Earthing structure and electrical connector using the same

Abstract

An earthing structure is for use in an electrical connector including contacts, a housing, a shell, and an earthing terminal or an earthing lug. The shell has a through-hole communicating with a fitting groove, an installing groove, and a connection portion groove, and the through-hole has an inserting groove into which the earthing terminal is inserted, a screw portion for holding the earthing terminal, a spacing groove for avoiding any interference with the earthing lug integrally mounted on the housing, and an engaging portion to engage a locking portion of the housing. Both the earthing lug and the earthing terminal are constructed to be brought into electrically conductive with the same shell, respectively, so that earthing is effected by either of the earthing lug integrally mounted on the housing and the separately provided earthing terminal. It is thus possible to select one contact or the separate earthing terminal with respect to the same shell for earthing.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a perspective view of the electrical connector according to the invention viewed from its fitting portion;

FIG. 1B is a perspective view of the electrical connector according to the invention viewed from its connection portion;

FIG. 2A is a longitudinal-sectional view of the electrical connector using one of contacts for an earthing;

FIG. 2B is a longitudinal-sectional view of the electrical connector using a separate earthing terminal for an earthing;

FIG. 3 is a longitudinal-sectional view of a shell;

FIG. 4A is a perspective view of a housing having an earthing lug;

FIG. 4B is a longitudinal-sectional view of the housing of FIG. 4A;

FIG. 5A is a perspective view of the housing not having an earthing lug;

FIG. 5B is a longitudinal-sectional view of the housing in FIG. 5A;

FIG. 6 is a perspective view of a contact;

FIG. 7 is a perspective view of an earthing lug;

FIG. 8 is a perspective view of a combination of the contact combined with the earthing lug;

FIG. 9A is a perspective view of a key;

FIG. 9B is a perspective view of another key (mating with the key in

FIG. 9A);

FIG. 10A is a perspective view of another housing having an earthing lug; and

FIG. 10B is a perspective view of the another housing not having the earthing lug.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

The earthing structure according to the invention and the electrical connector using the earthing structure will be explained with reference to FIG. 1A to FIG. 10B. FIG. 1A is a perspective view of the electrical connector viewed from the fitting portion, while FIG. 1B is a perspective view of the electrical connector viewed from the connection portion. FIG. 2A is a longitudinal-sectional view of the electrical connector in the case using one contact for an earthing, and FIG. 2B is a longitudinal-sectional view of the electrical connector in the case using a separate earthing terminal. FIG. 3 is a longitudinal-sectional view of a shell. FIG. 4A is a perspective view of a housing having an earthing lug, while FIG. 4B is a sectional view of the housing. FIG. 5A is a perspective view of a housing not having an earthing lug, while FIG. 5B is a sectional view of the housing. FIG. 6 is a perspective view of a contact, and FIG. 7 is a perspective view of an earthing lug. FIG. 8 is a perspective view of the contact combined with the earthing lug. FIG. 9A is a perspective view of a key, while FIG. 9B is a perspective view of another key (mating with the key in FIG. 9A). FIG. 10A is a perspective view of another housing having an earthing lug, and FIG. 10B is a perspective view of a further housing not having an earthing lug.

The electrical connector 10 according to the invention at least comprises a housing 12, a plurality of contacts 14, a shell 16, and an earthing lug 18 or an earthing terminal 20.

First, the earthing structure according to the invention will be explained. The term “earthing structure” is here understood as signifying a structure causing said shell 16 and the earthing lug 18 (in more detail, one of said contacts 14 through the earthing lug 18) to be in electrically conductive or said shell 16 and the earthing terminal 20 to be in electrically conductive for measure for safety, earthing disposal (shielding disposal) and the like. The important aspect of the earthing structure according to the invention lies in the fact that by providing a shell which can be used for both the earthing lug 18 (in more detail one of said contact 14 through the earthing lug 18) and earthing terminal 20, a consumer or customer can suitably select whether one of a required number of contacts 14 or a separate earthing terminal should be used for earthing. The respective earthing structures will be explained after the electrical connector 10 (including the respective components) using the earthing structure has been explained.

