This invention relates to an easily openable container lid for a container having a cylindrical mouth-neck section having an annular locking ridge formed in an upper end part of the outer peripheral surface thereof, or a container accommodating, in particular, but not limited to, a gas-containing liquid; and more particularly, an easily openable container lid composed of a shell including a circular top panel wall, a skirt wall extending from the peripheral edge of the top panel wall arcuately in a radially outward and downward direction and then extending downwardly vertically, in a vertical sectional view, and a gripping piece extending out from the lower end of the skirt wall, and a synthetic resin liner formed by embossing a synthetic resin material on the inner surface of the top panel wall of the shell.
Patent Documents 1 and 2 to be indicated below each disclose an easily openable container lid for a container accommodating a gas-containing liquid, in particular, accordingly a container whose interior is brought to a positive pressure after its mouth-neck section is mounted with a container lid for sealing, the easily openable container lid being composed of a shell which includes a circular top panel wall, a skirt wall extending from the peripheral edge of the top panel wall arcuately in a radially outward and downward direction and then extending downwardly vertically, in a vertical sectional view, and a gripping piece extending out from the lower end of the skirt wall, and a disk-shaped synthetic resin liner disposed on the inner surface of the top panel wall of the shell. The top panel wall, the skirt wall, and at least the base of the gripping piece, of the shell are formed from a metallic sheet such as an aluminum-based alloy sheet. The shell is further formed with a pair of scores having first portions extending upwardly on the skirt wall from both sides of the gripping piece, and second portions continuous with the first portions and extending at the peripheral edge of the top panel wall. The liner is formed by embossing a synthetic resin material on the inner surface of the top panel wall of the shell. The second portions of the pair of scores are located radially inwardly of the outer peripheral edge of the liner. In order to avoid the inhibition of breakage because of the presence of the liner in breaking the second portions of the pair of scores, the liner is brought into a state of non-adhesion or weak adhesion to the inner surface of the top panel wall of the shell at least in a region where the second portions of the sores extend.
Patent Document 3 indicated below discloses an easily openable container lid for a container accommodating a liquid in a heated state, accordingly, a container whose interior is brought to a negative pressure after its mouth-neck section is mounted with and closely contacted with a container lid, the easily openable container lid which has an annular groove formed in a thick-walled peripheral end section of a liner, and in which opposite-side parts demarcated with such a groove are rendered deformable without interfering with each other, so that even when an impact is applied to the container lid mounted on the mouth-neck section of the container, damage to the sealing of the mouth-neck section is avoided if possible.
In the easily openable container lid of the type disclosed in Patent Documents 1 and 2, it is necessary that in a specific region, the liner be locally brought to the state of non-adhesion or weak adhesion to the inner surface of the top panel wall. For this purpose, it is necessary, for example, to dispose a film, which has non-adhesive or weakly adhesive properties for the liner, locally on the inner surface of the top panel wall in the specific region. These necessities render a manufacturing process for the easily openable container lid somewhat complicated, thus increasing the cost of manufacturing. Since the liner is in the state of non-adhesion or weak adhesion to the inner surface of the top panel wall in the specific region, moreover, the peripheral edge section of the line is not smoothly separated from an embossing tool having embossed the liner, when the embossing tool is to be separated from the liner. As a result, the liner tends to be deformed or damaged. To avoid this tendency, there is need to make the central section and peripheral edge section of the liner relatively thick-walled, thereby increasing the rigidity of the liner. Thus, the amount of the synthetic resin material necessary for formation of the liner is increased and, in this connection as well, the manufacturing cost is increased.
In the easily openable container lid disclosed in Patent Document 3, on the other hand, the groove should be formed, and both sides of the groove should be made deformable without interfering with each other. For this purpose, it is generally necessary to thicken the peripheral edge section of the liner considerably, thus increasing the amount of the synthetic resin material needed for formation of the liner, thereby leading to an increase in the manufacturing cost. The properties of the liner of the easily openable container lid disclosed in Patent Document 3, namely, the properties that both sides of the groove are deformable without interfering with each other, are effective only when the container lid is applied to a container whose interior is brought to a negative pressure after its mouth-neck section is mounted with and closely contacted with a container lid. The easily openable container lid disclosed in Patent Document 3 is thus unsuitable for a container whose interior is brought to a positive pressure after its mouth-neck section is mounted with and sealed with a container lid.
