The present application relates to excavation equipment such as earth-working buckets, also known as excavation buckets and dippers.
Excavation equipment, and in particular earth working buckets such as cable shovel dippers, are used, amongst other applications, for heavy earthwork applications such as mining and excavation. Buckets are hollow tools defining a bowl to carry earth. The buckets typically have a leading edge for the bowl, also known as the lip, that performs a digging action, so as to fill the cavity of the bucket. A closable door is on the trailing end of the bucket, and may be opened to empty the bucket of its content. Due to the weight of the content in the bucket, and the harsh conditions of operation (e.g., moisture, dirt, abrasiveness), parts of the bucket may become worn and may require replacement. For example, the bowl portion of the bucket may need replacement, and this require metal works, e.g. cutting, grinding, welding, etc, causing downtime to production equipment.
Therefore, in accordance with an aspect of the present disclosure, there is provided a bucket comprising: a bowl defining a lip of the bucket, an upper frame configured for interfacing the bucket to equipment, the bowl and the upper frame being against one another at seams so as to define an inner cavity, and supports extending over the seams, with at least one of the supports connected to the upper frame and defining at least one abutment surface facing at least partially upwardly, and with at least another one of the supports connected to the bowl and defining at least another abutment surface facing at least partially downwardly, the abutment surfaces being in contact abutment with one another.
In accordance with another aspect of the present disclosure, there is provided a method for assembling a bucket comprising: positioning an upper frame on top of a bowl along seams; attaching supports to the upper frame and/or to the bowl, the supports overlapping the seam, including abutting at least one abutment surface of the supports connected to the upper frame and facing at least partially upwardly, against at least another abutment surface of the supports connected to the bowl and facing at least partially downwardly.
As a general description, with reference to
Pivot supports 14 may be adjacent to a trailing end of the bucket 10. The pivot supports 14 may be provided on both sides of the bucket 10, and are above a trailing opening of the bucket 10, through which the load of earth in the inner cavity 11 of the bucket 10 may be unloaded. The pivot supports 14 are provided to pivotally support the door 14′, which door opens the trailing opening and closes the trailing opening. The door 14′ may be closed during the excavating or digging, while the door 14′ may be selectively opened to unload the content of the bucket 10.
Still referring to
The bowl 20 may be defined by a single metallic member, or multiple interconnected members. The bowl 20 has a bottom portion 21 that is generally planar, including the presence of a slight curvature as a possibility, and surface features may be present, such as ribs, reinforcements, channels, etc. The bottom portion 21 may be referred to as a plate, panel, etc. For reference purposes, a X-Y referential is shown, with the bottom portion 21 being generally parallel to the axis X. Lateral portions 22 project upwardly, i.e., along axis Y, on both sides of the bottom portion 21. In a variant, the shape may be known as U-shape. In an aspect, the lateral portions 22 are integrally connected to the bottom portion 21, for example as a monoblock construction, or as welded or otherwise secured permanently together. The bowl 20 may define a curved transition from the bottom portion 21 to the lateral portions 22, as shown. However, this is merely an option as the lateral portions 22 may be in a square relation with the bottom portion 21. The lateral portions 22 are delimited by top edges 23, that will come into contact with corresponding edges of the upper frame 30. In the figures, the top edges 23 are rectilinear surfaces, but other shapes are considered.
As shown, the top edge 23 may be part of a lateral wall portion 24 that is generally flat. The lateral wall portion 24 may be part of the lateral portions 22 of the bowl 20. In an aspect, the lateral wall portion 24 is an elongated plate member, that is planar along axes X and Y. The elongated plate member may have a generally uniform thickness, and may be sheet metal, as one possibility. The lateral wall portion 24 has holes therein, for instance a first set of holes 24A and a second set of holes 24B. The holes 24A of the first set may be smaller in diameter than the holes 24B of the second set, though this is optional. In the illustrated embodiment, all holes 24A and 24B extend in a single row, but other patterns are may be present. The holes 24A and 24B are provided to connect the support member 40 to the bowl 20, as described below.
