The present disclosure relates to reverse osmosis water filtering systems and, more particularly, to an improved filter manifold or head.
As is known, a reverse osmosis (RO) water filtering process uses a semi-permeable membrane that has the ability to remove and reject a wide spectrum of impurities and contaminants from water using only water pressure. These contaminants are automatically rinsed down the drain as concentrate. The purified water or permeate is then stored in a tank for dispensing through a faucet.
In many applications, the RO water filtering system includes additional filters connected in series. For residential applications, the RO water filtering system may be installed under a kitchen sink. In commercial applications, the RO water filtering system may be installed in a fountain machine with even more difficult space constraints than in the home.
A typical RO filtering system includes a filter assembly, a reverse osmosis membrane, a storage tank, and an auxiliary faucet attached to the sink. The filter assembly includes a sediment filter and a carbon filter. Intake water enters the system from a cold-water source and is routed through the filter system. The sediment filter removes sediment such as sand and dirt and the like from the intake water, while the carbon filter removes chlorine and other contaminants that cause bad color, odor and taste. The filtered water is then routed to the RO membrane. All of these components need to be efficiently packaged.
The present disclosure provides a new and improved RO water filtering system. Among other aspects and advantages, the RO water filtering system of the present disclosure includes a filter head with an improved ability to replace the filters.
The present disclosure also provides a filter head including a lid extending along a central axis. The lid includes a filter bowl receptacle positioned coaxially about the central axis, a central receptacle positioned coaxially within the filter bowl receptacle, and an intermediate receptacle positioned coaxially between the central receptacle and the filter bowl receptacle. A conduit portion connects to the lid and extends between a first end and a second end along a central axis that is normal to the central axis of the lid. The conduit portion includes a first pathway extending between the first end and the filter bowl receptacle, a second pathway extending between the first end and the central receptacle, a third pathway extending between the second end and the central receptacle, and a fourth pathway extending between the second end and the intermediate receptacle. The first and second ends of the conduit portion are adapted to receive couplings such that the filter head can be pivoted about the axis of the conduit portion.
According to one exemplary embodiment, the second and the fourth pathways are aligned with the axis of the conduit portion, the first pathway is positioned coaxially about the second pathway, and the third pathway is positioned coaxially about the fourth pathway. Also, the first and second ends include an inner socket aligned with the axis of the conduit portion and connected to the second and fourth pathways respectively, and an outer socket positioned coaxially about the inner socket and connected to the first and third pathways respectively.
Another embodiment of the subject technology is directed to an elongated mounting assembly for a liquid filter system including a first end connector defining a first pathway in fluid communication with a storage tank outlet for connection to a storage tank and a second pathway in fluid communication with an inlet for connection to a water source. A second end connector defines a first pathway in fluid communication with a drain outlet for waste and a second end connector defining a second pathway in fluid communication with an outlet for connection to a faucet assembly. A connector portion extends between the end connectors and a RO filter assembly creates permeate and concentrate water. The RO filter assembly depends from the connector portion. The RO filter assembly has a bowl that defines an interior having an inlet area, an intermediate area, and an outlet area and a RO filter within the interior between the inlet area and the outlet area. The connector portion has a first side defining a first pathway in fluid communication with the first pathway of the first end connector and the outlet area of the interior so that permeate may flow there through. A second pathway of the connector portion is in fluid communication with the second pathway of the first end connector and the inlet area of the interior. A second side of the connector portion defines a first flowpath in fluid communication with the first pathway of the second end connector and the intermediate area for receiving concentrate and a second pathway in fluid communication with the second pathway of the second end connector and the outlet area of the RO filter so that permeate may flow there through. Each end connector has body defining a female socket having a first tubular portion that forms the first pathway and a second tubular portion that forms the second pathway. Each side of the connector portion has a body defining a male socket having a first tubular portion that forms the first pathway and a second tubular portion that forms the second pathway.
In the elongated mounting assembly, the first end connector's female socket couples with the first side's male socket and the second end connector's female socket couples with the second side's male socket in fluid tight manners while allowing rotation of the RO filter assembly.
