The present invention relates to an eccentric radial piston pump and an eccentric radial piston motor.
In an eccentric radial piston pump or an eccentric radial piston motor, the center of an eccentric cam ring and the rotation center of the casing in a radial piston pump or an eccentric radial piston motor are made eccentric, and by changing this eccentric amount, the stroke amount of the piston in a cylinder block is changed. By changing the stroke amount of the piston, displacement volume of pressure oil by the piston is changed so that the volume of the eccentric radial piston pump or the eccentric radial piston motor can be variably controlled.
An eccentric radial piston pump having a structure as disclosed in Patent Document 1 has been employed conventionally. In the eccentric radial piston pump disclosed in Patent Document 1, the arrangement relationship of a control piston for driving an eccentric cam ring and a servo control valve is specified, so that the occupancy space in the radial direction is attempted to be reduced.
A cross-sectional shape of the eccentric radial piston pump described in Patent Document 1 is shown in
A pintle 44 having an intake port and a discharge port is disposed at the center of the cylinder block 40, and the center of the pintle 44 and the center of the eccentric cam ring 43 can be disposed such that they are eccentric. The eccentric cam ring 43 can eccentrically move while maintaining a parallel condition with respect to the center axis line of the cylinder block 40.
The eccentric amount of the eccentric cam ring 43 is controlled by control pistons 46, 47. The respective ends of the control pistons 46, 47 make contact with the eccentric cam ring 43 and press the eccentric cam ring 43 from the both sides by the urging force of springs 48, 49. The eccentric cam ring 43 can be eccentric with respect to the center axis of the pintle 44 by pressure oil that acts on the control piston 46.
Pressure oil supplied to the control piston 46 is controlled by a servo control valve 50 disposed to be tilted in a circumferential direction of a casing 45.
In the eccentric radial piston pump or the eccentric radial piston motor, the eccentric amount of the center of the eccentric cam ring and the rotation center of the casing in the radial piston pump or the eccentric radial piston motor is controlled by the movement amount of the eccentric cam ring. Thrust force generated by the piston is supported by the inner peripheral surface of the eccentric cam ring. Thus, the entire thrust force from the piston is supported in such a way that a concentrated load is supported on the lower surface of the eccentric cam ring.
Accordingly, when rigidity of the eccentric cam ring is small, and for example, when the thickness of the eccentric cam ring is thin, the eccentric cam ring is deformed to be a triangular shape by a thrust force from the piston. That is, as shown in
In the case where deformation occurs in the eccentric cam ring, the cylindrical surface of the piston shoe sliding along the inner peripheral surface of the eccentric cam ring is not in complete contact with the inner peripheral surface of the deformed eccentric cam ring along their whole surfaces, so that a gap is generated. Due to this gap, the contact of the piston shoe against the inner peripheral surface of the eccentric cam ring becomes nonuniform.
For example, while the piston shoe is sliding along the inner peripheral surface of the eccentric cam ring, when it reaches a place where the outer diameter on the cylindrical surface of the piston shoe is larger than the inner diameter of the eccentric cam ring, only both end edge sides in the circumferential direction of the piston shoe slide on the inner diameter of the eccentric cam ring, so that a large surface pressure is applied to the both end edge sides. By the large surface pressure applied to the both end edge sides in the circumferential direction of the piston shoe, bending stress is generated in the piston shoe. Further, when it reaches a place where the outer diameter on the cylindrical surface of the piston shoe is smaller than the inner diameter of the eccentric cam ring, the contact of the piston shoe becomes less, so that it is likely to float.
With respect to Patent Document 1, as shown in
However, in the case where the thickness of the eccentric cam ring is configured to be thick, a problem arises in that the outside dimension in the radial direction in the eccentric radial piston pump or the eccentric radial piston motor becomes large. Specifically, in the eccentric radial piston pump or the eccentric radial piston motor, while the outside dimension in the radial direction is required to be constructed as small as possible, making the outside dimension in the radial direction large runs counter to the requirement.
An object of the present invention is to solve the problems in the prior art and to provide an eccentric radial piston pump and an eccentric radial piston motor by which the rigidity of an eccentric cam ring can be increased even when the thickness of the eccentric cam ring is not configured to be thick, and the outside dimension in the radial direction can be configured to be small.
Objects of the present invention can be achieved by respective inventions described in claims 1 to 10.