First, the shell 16 will be explained which is one subject matter of the invention. Said shell 16 is made of a metal and formed by means of casting. Preferred metals from which to form said shell 16 include a zinc alloy, aluminum alloy and the like formed by die casting which comply with the requirements as to dimensional stability, workability, strength and the like. The shell is substantially cylindrical in the illustrated embodiment.

Said shell 16 is formed with a through-hole 48 communicating with a fitting groove 42 for a mating connector, an installing groove 44 for said housing, and a connection portion groove 46. The through-hole 48 includes an inserting groove 50 for inserting said earthing terminal 20, a screw portion 52 for holding said earthing terminal 20, a spacing groove 51 for avoiding any interference with said earthing lug 18 integrally mounted on said housing 12, and an engaging portion 53 adapted to engage a locking portion 32 of said housing 12.

Said fitting groove 42 receives the mating object and may be suitably designed in consideration of the shape and size of the mating object and the strength and the like of said shell 16. Said installing groove 44 is for installing said housing 12. The size and shape of said installing groove may be suitably designed in consideration of the shape and size of said housing 12 and the strength and the like of said shell 16. Said connection portion groove 46 serves to avoid any interference with said cable 22. The size and shape of the connection portion groove may be suitably designed in consideration of a diameter of the cable 22 and the strength and the like of said shell 16. Said fitting groove 42, the installing groove 44, and the connection portion groove 46 are arranged in this order from the side of insertion of the mating object and communicating with one another to form the through-hole 48.

At the location corresponding to the locking portion 32 of said housing 12 in said installing groove 42, there is provided the engaging portion 53 adapted to engage said locking portion 32. The shape of said engaging portion need only be able to engage said locking portion 32 and may suitably designed in consideration of easy removal of said housing 12 from said shell 16, the strength of said shell 16, the holding power and the like for said housing 12.

On the opposite side of said locking portion 32 in said installing groove 44, moreover, there are provided the spacing groove 51 for avoiding any interference with said earthing lug 18 when it is used, the inserting groove 50 for inserting said earthing terminal 20 when it is used, and the screw portion 52 into which a set screw 24 is screwed. The size and shape of said spacing groove 51 need only be able to avoid any interference with said earthing lug 18, and may be suitably designed in consideration of the shape and size of said earthing lug 18, connection between said earthing lug 18 and said shell 16, the strength and the like of said shell 16. The size and shape of said inserting groove 50 need only be able to receive said earthing terminal 20 and may be suitably designed in consideration of the size and shape of said earthing terminal 20, connection between said earthing terminal 20 and said shell 16 when said earthing terminal 20 is set in the screw portion 52 of said shell 16 by means of said set screw 24, and the strength and the like of said shell 16.

The housing 12 will then be explained. Said housing 12 is formed from an electrically insulating plastic material by means of the injection molding of the known technique. The materials for the housing 12 may be suitably selected in consideration of dimensional stability, workability, manufacturing cost, and the like and generally include polybutylene terephthalate (PBT), polyamide (66PA or 46PA), liquid crystal polymer (LCP), polycarbonate (PC) and the like and combination thereof.

Said housing is substantially box-shaped and mainly comprises a plurality of inserting holes 30 into which said contacts 14 are inserted, respectively, the locking portion 32 for holding the housing in said shell 16, slits 33 for receiving projections 59 of said earthing lug 18, and fitting portions 28 for receiving contacts of the mating object. Each of said fitting portions 28 communicates with each of said inserting holes 30 so that a contact portion 34 of said contact 14 extends into the fitting portion 28.

A hole or groove is formed in each of said inserting holes 30 for hooking or catching lances of each of said contacts 14. The hole or groove may be suitably designed in consideration of hooking of the contacts 14, and the strength and the like of said housing 12.

Said locking portion 32 serves to mount and hold said housing 12 in said shell 16. Said housing 12 is held by said shell 16 by causing said locking portion 32 to engage the engaging portion 53 of said shell 16. By employing such a simple locking system, insertion and removal of said housing 12 into and from said shell 16 can be easily carried out. The shape and size of said locking portion 32 may be suitably designed in consideration of such functions, and springiness, strength, simplicity, and the like of the locking portion 32.

