This invention relates to a dispensing assembly for use with flexible containers for flowable materials.
Flexible polymeric containers are extensively used throughout the food service industry for storing and dispensing soft drink syrups and other such beverages, as well as wine, dairy products, enteral feeding solutions, fruit juices, tea and coffee concentrates, puddings, cheese sauces, and many other flowable materials, including those that must be filled aseptically.
The flexible polymeric containers may have inlets and/or spouts for filling and dispensing the container contents. The containers are also often placed within a corrugated paper box. Such packaging systems are commonly referred to as “bag-in-box” systems wherein the spout extends through an opening in the box to dispense the contents. Bag-in-box packaging systems are often used in restaurants, institutional food service centers, and convenience stores to facilitate service of liquid food products such as syrups, toppings, condiments, beverages and dairy products. These containers typically have a capacity of 1 to 6 gallons.
Fluid transfer assemblies are used to move fluid into the containers. The fluid transfer assemblies are also used to dispense the fluid from the containers. Existing fluid transfer assemblies lack suitable methods of creating and maintaining reusable aseptic seals. Additionally, existing cap designs are difficult to use when they need to be connected to a spout or disconnected from the spout.
According to an embodiment of the present disclosure, a dispensing assembly for dispensing flowable material from a container includes a spout having an interior surface configured to communicate with the flowable material and an exterior surface defining a spout retention element. The dispensing assembly further includes a cap a cap configured to releasably attach to the spout. The cap has a first collar and a second collar, and the first collar defines a cap retention element. The cap retention element is configured to contact the spout retention element such that the cap is affixed to the spout, and the engagement between the cap retention element and the spout retention element is reversible, such that the cap is removed from contacting the spout.
According to another embodiment, a method of introducing fluid into a container through a dispensing assembly includes the steps of moving fluid into the container through a spout fixedly attached to the container and affixing a cap to the spout by contacting a cap retention element disposed on the cap with a spout retention element disposed on the spout.
According to yet another embodiment, a method of dispensing fluid from a collapsible bag uses a dispensing assembly that has a spout fixedly attached to the collapsible bag and a cap attached to the spout. The method includes the steps of opening the dispensing assembly such that the fluid is permitted to move from the collapsible bag through the spout and out of the dispensing assembly and actuating movement of the fluid from the collapsible bag through and out of the dispensing assembly.
According to yet another embodiment, a fitment for use on a collapsible bag for dispensing of fluids from the collapsible bag includes a spout having an exterior surface defining a spout retention element and a cap having a first collar and a second collar. The spout has having a flange configured to engage with the collapsible bag. The cap defines a gap between the first collar and the second collar. The cap further has a cap retention element disposed on the first collar, and the cap retention element is configured to releasably engage with the spout retention element. The cap is configured to receive the spout in the gap defined between the first collar and the second collar, and the cap retention element is configured to contact the spout retention element such that the cap is affixed to the spout.
The present application is further understood when read in conjunction with the appended drawings. For the purpose of illustrating the subject matter, there are shown in the drawings exemplary embodiments of the subject matter; however, the presently disclosed subject matter is not limited to the specific methods, devices, and systems disclosed. Furthermore, the drawings are not necessarily drawn to scale. In the drawings:
Aspects of the disclosure will now be described in detail with reference to the drawings, wherein like reference numbers refer to like elements throughout, unless specified otherwise. Certain terminology is used in the following description for convenience only and is not limiting.
The term “plurality,” as used herein, means more than one. The singular forms “a,” “an,” and “the” include the plural reference, and reference to a particular numerical value includes at least that particular value, unless the context clearly indicates otherwise. Thus, for example, a reference to “a material” is a reference to at least one of such materials and equivalents thereof known to those skilled in the art, and so forth.
The transitional terms “comprising,” “consisting essentially of,” and “consisting” are intended to connote their generally in accepted meanings in the patent vernacular; that is, (i) “comprising,” which is synonymous with “including,” “containing,” or “characterized by,” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps; (ii) “consisting of” excludes any element, step, or ingredient not specified in the claim; and (iii) “consisting essentially of” limits the scope of a claim to the specified materials or steps “and those that do not materially affect the basic and novel characteristic(s” of the claimed invention. Embodiments described in terms of the phrase “comprising” (or its equivalents), also provide, as embodiments, those that are independently described in terms of “consisting of” and “consisting essentially of.”
