The invention relates to an eccentric motor, in particular to an eccentric motor performing relative motions in its internal structure.
In the art of engine manufacturing, the operational difficulties of the Wankel-type rotary disc motors due the deficiency of edge sealing in those motors, are well known.
For the known motors having rotary piston and rotary blade, it is difficult to form a closed pressurizing space in the out-of-control state of the rotary blades due to the essential role of the rotary piston.
Regarding the aforementioned problem, one of the possible solutions may be that the rotational axis of the rotary blade(s) and the rotational axis of the main shaft are the same and they coincide with the geometrical longitudinal axis of the cylinder.
The document GB 324414 discloses a motor wherein the rotor, which is eccentrically arranged within a motor housing having a cylindrical inner space, is formed by two concentric drums closely fitting to each other, said drums being sealingly coupled to each other. The outer drum and the inner drum are sealingly mounted to the rotary blade at opposite points thereof so that the rotary blade, which is, in turn, fixed to the main shaft, can move in a radial direction with respect to each of the drums. During rotation of the motor, due to the eccentric arrangement of the drums, the outer drums and the inner drums periodically rotate relatively to each other, therefore both the outer drum and the inner drum shall have a respective circumferential opening so that they provide a free space for the rotary blade during its rotational motion relative to the eccentric drums. To provide a proper sealing for the motor, the rotor formed of the outer and inner drums is slightly concealed along a shorter arcuate section of the cylindrical housing, said shorter section being defined between an inlet port and an outlet port of the housing, meaning that the peripheral circle of the inner surface of the motor housing intersects the peripheral circle of the outer surface of the rotor.
A similar solution is known from the document EP 1666707 A1 describing a motor wherein the rotor consist of two or more segments, each of them comprising two circumferential, arcuate guiding channels therein. In each of said guiding channels, arcuate guiding elements are engaged, said guiding elements being moveably connected to the rotary blade in a sealed manner. During rotation of the motor said guiding elements periodically move back and forth within the arcuate guiding channels. The free motion of the rotary blades is provided by a wide clearance between the rotary segments.
A common drawback of the above mentioned solutions is that during rotation of the motor, the rotor is driven by the rotary blade only at the circumferential contact point of the rotary blade, which also means that the rotary blade exerts a compressive force to the rotor segment moving ahead thereof in the direction of rotation, while the rotary segment following the rotary blade should be pressed to the rotary blade so that the working space along the rotary blade be sealingly closed. To this end, however, the arcuate guiding elements moving within the rotor are to be forced to the rotary blade by means of a flexible pressure medium, for example pneumatically, hydraulically or through a compression spring. Since the rotary blade and the working medium exert a pressing force to the guiding elements periodically and alternately while the motor is rotating, the pressing force exerted by the guiding elements to the rotary blade also changes periodically due to the inertance of the pressure medium, which may result in a vibration within the motor, on the one hand, and thereby the seal between the guiding element and the rotary blade may be subject to an overload, on the other hand, which may lead to a faster maturing and wearing of said seal. To move the pressure medium may require an auxiliary equipment, and motion of the pressure medium inherently results in a frictional energy loss, which has an adverse effect to the operation of the motor.
It is an object of the invention to eliminate the above mentioned problems and to provide an eccentric motor with an improved sealing of the working space with respect to the Wankel-type motor or other conventional motors having an eccentric rotor.
The invention is based on the inventive idea that if a mechanical forced connection is provided between the rotary blade and the rotor to automatically equalize the rotational speeds of said two parts, then during rotation of the motor, a substantially constant force acts on the seal or sealing mechanism between the rotary blade and the rotor along the lateral envelope surface of the outer end portion of the rotary blade, whereby slamming between the rotor and the rotary blade, as well as the thus resulted vibration, can be entirely avoided. As a result, the lifetime of said seal may be substantially longer, which has a particular significance from the point of view of the maintenance of the motor. Additionally, a uniform, vibration-free and slam-free rotation of the rotor may be provided without supplying further energy, thereby the motor also operates in a uniform manner.
The above objects are achieved by providing an eccentric motor comprising:
The motor is characterized by that the at least one rotary blade and the rotor are coupled to each other through a coupling member to establish a forced mechanical connection therebetween, said coupling member being adapted to move relatively to the rotary blade in a direction parallel to the longitudinal axis thereof, and also relatively to the rotor in a direction perpendicular to the longitudinal axis of the rotating blade.
Preferably, the coupling member is a coulisse assembly having a coulisse housing and guiding elements connected thereto, wherein the coulisse housing is arranged to slide along the rotary blade, and the guiding elements are slidably connected into respective linear guiding channels of the rotor, said guiding channels extending perpendicularly to the longitudinal axis of the rotary blade.
It is preferred that the sealing and closing assembly for closing the clearance formed in the rotor comprises eccentric blades arranged within the coulisse housing with one eccentric blade adjacent to both lateral surfaces of the rotary blade, said eccentric blades being slidably guided in parallel to the longitudinal axis of the rotary blade in a slot between the coulisse housing and the rotary blade, and arcuate blades hingedly coupled to the eccentric blades, said arcuate blades being slidably guided in respective arcuate channels of the rotor.