That is, in the first present invention, an eccentric radial piston pump in which a displacement volume of pressure oil is changed in accordance with an eccentric amount of an eccentric cam ring is most mainly characterized in that a rib protruded in a radial direction is provided on an inner peripheral surface of an end portion on a discharge side of the eccentric cam ring over a prescribed range.
In the second present invention, the shape of the rib is defined, and that is the main characteristic.
Further, in the third present invention, the relationship of the thickness of the eccentric cam ring and that of the rib is defined, and that is the main characteristic.
Moreover, in the fourth and fifth present inventions, the structure in a side end surface of the rib is defined, and that is the main characteristic.
In the sixth present invention, an eccentric radial piston motor in which a displacement volume of pressure oil is changed in accordance with an eccentric amount of an eccentric cam ring is most mainly characterized in that a rib protruded in a radial direction is provided on an inner peripheral surface of an end portion on a high-pressure side of the eccentric cam ring over a prescribed range.
In the seventh present invention, the shape of the rib is defined, and that is the main characteristic.
Further, in the eighth present invention, the relationship of the thickness of the eccentric cam ring and that of the rib is defined, and that is the main characteristic.
Moreover, in the ninth and tenth present inventions, the structure in a side end surface of the rib is defined, and that is the main characteristic.
In the present invention, in an eccentric radial piston pump and an eccentric radial piston motor, by forming a rib in the radial direction on the inner peripheral surface of the eccentric cam ring without increasing the thickness of the eccentric cam ring, the rigidity of the eccentric cam ring can be increased.
Furthermore, by forming the rib on the inner peripheral surface of the end portion on the discharge side of the eccentric cam ring in the eccentric radial piston pump, and by forming the rib on the inner peripheral surface of the end portion on the high pressure side of the eccentric cam ring in the eccentric radial piston motor, the eccentric cam ring can be prevented from being deformed by a thrust from the piston.
In the present invention, the rib can also be disposed covering the entire inner periphery of an inner peripheral surface of the end portion of the eccentric cam ring. By disposing the rib covering the entire inner periphery of the inner peripheral surface of the end portion, deformation prevention of the eccentric cam ring can be further rigidly achieved.
A suitable embodiment of the present invention will be described specifically below with reference to the accompanying drawings. As the structures of an eccentric radial piston pump and an eccentric radial piston motor of the present invention, configurations and arrangement structures through which the problems of the present invention can be solved can also be adopted, other than configurations and arrangement structures described below. Thus, the present invention is not limited to embodiments described below, and various modifications are possible.
An eccentric radial piston pump or an eccentric radial piston motor according to the present invention also includes an eccentric radial piston pump/motor which can employ both pump operation and motor operation.
A piston shoe 6 is swingably supported in the piston 5. The piston shoe 6 slides on a cam surface 3A of the eccentric cam ring 3 and slides on the cam surface 3A in accordance with the rotation of the cylinder block 4. Sliding of the piston shoe 6 on the cam surface 3A can impart reciprocating motion to the piston 5.
A pintle 8 disposed in the casing 2 is fitted into a pintle inserting portion 9 of the cylinder block 4 to rotatably support the cylinder block 4. In the pintle 8, an intake port 10 and a discharge port 11 are formed. By the rotation of the cylinder block 4, the piston 5 repeats an intake process and a discharge process.
In the intake process, the piston 5 slides in a direction in which the piston 5 protrudes from the cylinder bore 7 from the top dead center to the bottom dead center to suck pressure oil from the intake port 10 to the inside of the cylinder bore 7. In the discharge process, the piston 5 slides from the bottom dead center to the top dead center to compress the pressure oil in the cylinder bore 7. The pressure oil which became high pressure by the compression is discharged from the discharge port 11.
As shown in
In the left and right sides of the casing 2, cylinder chambers 14a, 14b are formed, and in the respective cylinder chambers 14a, 14b, pistons 15a, 15b making contact with the outer peripheral surface of the eccentric cam ring 3 are slidably disposed respectively. The respective pistons 15a, 15b are urged by springs 16a, 16b, respectively, and top end portions of the respective pistons 15a, 15b make contact with the outer peripheral surface of the eccentric cam ring 3, while pressing it constantly.
By a switching operation of a switching valve 18, pressure oil from a hydraulic pump 19 is supplied to one side cylinder chamber 14a or the cylinder chamber 14b, and pressure oil in the other side cylinder chamber 14b or the cylinder chamber 14a can be discharged to a tank 20.