When values are expressed as approximations by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. In general, use of the term “about” indicates approximations that can vary depending on the desired properties sought to be obtained by the disclosed subject matter and is to be interpreted in the specific context in which it is used, based on its function, and the person skilled in the art will be able to interpret it as such. In some cases, the number of significant figures used for a particular value may be one non-limiting method of determining the extent of the word “about.” In other cases, the gradations used in a series of values may be used to determine the intended range available to the term “about” for each value. Where present, all ranges are inclusive and combinable. That is, reference to values stated in ranges includes each and every value within that range.
When a list is presented, unless stated otherwise, it is to be understood that each individual element of that list, and every combination of that list, is a separate embodiment. For example, a list of embodiments presented as “A, B, or C” is to be interpreted as including the embodiments, “A,” “B,” “C,” “A or B,” “A or C,” “B or C,” or “A, B, or C.”
Throughout this specification, words are to be afforded their normal meaning as would be understood by those skilled in the relevant art. However, so as to avoid misunderstanding, the meanings of certain terms will be specifically defined or clarified.
A dispensing assembly 100 may include a spout 104 coupled with a cap 150. The spout may be attached to a source of dispensing fluid, for example a container or flexible bag. The cap may be attached to the spout prior to the spout being connected to the source or after. It will be appreciated that the cap can be an aseptic cap used in an aseptic environment, or a standard cap used in a non-aseptic environment.
Referring to
The spout 104 may include various structural features configured to facilitate connections to other components. As shown in
Referring to
The cap 150 may be configured to securely attach to the spout 104. The attachment may be intended to be easily reversed to remove the cap 150, or, alternatively, the cap 150 may be configured to be fixedly attached to the spout 104 such that it cannot be easily removed without excessive force or damaging the spout, the cap, or both. The cap 150 may attach to the spout 104 via a friction fit between the sidewall 114 and the first collar 151, the sidewall 114 and the second collar 152, or the sidewall 114 and both, the first and second collars 151, 152.
The spout 104 and the cap 150 may be used in either aseptic or non-aseptic environments. In some aspects, it may be advantageous to secure the cap 150 to the spout 104 after the fluid has been introduced into the container, such that the cap 150 cannot be easily removed from the spout 104 by a user. In an aseptic environment, this prevents accidental removal of the cap 150 from the spout 104.
In some embodiments, the dispensing assembly 100 may have one or more spout retention elements 120 configured to facilitate fixing of the cap 150 on the spout 104. Referring still to
In some embodiments, the spout retention elements 120 and the cap retention elements 154 are continuous ribs that extend radially along the circumference of the spout and cap, respectively. When the cap 150 is positioned on the spout 104 such that the retention elements overlap, the spout retention elements 120 engage with the cap retention elements 154 to create a fixed attachment of the cap 150 with the spout 104. In embodiments with numerous and/or continuous retention elements, the force required to separate the cap 150 from the spout 104 may be sufficiently high that the cap 150 cannot be easily removed from the spout 104 without excessive force. This may decrease instances of accidental uncoupling of the cap 150 from the spout 104.
It will be understood that to make the engagement between the cap 150 and the spout 104 stronger (i.e. requiring more force to de-couple the cap 150 from the spout 104), different types or arrangements of the cap retention elements 154 may be present. The cap 150 may include 1, 2, 3, . . . , 20, or another suitable number of cap retention elements 154. All of the cap retention elements 154 may be the same, or at least some of the cap retention elements 154 may vary in size or shape.
In some embodiments, it may be desirable to have an attachment that can be reversed with less force. Specifically, it may be advantageous for the user to be able to easily remove the cap 150 from the spout 104 in order to attach a dispensing connector (not shown) or another dispensing component. In such embodiments, the plug 200 can remain within the opening 158, and the entire cap 150 can be removed from the spout 104. Furthermore, in such embodiments, the cap 150 may be devoid of an opening 158 and a corresponding plug 200. Some or all of the retention elements 120, 154 may be discontinuous around the circumference of the spout 104 and cap 150, respectively. In some embodiments, the retention elements 120, 154 may be smaller and may be configured to flex when sufficient force is applied. In some embodiments, the spout 104 and cap 150 may have a plurality of retention elements 120, 154.