In one embodiment of the elongated mounting, the body of the end connectors surrounding the tubular portions has a varying inner radius such that a shoulder is also formed thereon, wherein the first tubular portion is radially within the second tubular portion. The body of the connector portion may form a flange on each side that surrounds the second tubular portion and the first tubular portion is radially inside the second tubular portion.
In still another embodiment of the elongated mounting, each tubular portion is necked down to form a shoulder and each tubular portion has ends with relatively larger inner radii such that the necked down shoulders and larger inner radii couple to form annular cavities in which at least one seal resides. The elongated mounting assembly may further include at least one additional connector portion coupled to one of the end connectors and at least one additional non-RO filter assembly having a bowl that defines an interior having an inlet area and an outlet area and a non-RO filter within the interior between the inlet area and the outlet area.
The at least one additional connector portion in the elongated mounting assembly has: (i) a first side defining a first pathway and a second pathway in fluid communication with the outlet area of the non-RO filter assembly's interior; and (ii) a second side defining a first flowpath in fluid communication with the first pathway of the at least one additional connector portion's first side and the inlet area of the non-RO filter assembly's interior, and each side of the at least one additional connector portion has a male socket including a body having a first tubular portion that forms the first pathway and a second tubular portion that forms the second pathway, each tubular portion having ends with relatively larger inner radii, and further comprising at least one retaining connector having a locking feature for engaging a mounting bracket and for coupling the connector portions together and such that the connector portions may selectively rotate about an axial axis to facilitate bowl removal and filter replacement, wherein the at least one retaining connector portion has: (i) a first side defining a first pathway and a second pathway; and (ii) a second side defining a first pathway in fluid communication with the first pathway of the at least one retaining connector portion's first side, and a second pathway in fluid communication with the second pathway of the at least one retaining connector portion's first side.
In one embodiment, the elongated mounting assembly further includes at least one retaining clip to secure the male and female sockets together. The at least one retaining connector may include a shut-off valve assembly in fluid communication with the first pathway thereof.
Preferably, when the male socket is inserted in the female socket, the flange abuts the first end connector shoulder, the respective first tubular portions and second tubular portions are aligned to complete the fluid pathways there through, and a retainer clip is inserted in a slot formed in the end connector to apply a compressive force so that the male socket is firmly and securely seated within the female socket and fluid tight seals are created and maintained even though the connector portion may be rotated upwards about the axis with respect to the first end connector.
The elongated mounting assembly may further include a third connector portion with a non-RO filter assembly and a second retaining connector coupling together connector portions. The mounting assembly may include a bracket with mounting holes, the bracket has an upper bar opposing four mounting portions for coupling with locking features on the end connectors and retaining connectors. The end connectors may have a locking feature to snap fit onto a bracket of the mounting assembly.
Reference is made to the attached drawings, wherein elements having the same reference character designations represent like elements throughout.
The present invention overcomes many of the prior art problems associated with filter heads for such systems as reverse osmosis (RO) filtering systems. The advantages, and other features of the filter heads and RO water filter system disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings which set forth representative embodiments of the present invention and wherein like reference numerals identify similar structural elements.
Additionally, the illustrated and described embodiments can be understood as providing exemplary features of varying detail of certain embodiments, and therefore, features, components, modules, elements, and/or aspects of the illustrations can be otherwise combined, reduced, interconnected, sequenced, separated, interchanged, positioned, and/or rearranged without materially departing from the disclosed systems or methods. Further, the shapes and sizes of components are also for exemplary purposes and can be altered without materially affecting or limiting the disclosed technology. For clarity, some common items such as tubing have not been specifically included as would be appreciated by those of ordinary skill in the pertinent art.