Other components of the bowl 20 or connected to the bowl 20 include corner lips 25 that extend from the lip 12 to the lateral wall portion 24. The corner lips 25 may be present to assist in directing earth into the bucket 10, and may be part of the lip 12, such as by being welded to a remainder of the lip 12. Reinforcement ribs 26 or like reinforcement members may be formed onto the bowl 20 to reinforce the bowl 20. The reinforcement ribs 26 may extend from top edge 23 on one side of the bowl 20 to top edge 23 on the other side of the bowl 20, but other arrangements are possible as well. Wear members 27 may be on any of the surfaces of the bowl 20, and may be removably connected to the bowl 20, to protect the core material of the bowl 20. These components and others may or may not be present.
Still referring to
The upper frame 30 has a top portion 31 that is generally planar, with the connectors 13 and pivot members 14 projecting upwardly from the top portion 31. The top portion 31 may be referred to as a plate, panel, etc. In the X-Y referential, the top portion 31 is generally parallel to the axis X. Lateral portions 32 project downwardly, i.e., along axis Y, on both sides of the top portion 31. In an embodiment, the lateral portions 32 are integrally connected to the top portion 31, for example as a monoblock construction, or as welded or otherwise secured permanently together. The upper frame 30 may define a curved transition from the top portion 31 to the lateral portions 32, as shown, and contributing to the inverted U-shape. However, this is merely an option as the lateral portions 32 may be in a square relation with the top portion 31. The lateral portions 32 are delimited by bottom edges 33, that will come into contact with the corresponding top edges 23 of the bowl 20, in coplanar contact. In the figures, the bottom edges 33 are rectilinear surfaces to match the top edges 23, but other shapes are considered.
As shown, the bottom edge 33 may be part of a lateral wall portion 34 that is generally flat. The lateral wall portion 34 may be part of the lateral portions 32 of the upper frame 30. In an embodiment, the lateral wall portion 34 is an elongated plate member, planar along axes X and Y. The elongated plate member may have a generally uniform thickness, for example in the form of sheet metal, as one possibility. The lateral wall portion 34 has holes therein, for instance holes 34A. The holes 34A may be of the same diameter as the holes 24A of bowl 20, as a possibility. In the illustrated embodiment, all holes 34A extend in a single row, but other patterns are may be present. The holes 34A are provided to connect the support member 40 to the upper frame 30, as described below, with fasteners.
Supports 35 are mounted to the lateral wall portion 34, and may be said to be part of the lateral wall portion 34. In an embodiment, the supports 35 are reinforcement beams on an outer surface of the upper frame 30. A top end of the supports 35 may even curve inwardly as shown to be supported by the top portion 31. The supports 35 may have tabs near a bottom end, the tabs defining shoulders 35A. The shoulder 35A are upwardly facing support surfaces, that will be used in conjunction with the support member 40 as described below, with the support member 40 seated on the shoulders 35A. As part of the supports 35A, such as in the tabs, holes 35B are defined. The holes 35B may have the same diameter as the holes 24B in the lateral wall portion 24 of the bowl 20. The holes 35B are spaced apart in a similar pattern as the holes 24B, such that when the bowl 20 is assembled to the upper frame 30, the holes 35B are aligned with the holes 24B.
Still referring to
The support member 40 may have two rows of holes 40A. The holes 40A may have the same or similar diameter as the holes 24A in the lateral wall portion 24 of the bowl 20, and as the holes 34A in the lateral wall portion 34 of the upper frame 30. The holes 40A are spaced apart in a similar pattern as the holes 24A and as the holes 34A, such that when the bowl 20 is assembled to the upper frame 30 with the support member 40, the holes 40A are aligned with the holes 24A and the holes 34A.