Said slits 33 need only be able to receive the projections 59 of said earthing lug 18 and may be suitably designed in consideration of the strength of said housing 12, and insertion and the like of said projections 59.

The contacts 14 will then be explained. Said contacts 14 are made of a metal and formed by means of the press-working of the known technique. Preferred metals from which to form said contacts 14 include brass, beryllium copper, phosphor bronze and the like which comply with the requirements as to springiness, electric conductivity, workability, and the like.

The contacts 14 each mainly comprise a contact portion 34 adapted to contact a mating object, a holding portion 36 to be held in said housing 12, and a connection portion 40 to be connected to a cable 22. The shape and size of said contact portion 34 may be suitably designed in consideration of the mating object. The contact portion 34 is cylindrical in the illustrated embodiment because the mating object is socket-shaped. Said connection portion 40 need only be able to be connected to the cable 22 and may be connected to the cable by press-fitting, pressure welding, soldering, or the like, and is connected to the cable by press-fitting in the illustrated embodiment. Said holding portion 36 may be held by said housing 12 by press-fitting, welding, hooking (lancing) or the like and is held by hooking (lancing) in the illustrated embodiment in order to be easily removed when necessary. In more detail, said housing 12 is formed with holes or grooves, while said contacts are each provided with raised portions (lances) when being worked so that the lances are held in the hole or groove. In this way, said contact 14 can be easily removed from the housing 12 by merely pushing the lances by the use of a simple jig.

The earthing lug 18 will then be explained. Said earthing lug 18 is made of a metal and formed by means of the press-working of the known technique. Preferred metals from which to form said earthing lug 18 include brass, beryllium copper, phosphor bronze and the like which comply with the requirements as to springiness, electric conductivity, workability, and the like. By causing said earthing lug 18 to be in contact with said contact 14 and said shell 16, said earthing lug 18 brings said contact into electrically conductive with said shell 16. For this purpose, said earthing lug 18 at least comprises a contact inserting hole 58 into which said contact 14 is inserted, a contact-contacting portion 60 for contacting said contact 14, a shell contacting portion 62 for contacting said shell 16, and fixed portions 64 for fixing the earthing lug 18 to said housing 12.

Said contact inserting hole 58 has a substantially U-shaped cross-section so as to cover said contact 14. The inner three surfaces of the U-shaped cross-section of the contact inserting hole 58 are each provided with a contact-contacting portion 60 adapted to contact said contact 14. Said contact-contacting portion 60 is curved so as to extend inwardly, thereby enabling the contact-contacting portion to contact said contact 14 easily. By providing said contact-contacting portions 60 on the inner three surfaces of said contact inserting hole 58, said contact 14 is securely embraced by the contact-contacting portions 60 so that the earthing lug 18 can be reliably brought into contact with said contact 14. On both outer side surfaces of said contact-contacting hole 58, there are provided the fixing portions 64 for fixing the earthing lug 18 to the inserting hole 30 of said housing 12. The earthing lug 18 is fixed in the inserting hole 30 by press-fitting in the illustrated embodiment.

Moreover, substantially perpendicularly to said contact inserting hole 58, there is provided a projection 59 having a substantially U-shaped cross-section. The top plate (viewed in FIG. 8) or the vertical plate (viewed in FIG. 7) of the U-shaped projection 59 is provided with a shell contacting portion 62 for contacting said shell 16. Said shell contacting portion 62 is formed at its center with a slit, and the portions on both the sides of the slit are alternately bent inwardly and outwardly for contacting said shell 16.

The earthing terminal 20 will then be explained. Said earthing terminal 20 is made of a metal and formed by means of the press-working of the known technique. Preferred metals from which to form the earthing terminal 20 include brass, beryllium copper, phosphor bronze and the like which comply with the requirements as to electric conductivity, workability, and the like.