Referring to
The system 100 includes a pre-RO filter assembly 110 for initially removing sediment and contaminants from the water supply. Referring additionally to
After passing through the pre-RO filter assembly 110, the filtered water passes into a RO filter assembly 112 containing an RO filter membrane 132 that creates permeate and concentrate water. The permeate is then further filtered by passing through a post-RO filter assembly 114 before passing to the faucet assembly. Similar to the pre-RO filter 116, the post-RO filter 118 may be any known filters such as a combination sediment and a carbon filter. End connectors 120, 122 and retaining connectors 124, 126 couple the filter assemblies 110, 112, 114 together. The connectors 120, 122, 124, 126 are somewhat similar such that similar elements have the same reference numerals.
Referring now to
The filter assemblies 110, 112, 114 attach to a mounting assembly 138 so that the system 100 may be easily fixed to a desired location. Each filter assembly 110, 112, 114 depends from the mounting assembly 138. The mounting assembly 138 allows for easy access and replacement of the filters 112, 118, 132. The mounting assembly 138 includes a bracket 140 with mounting holes 142 for securing the system 100 to a desired location. Each of the connectors 120, 122, 124, 126 includes locking features 156 that slide onto, and snap fit to, the mounting assembly bracket 140. In the exemplary embodiment shown, the locking features comprise spaced-apart hooks 156.
Referring to
Referring again to
As best seen in the perspective and plan view of
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As best seen in the perspective and plan view of
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The connector portions 158, 160 also define central axial pathways 188 that extend from the first side 174 to the second side 176. The central pathways 188 that extend along the axial length are in fluid communication with the inner pathways 152 of the end connectors 120, 122.
As seen in
Referring now to
Each of the end connectors 120, 122 and the retaining connectors 124, 126, include slots 206. The retainer clips 162 are inserted in the slots 206 and capture the flanges 208 so that the male sockets 190 are firmly and securely seated within the female sockets 164. Hence, fluid tight seals are created and maintained even though the connector portions 158, 160, 250 may be rotated upwards about the axis “a” with respect to the first end connector 120.
It should be noted that in an alternative embodiment of the present disclosure, the end connectors 120, 122 and the retaining connectors 124, 126 can be provided with the male sockets 190 and the connector portions 158, 160, 250 can be provided with the female sockets 164.
Referring again to
As best seen in the perspective and plan views of
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On a first side 252, the connector portion 250 defines a first pathway 254 in fluid communication with the filter bowl receptacle 312 and an outer portion 256 of the interior 130 of the filter bowl 128, as shown in
Referring again to
As best seen in the perspective and plan view of
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As can be seen from the discussion above, fluid tight seals are created between the components such that the inlet 102, storage tank outlet 108, drain outlet 106, and faucet outlet 104 interconnect via various pathways into and out of the filter assemblies 110, 112, 114. The end connectors 120, 122 and retaining connectors 124, 126 couple to the mounting assembly bracket 140 such that the connector portions 158, 160, 250, and thereby the filter assemblies 110, 112, 114 may selectively rotate upwards about the axis “a” to facilitate bowl removal and filter replacement.
Referring now to
The lids 134 and filter bowls 128 are positioned coaxially parallel axis “b”, which is substantially perpendicular to axis “a”. The filters 112, 118, 132 are also positioned coaxially within the bowls 128.
In operation, the tap water enters the inlet 102, flows through the outer annular pathway 154 of the first end connector 120 into the inlet pathway 180 of the connector portion 158, and enters the outer portion 182 of the bowl 128 of the pre-RO filter assembly 110 as shown by arrows “1”. Once in the interior 130 of the pre-RO filter assembly 110, the tap water washes through the sediment filter 116 to become filtered tap water. The filtered tap water collects in the central portion 186 of the bowl 128 within the sediment filter 116 and flows upward into the outer pathway 184 of the second side 176 of the connector portion 158 as shown by arrows “2”.
The filtered tap water passes into and through the outer annular pathway 212 of the first retaining connector 124 to enter the outer inlet pathway 254 on the first side 252 of the connector portion 250 of the RO filter assembly 112 as shown by arrows “3”. The filtered tap waters flows downward into the outer portion 256 of the bowl 128 of the RO filter assembly 112 as shown by arrows “4”. By washing through the RO filter 132, the filtered tap water becomes permeate and concentrate. The permeate flows upward out of the RO filter 132 as shown by arrow “5” and the concentrate flows upward out of the RO filter 132 as shown by arrow 6.