The outer peripheral surface of the eccentric cam ring 3 slides on guiding surfaces 13 formed on upper and bottom portions of the casing 2. By activating the pistons 15a, 15b in accordance with the switching operation of the switching valve 18, the eccentric cam ring 3 can be moved along the guiding surfaces 13, and the eccentric amount with respect to the rotational center of the cylinder block 4 can be adjusted.
As shown in
Since the rigidity of the eccentric cam ring 3 is increased by forming the rib 12 so that its deformation can be prevented, the cam surface 3A of the eccentric cam ring 3 can constantly maintain a certain shape. Thus, a sliding condition of the piston shoe 6 and the cam surface 3A can be maintained in an excellent condition constantly, and the piston shoe 6 can be prevented from floating from the cam surface 3A.
The rib 12 may be constructed integrally with the eccentric cam ring 3 or may be constructed as a distinct body form the eccentric cam ring 3. In the case where the rib 12 is constructed as a distinct body, the rib 12 may be fixedly fitted into the inner peripheral surface of the eccentric cam ring 3 by using pressure or the like, or may be fixedly secured to the eccentric cam ring 3 by employing a fixing means such as welding or the like.
The rib 12 needs to be constructed in such a way that the protrusion amount of the rib 12 in the radial direction is set to an amount by which the rib 12 can have an enough rigidity to prevent the eccentric cam ring from being deformed by a thrust from the piston 5. Further, in the relationship between the material and thickness of the rib 12, the protrusion amount in the radial direction can be adjusted.
As shown in
The structure of the rib 12 may have shapes shown by perspective views of the eccentric cam ring 3 illustrated in respective
As shown in
The structure in which the rib 12 is disposed on the inner peripheral surface of the end portion may include both structures in which the rib 12 is disposed inside the inner peripheral surface of the eccentric cam ring 3 and in which a side surface of the rib 12 and an end portion surface of the eccentric cam ring 3 are in firmly contact with each other.
As shown in
Thus, the rib 12 can be formed in an area of the inner peripheral surface of the end portion of the eccentric cam ring 3 which receives a large deformation load. By constructing it in this way, the eccentric cam ring can be efficiently prevented from being deformed by the rib 12 which is disposed over a required minimum range.
As is apparent from the foregoing, the rib 12 disposed on the inner peripheral surface of the end portion of the eccentric cam ring 3 may be formed covering the entire circle of the inner peripheral surface of the end portion of the eccentric cam ring 3, or may also be formed in an area of the inner peripheral surface of the end portion of the eccentric cam ring 3 which receives a large deformation load as a thrust from the piston 5 since pressure oil inside the cylinder bore 7 is at a high pressure.
In the case where the rib 12 is disposed on a part of the inner peripheral surface of the end portion of the eccentric cam ring 3, it is necessary that the rib 12 is constructed in such a way that concentrated load is not applied to the boundary between the portion where the rib 12 is disposed and the portion where it is not disposed, that is, the boundary between the rib 12 and one end portion surface of the eccentric cam ring 3.
In the case where the ribs 12 is disposed on inner peripheral surfaces of both end portions the eccentric cam ring 3 respectively, the rib 12 disposed at least one end side may have a divided shape and may be constructed as a distinct body from the eccentric cam ring 3. Or, as shown in
By constructing in such a way, at the time of assembling the eccentric radial piston pump 1, rib pieces formed as distinct bodies by dividing the rib 12 into several pieces may be assembled sequentially in accordance with insertion and assembly of the piston into the cylinder block.
Alternatively, the outer circumferential diameter including the piston shoes 6 of when the respective pistons 5 are inserted into the respective cylinder bores 7 of the cylinder block 4 until the top dead center may be set to be an outer circumferential diameter which enables to be inserted through the opening, which is formed by the upper end of the rib 12 on the side where the protrusion amount in the radial direction of the rib 12 is lowered and by the inner peripheral surface of the eccentric cam ring 3.
Thus, the ribs can be disposed on both ends of the eccentric cam ring, and assembly work in which the pistons 5 are attached to the cylinder block 4 disposed inside the eccentric cam ring 3 can be done easily.
The thickness of the rib 12 is desired to be approximately equal to the thickness of the eccentric cam ring 3.