The earthing terminal 20 mainly includes a hole 54 for receiving the set screw 24 and a pressure bonding portion 56 to be connected to said cable 22. Said hole 54 need only be able to receive the set screw 24, and the size of the hole 54 may be suitably designed in consideration of the strength, workability, connectivity and the like of the earthing terminal. Said pressure bonding portion 56 need only be able to be connected to said cable 22. The connection may be performed by pressure bonding, pressure welding, soldering and the like, and the pressure bonding is employed in the illustrated embodiment.

Finally, the respective earthing structures will be explained. At the beginning, the earthing structure using the earthing lug 18 will be explained. First, said earthing lug 18 is mounted onto said housing 12 by means of press-fitting or the like. Second, said contact 14 connected to said cable 22 is inserted into the inserting hole 30 of said housing 12 so that the contact 14 comes into contact with the contact-contacting portion 60 of said earthing lug 18, thereby resulting in the electrical conductive of said earthing lug 18 and said contact 14.

Third, the housing 12 under the above second condition is inserted into said shell 16 from the side of the connection portion groove 46. Upon the insertion, the locking portion 32 of said housing 12 engages the engaging portion 53 of said shell 16 so that said housing 12 is held in said shell 16. When said housing 12 is held in said shell 16 in this way, the shell contacting portion 62 of said earthing lug 18 comes in contact with said shell 16, thereby resulting in the electrical conductive of said earthing lug 18 and said shell. In other words, one of the plurality of the contacts 14 is brought into electrically conductive with said shell 16 through said earthing lug 18.

In the second place, the earthing structure using said earthing terminal 20 will be explained. First, said contact 14 connected to said cable 22 is inserted into the inserting hole 30 of said housing 12, and said housing 12 under this condition is inserted into said shell 16 from the side of the connection portion groove 46. Upon the insertion, the locking portion 32 of said housing 12 engages the engaging portion 53 of said shell 16 so that said housing 12 is held in said shell 16. Second, said earthing terminal 20 connected to said cable 22 is inserted into the inserting groove 50 of said shell 16 under the above first condition from the side of the connection portion groove 46.

Third, said set screw 24 is inserted into the hole 54 of said earthing terminal 20 in the shell 16 under the second condition and screwed into the screw portion 52 of said shell 16. In this way, said earthing terminal 20 is held in said shell 16 by said set screw 24 so that said earthing terminal 20 is brought into electrically conductive with said shell 16.

Needless to say, the two earthing structures described above can be used in a plug-shaped housing and a receptacle-shaped housing, while they can of course be used with male-shaped contacts and female-shaped contacts. The two earthing structures may be suitably selected as the case may be.

In the lattermost description, a key for preventing erroneous insertion will be explained. At the center of the fitting portion of said housing 12 of the electrical connector 10 described above, a key 66 having a groove 68 or a raised portion 72 is arranged. In the illustrated embodiment, the key 66 having a groove 68 shown in FIG. 9A is arranged in the electrical connector 10 as shown in FIG. 1A. Moreover, a key 70 having a raised portion 72 or a groove 68 inversely with the key 66 as shown in FIG. 9B is arranged in a mating connector (not shown) at a location corresponding to said key 66. In other words, the key 70 having the raised portion 72 is arranged in the mating connector to be fitted with the electrical connector 10 in the illustrated embodiment. When said electrical connector 10 is fitted with the mating connector, the groove 68 of said key 66 engages the raised portion 72 of said key 70 to prevent an erroneous insertion.

Moreover, said keys 66 and 70 are held by the respective housings by means which enable the groove 68 or raised portion 72 to be rotated. In this manner, the position of the groove 68 or raised portion 72 relative to the housing is suitably selected so as to limit the position permitting the fitting of the electrical connector 10 and the mating connector.

Other than the housing shown in FIGS. 4A to 5B, a housing as shown in FIGS. 10A and 10B of course can also be applicable to the earthing structures, electrical connectors, and erroneous insertion-preventing key described above. In fact, the housing 12 shown in FIGS. 4A and 4B and 5A and 5B is a plug housing, while the housing 74 shown in FIGS. 10A and 10B is a receptacle housing.

