diameter of the coiled stent until the desired cross-sectional diameter is reached.
In an alternative embodiment, as shown in
The coils 208 are configured to be delivered through the patient's vasculature to the aneurysm site in the first contracted configuration, shown in
As shown in
In use, as shown in
Once the wire 102 has been properly positioned adjacent the aneurysm 12, an RF energy may be applied to the wire 102 to raise the temperature of the wire 102 to the austenite temperature, thereby causing the wire 102 to assume a second coiled configuration 112 comprising a plurality of helical coils anchored against the side walls of the blood vessel 20. As shown in
As shown in
As shown in
Once the stent 100 has been transformed to its original shape as an elongate wire 102, the delivery wire 106 may be reattached to the release point 104 and used to pull the wire 102 proximally through the delivery catheter 140 and thereby withdraw it from the patient's blood vessel 20. This will eliminate the need of having a long-term stent in place and reduce the possibility of stenosis downstream due to the radial pressure from the stent against the blood vessel walls.
While certain embodiments of the inventions have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.