The present invention has been accomplished in the light of the above facts. Its main technical challenge is to provide a novel and improved easily openable container lid in which a liner when embossed is neither deformed nor damaged, damage to the seal of a mouth-neck section is avoided, if possible, even when an impact is applied to the container lid and, nonetheless, the manufacturing cost can be sufficiently reduced.
Upon in-depth studies and experiments, the present inventors have found that the above main technical challenge can be solved by (1) adhering a liner over its entire surface to the inner surface of a top panel wall, (2) forming grooves on the inner surface side of a shell to form at least second portions of a pair of scores, and extending the second portions radially outwardly of the liner along the peripheral edge of the liner, and (3) forming the liner so as to have a thin-walled central section and a thick-walled peripheral edge section, and to have a downwardly protruding outer sealing ridge formed in a radially outward region of the thick-walled peripheral edge section, in such a manner that the thickness of the thin-walled central section and the thickness of the thick-walled peripheral edge section are set within required ranges.
That is, according to the present invention, there is provided, as an easily openable container lid for solving the above main technical challenge, an easily openable container lid for a container having a cylindrical mouth-neck section having an annular locking ridge formed in an upper end part of an outer peripheral surface thereof,
the easily openable container lid being composed of
a shell including a circular top panel wall, a skirt wall extending from the peripheral edge of the top panel wall arcuately in a radially outward and downward direction and then extending downwardly vertically, in a vertical sectional view, and a gripping piece extending out from the lower end of the skirt wall, wherein the top panel wall, the skirt wall, and at least the base of the gripping piece are integrally formed from a metallic sheet, and the shell is formed with a pair of scores having first portions extending upwardly on the skirt wall from both sides of the gripping piece, and second portions continuous with the first portions and extending arcuately at the upper end of the skirt wall or the peripheral edge of the top panel wall, and
a disk-shaped synthetic resin liner formed by embossing a synthetic resin material on the inner surface of the top panel wall of the shell,
wherein the liner is adhered over the entire surface thereof to the inner surface of the top panel wall,
at least the second portions of the pair of scores are formed by forming grooves on the inner surface side of the shell, and are extended along the peripheral edge of the liner radially outwardly of the liner, and
the liner has a thin-walled central section and a thick-walled peripheral edge section, and has a downwardly protruding outer ridge formed in a radially outward region of the thick-walled peripheral edge section, the thin-walled central section of the liner has a thickness of 0.15 to 0.30 mm, and the thick-walled peripheral edge section has a thickness of 0.45 to 0.75 mm.
The matter specifying the present invention, “the thin-walled central section of the liner has a thickness of 0.15 to 0.30 mm,” specifies that substantially the entire region of the thin-walled central section of the liner has a thickness of 0.15 to 0.30 mm, and implies that in the thin-walled central section of the liner, there may be a site, where the thickness locally exceeds a thickness of 0.15 to 0.30 mm, in order to indicate a predetermined mark, for example.
Preferably, the outer ridge protrudes 1.00 to 1.40 mm from the lower surface of the thick-walled peripheral edge section. Preferably, a downwardly protruding inner ridge is formed in a radially inward region of the thick-walled peripheral edge section of the liner, and the inner ridge protrudes 0.50 to 0.70 mm from the lower surface of the thick-walled peripheral edge section. In preferred embodiments, a gas-containing liquid is accommodated within the container, the interior of the container is brought to a positive pressure after the easily openable container lid is mounted on the mouth-neck section of the container to seal the mouth-neck section, and the top panel wall of the shell is flat. Advantageously, the top panel wall, the skirt wall, and at least the base of the gripping piece, of the shell are formed from an aluminum-based alloy sheet having a thickness of 0.17 to 0.19 mm; the residual thickness of a breakage starting end section of the first portions of the pair of scores is 150 to 170 μm, the residual thickness of the remainder of the first portions is 135 to 155 μm, and the residual thickness of the second portions is 105 to 125 μm.