Respective models of the eccentric cam ring 3 in which the ratio of the thickness t1 of the eccentric cam ring 3 and the thickness t2 of the rib 12 is changed were made under conditions in which the inner diameter, flange inner diameter, and cam width of the eccentric cam ring 3 are fixed sizes, employing the eccentric cam ring 3 shown in
Stress distribution of the cam stress calculated by employing the finite element method became the stress distribution as shown in
Further, as is apparent from
Thus, when the ratio of the thickness t1 and the thickness t2 is 1:1, the dimension of the eccentric radial piston pump 1 in the radial direction can be configured to be small. Further, the rigidity of the eccentric cam ring 3 can be strong enough to prevent the eccentric cam ring 3 from being deformed.
In this way, by the structure in which the thickness t1 of the eccentric cam ring 3 is approximately equal to the thickness t2 of the rib 12, the eccentric cam ring 3 can be provided with a rigidity by which deformation due to a thrust from the piston can be prevented, and further the dimension of the eccentric cam ring 3 can be minimum.
Moreover, sliding stability of the piston shoe 6 can be obtained, and the eccentric radial piston pump 1 can be stably driven. Furthermore, the rigidity of the eccentric cam ring 3 can be increased without increasing the thickness t1 of the eccentric cam ring 3. Thus, the outside dimension of the eccentric radial piston pump 1 in the radial direction thereof can be configured to be small, and further, volume efficiency can be improved.
Even when an operative mechanism or the like of the eccentric cam ring 3 is disposed inside the eccentric radial piston pump 1, the outside dimension of the eccentric radial piston pump 1 in the radial direction thereof can be reduced.
When the operative mechanism or the like which imparts the eccentric amount to the eccentric cam ring 3 is disposed outside the eccentric cam ring 3 in the axial direction thereof, the length of the eccentric radial piston pump 1 in the axial direction thereof is long. However, since the outside dimension of eccentric radial piston pump 1 in the radial direction thereof can be reduced, as a result, the maximum dimension including the vertical and horizontal lengths and the height of the eccentric radial piston pump 1 can be configured to be small.
Further, since the outside dimension of the eccentric radial piston pump 1 in the radial direction thereof is reduced, the area on which the eccentric radial piston pump 1 is disposed can be reduced, so that it can be disposed effectively even on a compact hydraulic machine or the like.
On the other hand, in the second embodiment, engaging members 30, 31 are formed on a side surface of the rib 12 disposed on the eccentric cam ring 3, and operative mechanisms 22, 23 imparting an eccentric amount is allowed to affect the engaging members 30, 31, so that the eccentric cam ring 3 is allowed to be eccentric.
The second embodiment has this structure which is different from the structure of the first embodiment. Other structures are similar to those of the first embodiment. Thus, like reference numerals designating corresponding structures in the second embodiment, and explanation thereof will be omitted.
The engaging members 30, 31 formed on a side surface of the rib 12 may be disposed on it as members which are fitted into a hole 12a shown in
The pair of pistons 25a, 25b and the springs 26a, 26b in the operative mechanism 22 are disposed inside cylinder chambers 24a, 24b, respectively. By switching of the switching valve 18, pressure oil from the hydraulic pump 19 is supplied to the cylinder chamber 24b, and when pressure oil inside the cylinder chamber 24a is discharged to the tank 20, the piston 25b slides toward the left direction in
The pair of pressing members 28a, 28b in the operative mechanism 23 are urged toward a direction in which they come close to each other by the urging force of the springs 29a, 29b disposed inside spring chambers 27a, 27b, respectively. A rotation stop mechanism of the eccentric cam ring 3 is formed by the pair of pressing members 28a, 28b.
When the eccentric cam ring 3 moves by the operation of the pair of pistons 25a, 25b in the operative mechanism 22, the springs 29a, 29b are deformed, respectively, and the eccentric cam ring 3 can be moved in parallel.
The disposed position of the cylinder chamber 24b and the disposed position of the spring chamber 27a provided with the pressing member 28a may be reversed to construct the operative mechanism 22 and the operative mechanism 23. At this time, the operative mechanism 22 is composed of the cylinder chamber 24a provided with the piston 25a and the spring chamber 27a provided with the pressing member 28a disposed in place of the cylinder chamber 24b, and the operative mechanism 23 is composed of the cylinder chamber 24b provided with the piston 25b disposed in place of the spring chamber 27a and the spring chamber 27b provided with the pressing member 28b.