The concentrate passes into the intermediate collection area 266 and out the central pathway 268 of the second side 262 of the connector portion 250 to enter and pass through the central pathway 274 of the retaining connector 126 as shown by arrow “7”. The concentrate also passes through the central pathway of the connector portion 158 into the central pathway 152 of the second end connector 122 as shown by arrow “8” to ultimately pass to drain via the drain outlet 106.
The permeate generated in the RO filter 132 passes upward into the outer pathway 264 on the second side 262 of the connector portion 250 and into the central pathway 258 on the first side 252 as shown by arrows “9”.
When the faucet is closed, the permeate will mainly flow through the central pathway 258 to ultimately accumulate in the storage tank noting that the storage tank is present to augment supply beyond what the RO filter 132 can actively produce. To fill the storage tank, the permeate passes into the central pathway 214 of the retaining connector 124 and through the shut-off valve assembly 220. When the storage tank is not full, the resulting pressure drop opens the shut-off valve assembly 220 to allow the permeate to pass thereto as noted by arrows “10”. As noted by the double arrowheads, arrows “10” indicate that flow may proceed in either direction depending upon the circumstances. Upon the storage tank becoming full, the pressure equalizes to close the shut-off valve assembly 220 and prevent further permeate flow.
When the faucet opens, the permeate flows directly from the RO filter 132 along arrow “5” into the outer pathway 264 on the second side 262 of the connector portion 250 and into the outer pathway 272 of the second retaining connector 126 to pass to the outer pathway 184 of the connector portion 160 as shown by arrows “11”.
From the connector portion 160, the permeate enters the outer portion 182 of the bowl 128 of the post-RU filter assembly 114 as shown by arrows “12”. Once in the interior 130 of the post-RU filter assembly 114, the permeate washes radially inward through the second sediment filter 118 to become filtered permeate. The filtered permeate collects centrally within the second sediment filter 118 and flows upward into the outer pathway 184 of the connector portion 160 as shown by arrows “13”.
The filtered permeate passes through the outer pathway 184 of the second side 176 of the connector portion 160 and enters the outer pathway 154 of the second end connector 122 as shown by arrows “14”. The filtered permeate passes out the faucet via the faucet outlet 104. If the demand exceeds the amount of filtered permeate generated by the assembly 100, the pressure drops in the permeate flowpath such that the shut-off valve assembly 220 opens to allow pressurized permeate to flow from the storage tank. The storage tank permeate supplements the permeate generated by the RO filter assembly 112 so that a maximum flow of filtered permeate through the post-RO filter assembly 114 may occur during high demand.
In order to change any of the filters 112, 118, 132, the tap water supply is closed. Then, one utilizes the ability of the male and female sockets forming junctions that can rotate about the axis “a”. For example, if the RO filter 132 needs to be changed, the bowl 128 may be rotated upward about axis “a” because the male sockets 190 of the connector portion 250 may rotate within the respective female sockets 164. Once rotated upward, the bowl 128 may be unscrewed from lid 134 for easy RO filter replacement. Once replaced, the bowl 128 is screwed back into the lid 134. The bowl 128 rotates back to the original position and the tap water supply is reopened. Similar procedures are followed for replacing the other filters 116,118.
In view of the above, the present disclosure provides new and improved RO filtering systems. It should be understood, however, that the exemplary embodiments described in this specification have been presented by way of illustration rather than limitation, and various modifications, such as larger number of filters strung together with similar components, combinations and substitutions may be effected by those skilled in the art without departure either in spirit or scope from this disclosure in its broader aspects.
This application claims priority to U.S. Provisional Patent Application No. 61/264,485 filed Nov. 25, 2009, which is incorporated herein by reference.
Number | Date | Country | |
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61264485 | Nov 2009 | US |