Fasteners 41A, such as bolts and nuts, or any other type of fastener, may pass through the pairs of holes 24A and 40A, and through the pairs of holes 34A and 40A, so as to secure the support member 40 to the bowl 20 and to the upper frame 30, respectively. In the illustrated embodiment, the nuts of the fasteners 41A may be inward of the bucket 10 for one of the two rows of the support member 40, and outside of the bucket 10 for the other of the two rows of the support member 40. Other arrangements are possible. The fasteners 41A ensure that the support member 40 remains connected to the bowl 20 and to the upper frame 30.
Pins 41B may pass through the pairs of holes 24B and 35B, respectively in the lateral wall portion 24 and in the supports 35. The pins 41B may also be referred to as axles, shafts, dowel pins, etc. and have load bearing capacity. The pins 41B may have a cylindrical body, and are made of a high strength metal, in an embodiment. The pins 41B are hence fitted so as to be solidly received in the holes 24B and 35B. The fitting may be a force fit, an interference fit, among other possibilities. Therefore, the pins 41B assist in having the upper frame 30 support the weight of the bowl 20.
Consequently, when the bucket 10 is assembled in the manner shown in
The bowl 20 accommodates earth or like material during use. Therefore, the interconnection between the bowl 20 and the upper frame 30 must take into consideration the weight of the bowl 20 and of the load being carried in the bucket 10. The configuration of the support member 40 contributes to the weight support, with the tabs 40B defining a downwardly facing surface seated on the upwardly facing shoulder 35A of the supports 35. The shoulders 35A are located in the tabs of the supports 35, and the tabs of the supports 35 receive the pins 41B, the pins 41B being in a vertical line with the shoulders 35A and tabs 40B. This assembly of tabs, shoulders and pins is designed to withstand the weight of the bowl 30 and load.
Referring now to
In
As shown in
Other components of the bowl 20 or connected to the bowl 20 include corner lips 25 that extend from the lip 12 to the lateral wall portion 24. The corner lips 25 may be present to assist in directing earth into the bucket 10, and may be an integral part of the lip 12. Reinforcement ribs 26 or like reinforcement members may be formed onto the bowl 20 to reinforce the bowl 20. The reinforcement ribs 26 may extend from top edge 26 on one side of the bowl 20 to top edge 26 on the other side of the bowl 20, but other arrangements are possible as well. Wear members 27 may be on any of the surfaces of the bowl 20, and may be removably connected to the bowl 20, to protect the core material of the bowl 20. These components and others may or may not be present.
Still referring to
The upper frame 30 has the top portion 31 that is generally planar, with the connectors 13 and pivot members 14 projecting upwardly from the top portion 31. The top portion 31 may be referred to as a plate, panel, etc. In the X-Y referential, the top portion 31 is generally parallel to the axis X. Lateral portions 32 project downwardly, i.e., along axis Y, on both sides of the top portion 31. In an embodiment, the lateral portions 32 are integrally connected to the top portion 31, for example as a monoblock construction, or as welded or otherwise secured permanently together. The upper frame 30 may define a curved transition from the top portion 31 to the lateral portions 32, as shown, and contributing to the inverted U-shape. However, this is merely an option as the lateral portions 32 may be in a square relation with the top portion 31. The lateral portions 32 are delimited by bottom edges 33, that will come into contact with the corresponding top edges 23 of the bowl 20, in coplanar contact. In the figures, the bottom edges 33 are rectilinear surfaces to match the top edges 23, but other shapes are considered, such as complementary shapes.
As shown, the bottom edge 33 may be part of a lateral wall portion 34 that is generally flat. The lateral wall portion 34 may be part of the lateral portions 32 of the upper frame 30. In an embodiment, the lateral wall portion 34 is an elongated plate member, planar along axes X and Y. The elongated plate member may have a generally uniform thickness, for example in the form of sheet metal, as one possibility. The lateral wall portion 34 has holes therein, for instance holes 34A. The holes 34A may be of the same diameter as the holes 24A of bowl 20, as a possibility. In the illustrated embodiment, all holes 34A extend in a single row, but other patterns are may be present. The holes 34A are provided to connect the wedge member 51 to the upper frame 30, as described below, with fasteners.