The cap retention elements 154 may be disposed circumferentially along an external surface 151a of the first collar 151, such that the cap retention elements 154 can engage the corresponding spout retention elements 120 disposed on the exterior surface 114a of the spout 104. The dispensing assembly 100 can be manufactured with cap retention elements 154 that correspond to the desired amount of force that needs to be applied to the cap 150 to de-couple the cap 150 from the spout 104. The less force for de-coupling is desirable, the fewer cap retention elements 154 may be present on the cap 150, and/or the smaller each cap retention element 154 may be. The less force that is required, the easier it is for a user to remove the cap 150 from the spout 104. Conversely, the more force that is desired, the more cap retention elements 154 may be present, and/or the larger (i.e. one or more of the three-dimensional measurements of length, width, and thickness) the cap retention elements 154 may be. The more force that is required, the harder it is for the user to remove the cap 150 from the spout 104. Furthermore, the cap retention elements 154 and/or the spout retention elements 120 may be manufactured such that they are less rigid than other portions of the cap or spout, respectively, such that they can be deformed with a lower de-coupling force, as desired.
In some embodiments, the required de-coupling force can be controlled by the flexibility of the first collar 151, either in addition to or instead of the cap retention elements 154 described above. Specifically, the thickness t of the first collar 151, measured orthogonally from the external surface 151a to an internal surface 151b, can be increased to increase rigidity of the cap 150, and thus to increase the de-coupling force. Conversely, reducing the thickness t of the first collar 151 will decrease rigidity of the cap 150 and decrease the de-coupling force relative to the increased thickness t. In some embodiments, a plurality of ribs 153 may be disposed on the external surface 151a, the internal surface 151b, or both surfaces to maintain the structural integrity of the first collar 151. It will be appreciated that the ribs 153 will allow for a relatively thinner thickness t of the first collar 151 located between adjacent ribs 153.
The cap 150 can include an opening 158 extending through the cap 150. The opening 158 is defined by a cap wall 166. When the cap 150 is connected to the spout 104, the opening 158 fluidly communicates with the passage 106 extending through the spout 104. The opening 158 may receive a dispensing tool or may be configured to connect to another dispensing component, for example, a valve, a pump, a hose, or another component used in dispensing flowable material.
In some embodiments, the opening 158 may be configured to be releasably sealed with a plug 200. The plug 200 has a body 204 that is configured to fit into or onto the opening 158 of the cap 150. In some embodiments, the body 204 is slightly smaller than the opening 158 such that the plug 200 can be inserted into the opening 158 and held via friction fit interaction between the body 204 and the cap wall 166. The plug 200 creates a fluid-tight aseptic seal within the opening 158 such that liquid cannot move from the spout 104 through the opening 158 and out of the dispensing assembly 100. In an aseptic environment, this structure allows the user to access the fluid within the container by removing the plug 200 from the cap 150, rather than by removing the cap 150 from the spout 104. An aseptic probe (see.
In some embodiments, the plug 200 may include a handle 212 attached thereto. A user may push on the handle 212 toward the cap 150 to move the plug 200 into the opening 158 to create the fluid-tight seal. To remove the plug 200, the user may pull the handle 212 away from the cap 150. In some embodiments, the plug 200 may be attached to the cap 150 via a connector 208. This allows decreases the likelihood of misplacing or losing the plug 200 when it is removed from the cap 150. Additionally, by allowing the plug 200 to remain connected and in close proximity to the cap 150, the plug 200 does not need to be placed anywhere while the dispensing assembly 100 is being used. This decreases the likelihood of the plug 200 getting dirty or damaged, and it lowers the risk of the user forgetting to re-attach the plug 200 after concluding usage of the dispensing assembly 100.
The dispensing assembly 100 as described herein can be used to introduce a flowable medium into a fluid source for future dispensing (e.g., a flexible bag containing liquid). The method may include moving fluid into the container through the spout 104 fixedly attached to the container and sealing the dispensing assembly 100. In some embodiments, the cap 150 may be attached to the spout 104 after fluid is introduced into the container. In some aspects, it may be easier to move fluid through the spout 104 without the cap 150 because the passage 106 is in some embodiments larger than the opening 158 of the cap. When the cap 150 is attached to the spout 104, the plug 200 may be contacted with the cap 150 as well, either being inserted into the opening 158 or being disposed to cover the opening 158. When the plug 200 is on or within the cap 150, a fluid-tight aseptic seal is formed.