Further, similarly, the disposed position of the cylinder chamber 24b and the disposed position of the spring chamber 27b provided with the pressing member 28b may be reversed to construct the operative mechanism 22 and the operative mechanism 23.
Even when such a structure is made, pressure oil discharged from the switching valve 18 is selectively supplied to the cylinder chamber 24a and the cylinder chamber 24b, so that movement of the eccentric cam ring 3 can be controlled.
In the structure of the second embodiment, pairs of pistons making contact with both sides of the engaging members 30, 31 shown in
As shown in
In this case, since the operative mechanisms 22, 23 imparting the eccentric amount to the eccentric cam ring 3 are disposed on the outside of the eccentric cam ring 3 in the axial direction thereof, the length of the eccentric radial piston pump 1 in the axial direction thereof becomes longer.
However, since the outside dimension of the eccentric radial piston pump 1 in the radial direction thereof can be made small, as a result, the maximum dimension including the vertical and horizontal lengths and the height of the eccentric radial piston pump 1 can be configured to be small.
Instead of the structure in which the hole 12a shown in
The eccentric radial piston motor 32 has a structure in which the cylinder block 4 and a pintle 33 rotate integrally. Thus, passages of pressure oil formed in the pintle 33, which are communicated with ports 34, 35, respectively, are formed to have the same diameter.
In this connection, the eccentric radial piston pump 1 is constructed in such a way that the pintle 8 does not rotate while the cylinder block 4 rotates. Thus, with respect to the passages of pressure oil formed in the pintle 33, the diameter of the passage communicated with the intake port 10 is larger than that of the passage communicated with the discharge port 11.
The eccentric radial piston pump 1 may be constructed in such a way that the diameter of the passage communicated with the intake port 10 is the same as that of the passage communicated with the discharge port 11. Specifically, in the eccentric radial piston pump/motor, it is necessary that the diameter of the passage communicated with the intake port 10 is the same as that of the passage communicated with the discharge port 11.
Although
In the eccentric radial piston motor 32 shown in
At the same time, the port 34 communicated with the high pressure side in the lower side is communicated with pressure oil of the low pressure side. That is, the ports 34, 35 are communicated with pressure oil of the high pressure side and pressure oil of the low pressure side, alternately, respectively, in accordance with the rotation of the cylinder block 4 and the pintle 33.
High pressure oil is supplied from the port 34 or the port 35 which is communicated with pressure oil of the high pressure side into the cylinder bore 7. By High pressure oil supplied into the cylinder bore 7, the piston 5 inside the cylinder bore 7 is pressed to rotate the cylinder block 4.
Similarly to the description of the case of the eccentric radial piston pump 1 in the first embodiment, the rib 12 may be constructed in such a way that it protrudes in the radial direction over a predetermined area of the inner peripheral surface of the end portion on at least the high pressure side of the eccentric cam ring 3. By constructing the rib 12, the rigidity of the eccentric cam ring 3 can be increased so that the eccentric cam ring 3 is not deformed.
The rib 12 may be constructed similarly to those shown in
By providing the rib 12 on the eccentric cam ring 3, working effects similar to those of the case of the first embodiment in which the eccentric cam ring 3 having the rib 12 is employed in the eccentric radial piston pump 1 can be produced. The results of the analysis models described employing FIGS. 8 to 10 can be applied to the case of the eccentric radial piston motor 32 without any changes.
The structure of the eccentric radial piston motor 32 may be similar to the eccentric radial piston pump 1 shown in
Similarly to the description in the second embodiment, a rotation stop engaging member being used when the eccentric cam ring is made eccentric or an engaging member with respect to an operative mechanism imparting an eccentric amount to the eccentric cam ring can be provided on a side surface of the rib 12 disposed on the eccentric cam ring 3.
Although the structure of the eccentric radial piston pump 1 and the structure of the eccentric radial piston motor 32 are described in the embodiments described above, the structure of the eccentric radial piston pump or the eccentric radial piston motor described in the embodiments includes the structure of an eccentric radial piston pump/motor.
In the present invention, technical idea of the present invention can be applied to a device or the like to which the technical idea of the present invention can be applied.
Number | Date | Country | Kind |
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2005-112440 | Apr 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/305912 | 3/24/2006 | WO | 00 | 10/3/2007 |