The supports 35 are mounted to the lateral wall portion 34, and may be said to be part of the lateral wall portion 34. In an embodiment, the supports 35 are reinforcement beams on an outer surface of the upper frame 30. The supports 35 may define holes 35B at a bottom end. The holes 35B may have the same diameter as the holes 24B in the lateral wall portion 24 of the bowl 20. The holes 35B are spaced apart in a similar pattern as the holes 24B, such that when the bowl 20 is assembled to the upper frame 30, the holes 35B are aligned with some of the holes 24B. The supports 35 further define lateral edges 35C, the edges 35C defining rectilinear surfaces used for abutment. Other shapes are possible as well.
Still referring to
The wedge members 51 may also have plate bodies, for instance machined from a plate, but may also be manufactured in other ways, such as by being cast. The wedge members 51 in the illustrated embodiment also have a trapezoid shape, as an option among other shapes (e.g., triangle). The wedge members 51 may include holes 51A. The holes 51A are spaced apart in similar patterns as the holes 24A in the lateral wall portion 24 and as the holes 34A in the lateral wall portion 34, such that when the bowl 20 is assembled to the upper frame 30 with the support member 50 and the wedge members 51, the holes 51A are aligned with the holes 24A and 34A. The wedge members 51 may further include abutment edges 51C. On one side, the abutment edges 51C are oblique relative to the X-Y referential, with on the other side the abutment edges 51C may be generally vertical.
When assembled, the wedge members 51 in the embodiment of
Fasteners 41A, such as bolts and nuts, or any other type of fastener, may pass through the pairs of holes 24A and 51A, and through the pairs of holes 34A and 51A, so as to secure the wedge members 51 to the bowl 20 and to the upper frame 30, respectively. The nuts of the fasteners 41A may be inward or outward of the bucket. Other arrangements are possible. The fasteners 41A ensure that the wedge members 51 remain connected to the bowl 20 and to the upper frame 30.
Pins 41B may pass through the pairs of holes 24B and 35B, respectively in the lateral wall portion 24 and in the supports 35, or through the pairs of holes 24B and 50B. The pins 41B may also be referred to as axles, shafts, etc. and have load bearing capacity. The pins 41B are hence fitted so as to be solidly received in the holes 24B, 35B and 50B. The fitting may be a force fit, an interference fit, among other possibilities. Therefore, the pins 41B assist in having the upper frame 30 support the weight of the bowl 20.
Consequently, when the bucket 10 is assembled in the manner shown in
Again, in the embodiment of
The embodiments of
Surfaces said to be facing downwardly, whether completely or partially, refer to the orientation of the bucket 10 in which the bottom of the bowl 20 is parallel to the ground, i.e., axis X being parallel to the ground. The tabs 40B (
In a variant, there is provided a method for assembling a bucket such as the bucket 10, as can be seen from
The present application claims the priority of U.S. Patent Application No. 63/112,296, filed on Nov. 11, 2020, the contents of which are incorporated herein by reference.
Number | Name | Date | Kind |
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1077486 | McKee | Nov 1913 | A |
1107252 | Black | Aug 1914 | A |
1479340 | Trainor | Jan 1924 | A |
1539863 | Edward | Jun 1925 | A |
1745436 | Miley | Feb 1930 | A |
2584416 | Boehringer | Feb 1952 | A |
9279231 | Bienfang | Mar 2016 | B2 |
20120279095 | Feld | Nov 2012 | A1 |
Number | Date | Country |
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2939160 | Jun 2010 | FR |
Number | Date | Country | |
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20220145577 A1 | May 2022 | US |
Number | Date | Country | |
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63112296 | Nov 2020 | US |