In the easily openable container lid of the present invention, the liner is adhered over the entire surface thereof to the inner surface of the top panel wall of the shell. Thus, it is unnecessary to dispose a film, which has the property of not adhering or weakly adhering to the liner in a specific region, locally on the inner surface of the top panel wall. Consequently, an increase in the manufacturing cost can be curbed. Since the liner is adhered over the entire surface thereof to the inner surface of the top panel wall of the shell, moreover, the embossing tool can be smoothly separated from the peripheral edge section of the liner, without the need to make the central section and peripheral edge section of the liner relatively thick-walled, thereby increasing the rigidity of the liner. Based on these facts as well, an increase in the manufacturing cost can be avoided. In addition, the wall thicknesses of the central section and peripheral edge section of the liner are set in appropriate ranges. Thus, the flow of the synthetic resin material is not impeded during the embossing of the liner (if the thickness of the thin-walled central section of the liner is rendered excessively small, the synthetic resin material does not satisfactorily flow to the peripheral edge section during embossing of the liner, thus posing difficulty with the embossing of the liner). When the easily openable container lid with such features is applied to a container whose interior is brought to a positive pressure after the mouth-neck section of the container is mounted with the container lid to seal the mouth-neck section, an injury to the seal of the mouth-neck section is avoided, where possible, even upon application of an impact to the container lid.
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The present invention will now be described in further detail by reference to the accompanying drawings showing a preferred embodiment of an easily openable container lid configured in accordance with the present invention.
With reference to
The shell 2 has a circular top panel wall 8, a skirt wall 10 extending downwardly from the peripheral edge of the top panel wall 8, and a gripping piece 12 extending out from the lower end of the skirt wall 10. It is advantageous that the top panel wall 8 be flat all over. The skirt wall 10 extends from the peripheral edge of the top panel wall 8 arcuately in a radially outward and downward direction and then substantially vertically in a downward direction, in
On both sides of the base 14 of the gripping piece 12, notches 16a and 16b are formed at the lower end of the skirt wall 10. The gripping piece 12 is composed of the base 14 and a ring-shaped section 18 coupled to the base 14. The ring-shaped section 18 of the gripping piece 12 can be molded and, simultaneously, coupled to the base 14 by injection molding or compression molding of a suitable synthetic resin material, such as polypropylene or polyethylene, with the use of the base 14 of the gripping piece 12 as a so-called core. If desired, the whole of the gripping piece 12 can be formed integrally from a metal sheet together with the top panel wall 8 and the skirt wall 10.
By further reference to
With further reference to
It is important for the thick-walled peripheral edge section 24, which advantageously has an outer diameter D4 smaller than the outer diameter D2 of the annular locking ridge in the mouth-neck section of the container by a value of the order of 0.25 to 0.45 mm, to have a thickness T2 of 0.45 to 0.75 mm. If the thickness of the thick-walled peripheral edge section 24 is excessively small, the impact resistance of the container lid 2 (damage to the sealing properties when impact is applied) will be insufficient, as will be understood from the Examples and Comparative Examples to be described later. If the thickness of the thick-walled peripheral edge section 24 is excessively large, on the other hand, the required amount of synthetic resin for formation of the liner 6 will be too large, thus increasing the manufacturing cost. It is important that a downwardly suspending outer ridge 26 be formed in a radially outward region of the thick-walled peripheral edge section 24 of the liner 6. The outer ridge 26 has a cylindrical outer peripheral surface extending substantially vertically, and a truncated conical inner peripheral surface extending downwardly in a radially outwardly inclined manner. Advantageously, the outer ridge 26 protrudes downwardly by a length L1 of 1.00 to 1.40 mm from the lower surface of the thick-walled peripheral edge section 24. If the protruding length of the outer ridge 26 is excessively large, the behavior of the outer ridge 26 becomes unstable when the container lid 2 is fitted on the mouth-neck section of the container to seal the mouth-neck section. As a result, the outer ridge 26 tends to bend radially inwardly, rather than radially outwardly. If the protruding length of the outer ridge 26 is excessively small, the impact resistance of the sealing is insufficient. Furthermore, a force needed when detaching the container lid 2 from the mouth-neck section of the container to unseal the mouth-neck section becomes so low that excessive vibrations are caused to the container, whereby the contents of the container tend to spill. In the illustrated embodiment, a downwardly suspending inner ridge 28 is further formed in a radially inward region of the thick-walled peripheral edge section 24. The inner ridge 28 has a cylindrical inner peripheral surface extending substantially vertically, and an inverted truncated conical outer peripheral surface extending downwardly in a radially inwardly inclined manner. Advantageously, the inner ridge 28 protrudes downwardly by a length L2 of 0.50 to 0.70 mm from the lower surface of the thick-walled peripheral edge section 24.
