This invention relates generally to the field of trenching machines and more specifically to earth saws capable of excavating trenches.
The present invention is directed to an apparatus for excavating trenches. The apparatus comprises a frame, a support assembly connected to the frame, a trenching assembly and a power supply supported on the frame. The trenching assembly is connected to the support assembly and comprises a concave cutting disc. The concave cutting disc has an outer rim and at least one cutting member supported by the outer rim. The power supply is adapted to drive operation of the trenching assembly.
The present invention is further directed to a trenching assembly for excavating a trench. The trenching assembly comprises a concave cutting disc, a cutting ring, at least one cutting member and a drive assembly. The cutting ring is connected to an outer rim of the concave cutting disc and circumscribes the outer rim. The cutting member is supported by the cutting ring. The drive assembly is disposed within the concave cutting disc and adapted to drive operation of the trenching assembly.
Further still, the present invention is directed to an apparatus for excavating trenches. The apparatus comprises a frame, a support assembly connected to the frame, and a trenching assembly connected to the support assembly. The trenching assembly comprises a cutting disc having a center point, a cutting ring connected to the cutting disc and circumscribing the cutting disc, and at least one cutting member supported on the cutting ring. The trenching assembly has a cutting depth and a cutting diameter. The trenching assembly is adapted to operate with the center point of the cutting disc below ground so that the ratio of cutting depth to cutting diameter is between 0.5 and 0.8.
The present invention further includes an apparatus for excavating a trench. The apparatus comprises a frame, a cutting disc and a spoils handler. The cutting disc is supported by the frame and has a center point and a cutting width. The cutting disc is rotatable about the center point to excavate the trench with the center point of the cutting disc disposed underground during excavation. The spoils handler is supported by the frame and adapted to laterally displace spoils from the cutting disc. The spoils handler is disposed above the cutting disc and forward of the center point and adapted to move spoils laterally and away from the cutting disc.
The present invention further includes an apparatus for excavating a trench. The apparatus comprises a frame, a support assembly connected to the frame, and a trenching assembly. The trenching assembly comprises a cantilevered drive assembly and a cutting width. The cantilevered drive assembly is contained within the cutting width.
Turning now to the figures and first to
The frame 16 is adapted to support a drive system 28 for propelling the trenching machine 10 in a plurality of directions. The drive system 28 shown in
As previously discussed, the power plant 22 is supported near the front end 18 of the frame 16. The power plant 22 may comprise an internal combustion engine supported within an engine compartment 38. It will be appreciated, of course, that different types of engines or power sources may be used to power the trenching machine 10. The power plant 22 provides power to drive operation of the drive system 28 and the trenching assembly 27. The engine compartment 38 of the power plant 22 is sloped such that an operator positioned at the operator station 24 has a relatively unobstructed line-of-sight to the ground surface in front of the tractor 12.
Continuing with
As previously discussed, the operator station 24 is supported by the frame 16 and may comprise the steering wheel 32, pedals 34, and various different work member 40 and earth saw attachment 14 controls 36. The operator station 24 may further comprise an operator seat 52 that has a vertical pivot axis 56 to allow the operator to turn and view the earth saw attachment 14 when in operation. The operator station 24 may further comprise a roll-over protective structure (“ROPS”) 58 supported by the frame 16. The ROPS 58 preferably has front 60 and rear 62 vertical posts and a canopy 64 supported by the vertical posts. It will be appreciated that alternative ROPS configurations may be used by one skilled in the art without departing from the spirit of the invention.
The earth saw attachment 14 comprises the support assembly 26, the trenching assembly 27 and a saw frame 89. The support assembly 26 attaches the trenching assembly 27 to the frame 16. The support assembly 26 supports the trenching assembly 27 so that it is movable about both a first axis 72 and a second 74 axis, both of which are orthogonal to a central longitudinal axis (not shown) of the frame 16. A first actuator 76 and a second actuator 78 are adapted to move the trenching assembly 27 about the first 72 and second axis 74, respectively.
The support assembly 26 may be cantilevered and comprises a removable attachment means 66, a tool carrier 80, a mounting bracket 82 connectable with the tool carrier and a swing post 84. The removable attachment means 66 forms part of the frame 16 and is adapted to support a wide variety of work attachments. The tool carrier 80 is connected to the removable attachment means 66 and may comprise a top rail 86 and a bottom rail 88 both of which extend across the width of the rear end 20 of the frame 16. The mounting bracket 82 is adapted to hang from and slide along the top 86 and bottom rails 88 of the tool carrier 80 so that the trenching assembly 27 may be traversed along the width of the tractor 12. Hydraulic cylinders (not shown) may be used to push and pull the mounting bracket 82 and the trenching assembly 27 along the tool carrier rails 86, 88. However, the saw can be mounted to the tractor in other configurations including 1) with the traversing frames 80 and 82 but without the swing post 84, 2) without the traversing frame but with the swing post and 3) without the traversing frame and without the swing post.
The swing post 84 and first actuator 76 form a cantilevered support assembly which allows the trenching assembly 27 to be pivoted about the first pivot axis 72. The first pivot axis 72 is orthogonal to the central longitudinal axis of the frame 16. The swing post 84 is pivotally connected to the mounting bracket 82 and defines the first axis 72. The first actuator 76 may comprise a hydraulic cylinder connected to the mounting bracket 82 at one end and the swing post 84 at the other end.