In case the motor comprises one rotary blade, it also preferred that the sealing and closing assembly for closing the clearance formed in the rotor comprises eccentric blades arranged in the coulisse housing with one eccentric blade adjacent to both lateral surfaces of the rotary blade, said eccentric blades being slidably guided in parallel to the longitudinal axis of the rotary blade between the coulisse housing and the rotary blade, and arcuate blades hingedly coupled to the eccentric blades, wherein the arcuate blades comprise guiding elements on their inner side, said guiding elements leaning against an outer surface of the housing of the rotor, and wherein said arcuate blades are sealingly connected to each other at a part of the rotor diagonally opposite to the rotary blade in such a manner that they are partly overlapped and they can move relatively to each other, and wherein said arcuate blades fit to the concealed sheath surface and are sealingly connected to the cylinder lids.
In another preferred embodiment of the eccentric motor according to the invention, the coupling member is a coulisse assembly having a coulisse housing and guiding elements formed on the coulisse housing, said guiding elements protruding from the coulisse housing on both sides of the at least one rotary blade, in a direction parallel to the main shaft, said guiding elements slidably leaning against a respective bridging element of the rotor.
The invention now will be described in detail with reference to the drawings, in which:
The rotational direction of the motor 10 is indicated by an arrow Z in
The outer end portion of the rotary blade 13 may be provided, if necessary, with a sealing member or a sealing-lubricating member that contacts the main sheath surface 23 of the cylinder space 12, said members preferably being designed to be replaceable. Additionally, the outer end portion of the rotary blade 13 can be flexibly offset outwardly in the longitudinal direction of the rotary blade 13, for example by means of a spring 51 shown in
Inside the housing 11 there is a rotor 18 eccentrically arranged with respect to the central axis T1 of the cylinder space 12, wherein the rotational axis T2 of said rotor 18 is spaced at a predetermined, motor-specific distance X from the central axis T1 of the cylinder space 12. This distance X defines the eccentricity of the eccentric motor according to the invention.
When the rotary blade 13 turns in the cylinder space 12, the rotary blade 13 displaces relatively to the co-rotating rotor 18 due to the eccentricity between the rotor blade 13 and the rotor 18, and a displacement of at least the double of the eccentricity X, but in practice, even a somewhat greater displacement should be allowed for the rotary blade 13 within the rotor 18. Therefore, a clearance 40 having a width W, which is dependent on the value of eccentricity X and the width of the rotary blade 13, should be formed inside the rotor 18. The particular value of the width of said clearance depends on the specific technical design of the motor.
The housing 11 further comprises an inlet port 31 for feeding the working medium into the cylinder space 12 and an outlet port 32 for discharging the working medium from the cylinder space 12.
The inner surface of the cylinder space 12 comprises an also cylindrical, but concealed sheath surface 24 along a given section thereof, wherein the circumferential radius of said sheath surface 24, while taking the clearance of alignment also into view, is substantially equal to the radius r of the rotor 18, thereby the outer surface of the rotor 18 matches the concealed sheath surface 24 of the cylinder space 12. The concealed sheath surface 24 is preferably arranged along the shorter arc section between the inlet port 31 and the outlet port 32.
As usual, the main shaft F is led out through at least one of the terminal cylinder lids (not shown in the drawings) of the housing 11 by means of bearings. Similarly, the rotor 18 is also coupled to the terminal cylinder lids (not shown in the drawings) of the housing 11 by means of bearings with allowing its rotation around the rotational axis T2, the rotor 18 also being rotatable along the central axis of the sheath surface 24.
In order to establish a forced mechanical connection between the rotary blade 13 and the rotor 18 to allow their rotation in a synchronized manner, the rotary blade 13 and the rotor 18 are coupled to each other through a coupling member 20. The coupling member 20 is directly connected to the rotor 18 and the rotary blade 13 (and thereby it is also indirectly connected to the main shaft F). The coupling member 20 is driven by the rotary blade 13 and the synchronized driving of the rotor 18 is carried out through said coupling member 20.
In a preferred embodiment of the eccentric motor 10 according to the invention, as shown in
The smallest width W of the free clearance 40 provided within the rotor 18 for the rotary blade 13 is determined by the value of eccentricity X, the width of the rotary blade 13 and the width of the coulisse housing 16.
As shown in
The operation of the first embodiment of the motor 10 according to the invention will now be described with reference to
The main shaft F and the rotary blade 13 mounted thereto are arranged in the housing 11 coaxially with the central axis T1 of the main sheath surface 23 of the cylinder space 12, said main sheath surface 23. The rotor 18 is arranged so that its rotational axis T2 coincides with the eccentric central axis of the concealed sheath surface 24 of the cylinder space 12, said eccentric central axis being shifted relatively to the central axis T1. Between the rotary blade 13 and rotor the 18, the above mentioned coulisse assembly establishes a forced mechanical connection. Due to the arrangement of the rotor 18, it is seated along the concealed sheath surface 24 of the cylinder space 12.