As will be clearly understood by reference to
In mounting the container lid 2 on the mouth-neck section 30 of the container charged with a gas-containing liquid, such as beer or a carbonated beverage, to seal the mouth-neck section 30, the container lid 2 is fitted on the mouth-neck section 30 and pressed downward. Such a pressing state is maintained to deform the skirt wall 10 of the shell 4 of the container lid 2 radially inwardly. By so doing, a lower part of the skirt wall 10 is locked to the annular locking ridge 32 of the mouth-neck section 30. As will be clearly understood by comparison between and reference to
In detaching the container lid 2 from the mouth-neck section 30 to unseal the mouth-neck section 30 in order to consume the contents of the container, a finger is hooked on the ring-shaped section 18 in the gripping piece 12 of the shell 4, and the gripping piece 12 is forced radially outwardly and then upwardly or diametrically oppositely, thereby breaking the pair of scores 20a and 20b formed in the shell 2. In this manner, the locking of the lower part of the skirt wall 10 of the shell 2 to the annular locking ridge 32 of the mouth-neck section 30 is released to remove the container lid 2 from the mouth-neck section 30. During this action, the outer peripheral edge section of the liner 4 extending radially outwardly beyond the second portion 20a-2 and 20b-2 of the pair of scores 20a and 20b is displaced radially inwardly and upwardly with respect to the pair of scores 20a and 20b in the shell 2. In association with this motion, the part outside the second portions 20a-2 and 20b-2 of the pair of scores 20a and 20b in the shell 2 is urged radially outwardly to help release the locking of the lower part of the skirt wall 10 of the shell 4 to the annular locking ridge 32 of the mouth-neck section 30.
Ten shells of a shape as shown in
Ten glass containers (nominal volume 520 ml) each having the mouth-neck section illustrated in
An impact resistance test was performed in the same manner as in Example 1, except that the thickness of the thick-walled peripheral edge section of the liner was 0.45 mm. The results are as shown in Table 1.
An impact resistance test was performed in the same manner as in Example 1, except that the thickness of the thin-walled central section of the liner was 0.15 mm. The results are as shown in Table 1.
An impact resistance test was performed in the same manner as in Example 1, except that the thickness of the thick-walled peripheral edge section of the liner was 0.40 mm. The results are as shown in Table 1.
Ten container lids were produced in the same manner as in Example 1, except that the thickness of the thin-walled central section of the liner was 0.10 mm. The state of the formed liner was tested, showing that failures in liner formation due to unsatisfactory fluidity of the synthetic resin material were observed in all the container lids.
2: Container lid
4: Shell
6: Liner
8: Top panel wall
10: Skirt wall
12: Gripping piece
14: Base of gripping piece
20
a: Score
20
b: Score
20
a-1: First portion of score
20
b-1: First portion of score
20
a-2: Second portion of score
20
b-2: Second portion of score
22: Thin-walled centration section of liner
24: Thick-walled peripheral edge section of liner
26: Outer ridge
28: Inner ridge
30: Mouth-neck section of container
32: Annular locking ridge
Number | Date | Country | Kind |
---|---|---|---|
2013-172342 | Aug 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2014/070984 | 8/8/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/025737 | 2/26/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3974931 | Moller | Aug 1976 | A |
4003488 | Moller | Jan 1977 | A |
4605137 | Taragna et al. | Aug 1986 | A |
4768667 | Magnusson | Sep 1988 | A |
5145084 | Murayama | Sep 1992 | A |
5224616 | Crisci | Jul 1993 | A |
Number | Date | Country |
---|---|---|
61-80256 | May 1986 | JP |
61-80259 | May 1986 | JP |
62-38856 | Mar 1987 | JP |
10-024955 | Jan 1998 | JP |
2003-34345 | Feb 2003 | JP |
2008-174266 | Jul 2008 | JP |
2011-173594 | Sep 2011 | JP |
Entry |
---|
European Search Report issued in Patent Application No. 14837271.7, dated Mar. 20, 2017. |
International Search Report issued in PCT/JP2014/070984, dated Nov. 18, 2014. |
Chinese Office Action issued in Counterpart Patent Appl. No. 201480046525.7, dated Oct. 19, 2016, along with an english translation thereof. |
Number | Date | Country | |
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20160207671 A1 | Jul 2016 | US |