Continuing with
The saw frame 89 is adapted to support trenching assembly 27. Power supply 96 is attached to drive assembly 102 to drive operation of the trenching assembly 27 and may comprise a hydraulic motor.
The trenching assembly 27 may comprise a concave cutting disc 98, cutting members 100 and a drive assembly 102. The concave cutting disc 98, cutting ring 124 and cutting members 100 comprise the cutting depth 94. The cutting depth 94 corresponds to the maximum depth at which the trenching assembly 27 is operable to excavate the desired trench. The cutting depth 94 of the embodiment shown in
A spoils handler 104 is supported by the saw frame 89 so that it is disposed proximate and tangentially in line to the concave cutting disc 98. The spoils handler 104 may comprise an impeller 105 positioned above the concave cutting disc 98 and forward of its center point 106. The blades of the impeller 105 are contoured in a concave manner to correspond to the arcuate path of the cutting members 100. It will be appreciated that the spoils handler 104 may be configured so that it is contained within the lateral width of the saw frame 89. Operation of the impeller 105 may be driven by a hydraulic motor (not shown) capable of selectively rotating the impeller either clockwise or counter-clockwise. Rotation of the impeller causes discharge of the spoils carried upward by the concave cutting disc 98 perpendicular to the concave cutting disc 98 through a discharge opening 112 in the saw frame 89. The largest radial diameter tips of the blades of the impeller 105 protrude through the side plates of saw frame 89 and into the discharge opening 112. It will be appreciated that a second discharge opening (not shown) may be provided on the opposing plate of the saw frame 89. Additionally, a cover (not shown) may be placed over the discharge opening 112 to facilitate discharge of spoils to the desired side of the trenching assembly 27 through the selected discharge opening.
Turning now to
The concave cutting disc 98 may be constructed from a single hardened steel plate that has been pressed to form an outer rim 122. A cutting ring 124 is connected to the concave cutting disc 98 so that it circumscribes the outer rim 122. The cutting ring 124 is also preferably constructed from hardened steel and may be welded to the outer rim 122. Welding of the cutting ring 124 with cutting members 100 to the outer rim 122 allows the drive assembly 102 to be positioned in close proximity to the outer rim of the concave cutting disc 98 to maximize cutting depth 94 for a given disc diameter. The cutting ring 124 supports a plurality of cutting members 100 that are circumferentially spaced about the periphery of the cutting ring 124. The cutting members 100 may comprise sockets 126 that are welded to the cutting ring 124. The sockets 126 may comprise an aperture 127 adapted to receive a correspondingly shanked bit 128.
Sockets 126 with correspondingly insertable bits 128 allow for replacement of worn or broken cutting members. The bit 128 may comprise a shanked body (not shown) that corresponds to the aperture 127 of the socket 126 and a cutting member 100 having a cutting element 130. The body of the bit 128 is generally constructed from a hardened alloy such as steel while the cutting element 130 is made with a carbide insert or cap. The cutting member 100 comprising the socket 126 and bit 128 defines a plane 132 that may be centered or uncentered relative to the direction of rotation of the cutting disc 98 and defines the cutting width 108.
The construction of the earth saw attachment 14 permits the trenching assembly 27 to operate at greater depths than previously attained by earth saws and tractors 12 of same or similar size and weight. Containment of the drive assembly 102 within the cutting width 108 (
The single plate concave cutting disc 98, cutting ring 124 and drive assembly 102 significantly reduce the overall weight of the earth saw attachment 14 related to the cutting depth 94. For example, the earth saw attachment 14 comprised of the support assembly 26, the trenching assembly 27 and saw frame 89 may preferably have a gross attachment weight of between 1400 pounds and 3000 pounds, and more preferably a weight of 2200 pounds. The cutting depth 94 of the trenching assembly 27 in
Turning now to
The second gear 136 is supported on the drive assembly 102 by a rotatable hub 138. The rotatable hub 138 is bearingly mounted to the drive assembly cover 116. The second gear 136 is welded to the rotatable hub 138. However, it will be appreciated that the hub 138 and second gear 136 may be integrally formed or assembled such as with a splined or bolted connection. The concave cutting disc 98 is connected to the hub 138 using bolts 140 so that the concave cutting disc is rotated with the second gear 136 and hub. The concave cutting disc 98 and hub 138 may be supported in a cantilevered manner by the drive assembly cover 116. A cover plate 142 on the concave cutting disc 98 reduces the intrusion of spoils into the drive assembly 102 and substantially protects the bolts 140 from wear. Bolting the concave cutting disc 98 to the hub 138 permits removal of the concave cutting disc without disturbing the integrity of the drive assembly 102. Thus, alternative cutting discs having a different cut width can be installed on to the earth saw attachment 14.
Various modifications can be made in the design and operation of the present invention without departing from the spirit thereof. Thus, while the principal preferred construction and modes of operation of the invention have been explained in what is now considered to represent its best embodiments, which have been illustrated and described, it should be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically illustrated and described.