Examples of application are electrical connectors for use in machine tools, robots ad the like, and more particularly to earthing structures enabling either of an earthing terminal and an earthing lug to be used even with the same shell structure for earthing.

While the invention has been particularly shown and described with reference to the preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in form and details can be made therein without departing from the spirit and scope of the invention.

Claims

1. An earthing structure for an electrical connector including a plurality of contacts, a housing for arranging and holding said contacts, a shell for holding said housing, and an earthing terminal of a required number or an earthing lug of a required number, said earthing structure for causing said earthing terminal or said earthing lug to be in electrically conductive with said shell, wherein said shell comprises a through-hole communicating with a fitting groove for a mating connector, an installing groove for said housing, and a connection portion groove, and said through-hole comprises an inserting groove into which said earthing terminal is inserted, a screw portion for holding said earthing terminal, a spacing groove for avoiding any interference with said earthing lug integrally mounted on said housing, and an engaging portion to engage a locking portion of said housing, andwherein both said earthing lug and said earthing terminal are constructed to be brought into electrically conductive with the same shell, respectively, so that earthing is effected by either of said earthing lug integrally mounted on said housing and said separately provided earthing terminal.

2. The earthing structure as set forth in claim 1, wherein said earthing lug and said shell are so constructed that when said housing having said earthing lug integrally mounted thereon is inserted into said shell from the side of said connection portion groove to cause said locking portion of said housing to engage said engaging portion of said shell, said earthing lug and said shell come into electrically conductive with each other.

3. The earthing structure as set forth in claim 1, wherein said earthing terminal and said shell are so constructed that after said housing is inserted into said shell from the side of said connection portion groove to cause the locking portion of said housing to engage the engaging portion of said shell, said earthing terminal is inserted into said inserted into said inserting groove of said shell and a set screw is screwed into said screw portion so that said earthing terminal and said shell come into electrically conductive with each other.

4. An electrical connector including a plurality of contacts, a housing for arranging and holding said contacts, a shell for holding said housing, and an earthing terminal of a required number or an earthing lug of a required number, and said shell and said earthing terminal or said earthing lug being adapted to be in electrically conductive with each other. wherein said shell comprises a through-hole communicating with a fitting groove for a mating connector, an installing groove for said housing, and a connection portion groove, and said through-hole comprises an inserting groove into which said earthing terminal is inserted, a screw portion for holding said earthing terminal, a spacing groove for avoiding any interference with said earthing lug integrally mounted on said housing, and an engaging portion to engage a locking portion of said housing, andwherein both said earthing lug and said earthing terminal are constructed to be brought into electrically conductive with the same shell, respectively, so that earthing is effected by either of said earthing lug integrally mounted on said housing and said separately provided earthing terminal.

5. The electrical connector a set forth in claim 4 wherein said earthing lug and said shell are so constructed that when said housing having said earthing lug integrally mounted thereon is inserted into said shell from the side of said connection portion groove to cause said locking portion of said housing to engage said engaging portion of said shell, said earthing lug and said shell come into electrically conductive with each other.

6. The electrical connector as set forth in claim 4 wherein said earthing terminal and said shell are so constructed that after said housing is inserted into said shell from the side of said connection portion groove to cause the locking portion of said housing to engage in the engaging portion of said shell, said earthing terminal is inserted into said inserting groove of said shell and a set screw is screwed into said screw portion so that said earthing terminal and said shell come into electrically conductive with each other.

7. The electrical connector as set forth in claim 4, wherein a key having a groove or a raised portion is arranged at the center of a fitting portion of said housing, and a key having a raised portion or a groove inversely with the first mentioned key is arranged on a mating connector at a location corresponding to said first mentioned key so that they key of said housing and the key of said mating connector are brought into engagement with each other, thereby preventing an erroneous insertion of the electrical connector into the mating connector.

8. The electrical connector as set forth in claim 7, wherein said key is held in said housing with the aid of means enabling said groove or said raised portion to be rotated.