In the following, the position of the rotor 18 eccentrically arranged inside the cylinder space 12 is regarded as an initial phase, in which the rotary blade 13 accommodates at the deepest position inside the rotor 18. This situation is illustrated in
In
The two lateral surfaces of the rotary blade 13 may be classified as a surface E facing in the direction of rotation (forward direction), and a surface H facing in the direction opposite to the rotational direction (backward direction). In this phase the rotary blade 13 divides the working space into two parts; namely a smaller space Q2 behind the surface H of the rotary blade 13 and a larger space Q1 ahead of the surface E of the rotary blade 13.
As shown in
In the phase at 270 degrees, as shown in
After a further rotation by 90 degrees, the motor 10 returns into its initial phase shown in
Application of the first embodiment of the eccentric motor according to the invention as an internal combustion engine will now be shortly described with reference to
First cycle: the external air (e.g. at ambient pressure) is allowed to flow into the space Q2 behind the surface H through a suction valve 201 at the inlet port 31 of the housing 11, while the air previously sucked is compressed in the space Q1 ahead of the surface E.
Second cycle: after reaching the upper dead point, the air compressed in the space ahead of the surface E is fed into the space Q2 behind the surface H through a transfer valve system and a transfer channel, wherein the fuel, which is fed also through the suction valve 201, is burnt in the closed working space, and the energy released during the combustion accompanied with an explosion is transferred through the rotary blade 13 to the main shaft F. In the meantime, compression is carried out again in the space Q1 ahead of the surface E. This working cycle is schematically illustrated in a cross-sectional view in
Third cycle: after the upper dead point, the air compressed in the space Q1 ahead of the surface E is fed into the space Q2 behind the surface H again through the transfer valve assembly and the transfer channel, and the firing stroke is executed again while the previously burnt mixture of fuel is discharged from the space Q1 ahead of the surface E, before reaching the upper dead point, through an outlet port 32 formed in the housing 11 and the associated discharge valve 202, i.e. an exhaust valve in this case.
By repeatedly executing the above strokes, the energy released in the working space can be continuously altered into rotational motion.
If the motor 10 is used, for example, as a compressor or a pump, the main shaft F is rotated externally, for example by means of an electromotor, and moving and/or compressing the flowing working medium is performed through an appropriate operation of the suction valve and the discharge valve.
Hereinafter, a second embodiment of the eccentric motor according to the invention will be described with reference to
In this embodiment, the detrimental space along the eccentric blades and the arcuate blades is reduced to have a substantially smaller surface, and the disadvantage of the first embodiment may also be eliminated, which is due to the fact that along the contact surface of the rotor 18 and the cylinder lid of the motor 10, an aligned structural slot is formed that cannot be completely sealed by the lateral surfaces of the rotary blade 13. Additionally, when leaving the concealed sheath surface 24, the rotary blade 13 can return into the cylinder space 12 more easily because it is continuously accommodated within the cylinder space 12, which improves the tightness of the motor to a great extent.
The fourth embodiment, which also comprises only one rotary blade 13, differs from the third embodiment shown in
Although the fourth embodiment shown in
In view of the fourth embodiment, it is obvious for a skilled person that said guiding elements can be formed not only on the coulisse housing but also on the rotor; in the latter case the corresponding guiding elements (e.g. shoulder, rail or groove, bearings) are formed on the coulisse housing or inside the coulisse housing, said guiding elements being adapted to guide the guiding elements of the rotor. It is also feasible that the guiding elements formed on the coulisse housing (or on the rotor) protrude not only into one direction, but one or more of them protrudes in an opposite direction with respect to the remaining ones.
A specific feature of the fifth preferred embodiment (comprising two rotary blades) shown in
As shown in
The guiding elements 71 are moveably engaged in respective linear guiding channels 74 of the rotor 18, preferably in a slidable manner. The guiding channels 74 are formed within the rotor 18 orthogonally to the longitudinal axis L of the rotary blades 13, 13′, with one pair of guiding channels 74 for each rotary blade.
In addition to the motion along the rotary blades 13, 13′, the coulisse assembly shown in
An advantage of the embodiment shown in
The eccentric motor according to the invention is more beneficial in view of the former technical designs because due to the forced mechanical connection provided by the coupling member between the rotary blade and the rotor, the rotary blade and the rotor always rotate synchronously, thereby slamming of the rotor to the rotary blade and consequently, the harmful vibration of the motor, as well as the periodically changing forces between the rotary blade and the rotor are all avoided. The tightness of the motor may be effectively improved by increasing the sealing sheath surface of the rotary blade matching the main sheath surface of the cylinder.
The eccentric motor according to the invention may also be adapted for using as an internal combustion engine or a pump engine (e.g. air pump), or as a compressor (e.g. gas compressor, fluid compressor). Such applications of the eccentric motor according to the invention or adopting the technical features of the motor to particular application purposes are obvious for those skilled in the art on the basis of the above description. All such modifications of the eccentric motor according to the invention fall into the scope defined by the claims.
Number | Date | Country | Kind |
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P1300144 | Mar 2013 | HU | national |
P1300740 | Dec 2013 | HU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/HU2014/000024 | 3/6/2014 | WO | 00 |