A valve lock ring 306 may be positioned between the valve 302 and the spout 104. Upon engagement of the valve 302 with the valve lock ring 306 and the spout 104, the valve lock ring 306 locks into the cap 150 and holds an opening 303 in the valve 302 closed. This prevents seepage or leakage of fluid that is to be dispensed from the bag or container (not shown) to which the spout 104 is attached. Extended periods of holding the liquid container at cold temperatures can cause distortion of the valve 302, thereby allowing liquid to seep through the valve opening 303. The use of the valve lock ring 306 decreases such seepage.
The probe 304, through which the fluid from the bag or container is dispensed, can be molded thermoplastic material and may include a polyolefin, such as polyethylene, copolymers and terpolymers of polyethylene, polypropylene, copolymers and terpolymers of polypropylene, polybutylene and copolymers and terpolymers thereof, fluorocarbon polymers and copolymers thereof, polyvinyl chloride and copolymers thereof, polyvinylidene chloride and fluorocarbon polymers and copolymers thereof. Thermosetting polymers such as epoxy resins, phenolic resins, melamine resins can also be used for dispersing some substances. In some embodiments, polyethylene, polypropylene and copolymers and terpolymers thereof are used.
The dispensing assembly can be utilized to move fluid from the source (e.g., the flexible bag) to a desired location. A user may opening the dispensing assembly 100 such that fluid can move from a container through and out of the fluid transfer assembly and dispense the fluid. To open the dispensing assembly 100, the plug 200 may be moved from the cap 150 such that it no longer contacts the cap 150 and creates a fluid-tight seal. In some embodiments, an additional dispensing component (e.g., a hose or a spout) may be connected to the dispensing assembly 100, for example to the cap 150. When dispensing is complete, the additional dispensing components may be removed, and the plug 200 may be re-introduced to the cap 150 such that a fluid-tight seal is formed again. In some embodiments, the cap 150 may be removed from the spout 104 to open the dispensing assembly 100 and allow the flowable material to move from the container out of the spout 104.
While the disclosure has been described in connection with the various embodiments of the various figures, it will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this disclosure is not limited to the particular embodiments disclosed, and it is intended to cover modifications within the spirit and scope of the present disclosure as defined by the claims.
Features of the disclosure that are described above in the context of separate embodiments may be provided in combination in a single embodiment. Conversely, various features of the disclosure that are described in the context of a single embodiment may also be provided separately or in any sub-combination. Finally, while an embodiment may be described as part of a series of steps or part of a more general structure, each said step may also be considered an independent embodiment in itself, combinable with other.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
This application claims the benefit of U.S. Provisional Application No. 62/564,061, filed Sep. 27, 2017, the entirety of which is incorporated herein for any and all purposes.
Number | Name | Date | Kind |
---|---|---|---|
3604585 | Towns | Sep 1971 | A |
5632420 | Lohrman | May 1997 | A |
20010052531 | Randall et al. | Dec 2001 | A1 |
20040251278 | Arai | Dec 2004 | A1 |
20090084814 | Wisniewski et al. | Apr 2009 | A1 |
20090294447 | Mazurkiewicz et al. | Dec 2009 | A1 |
20100176152 | Johnson | Jul 2010 | A1 |
20110210122 | Benoit-Gonin | Sep 2011 | A1 |
20140263149 | Berge | Sep 2014 | A1 |
20150083759 | Medeiros | Mar 2015 | A1 |
20150320638 | Becker | Nov 2015 | A1 |
20180207061 | Fox | Jul 2018 | A1 |
20180244440 | Beilke | Aug 2018 | A1 |
Number | Date | Country |
---|---|---|
1441960 | Mar 2011 | EP |
WO 03031277 | Apr 2003 | WO |
2017013081 | Jan 2017 | WO |
2017082892 | May 2017 | WO |
Number | Date | Country | |
---|---|---|---|
20190092538 A1 | Mar 2019 | US |
Number | Date | Country | |
---|---|---|---|
62564061 | Sep 2017 | US |