This application is the US-national stage of PCT application PCT/EP2015/067568 filed 30 Jul. 2015 and claiming the priority of German patent application 102014112552.5 itself filed 1 Sep. 2014.
The invention relates to an eccentric screw pump having at least one stator of elastic material and a rotor rotatable or mounted to rotate in the stator and surrounded at least in some regions by a stator casing, also referred to as a stator housing, the stator housing being axially split and being formed by at least two housing segments so as to form a stator-clamping device that can press the stator radially against the rotor.
In such an eccentric screw pump, the rotor is normally connected with the drive or drive shaft by at least one coupling rod, also referred to as an articulated shaft. The pump has an intake fitting as well as an output fitting, and the stator is connected with a connection flange of the intake fitting with its one end, and with a connection flange of the output fitting with its other end. Elastic material particularly means an elastomer, for example a (synthetic) rubber or a rubber mixture. Furthermore, composite materials composed of an elastomer or another material, for example metal, are also included. Preferably, the (elastomeric) stator is an axially split stator formed by at least two stator shells. In such an eccentric screw pump, the (split) stator is replaceable separately from the stator housing, and consequently is not permanently connected with the stator housing, particularly not one piece therewith. In this way, the possibility exists of replacing the elastomeric stator separately from the stator housing, specifically without complicated disassembly of the pump being necessary. Preferably, the stator is formed by two stator half-shells. The stator housing is formed by at least two housing segments, for example three housing segments or at least four housing segments that form a stator-clamping device. In this regard, the stator or the stator shells lies/lie against complementary seal faces on the respective housing part (intake fitting or output fitting) or against complementary adapters, with seal faces on the ends. Adjusting elements, for example adjusting screws, are provided for clamping the stator; these act on the housing segments or on their end clamping flanges radially, for example, so that the housing segments can be pressed against the stator radially using these clamping screws.
An eccentric screw pump of the type described initially is known from WO 2009/024279 [U.S. Pat. No. 8,439,659], for example. The housing segments of the stator housing have attachment flanges on the end that are connected with the connection flange of the intake fitting or output fittings or with separate adapters using clamping means, for the purpose of clamping the stator. These clamping means or adjusting means are adjusting screws that are essentially oriented radially. The known eccentric screw pump has proven itself outstanding in practice. The fact that the stator can be re-clamped is particularly advantageous, so that after a certain amount of wear, for example, adjustment and thereby optimization of operation is possible. Proceeding from this, the known measures are capable of being developed further. This is where the invention takes its start.
The object of the invention is to provide an eccentric screw pump of the type described above but having improved adjusting and/or clamping possibilities.
To attain this object, the invention teaches, in the case of an eccentric screw pump of the type described above that the stator-clamping device has one or more actuators that are connected with the adjusting elements or equipped with the adjusting elements for automated advancing of the stator. Preferably, the actuators are connected with a controller or equipped with a controller, and the actuators can be driven by the controller as a function of status data or operating parameters of the eccentric screw pump. Such status data or operating parameters can be made available directly by the pump or the pump controller, for example. Thus, the controller can be connected with the pump drive or the pump drive controller, for example, or can be integrated into it, and the actuators can be driven by the controller as a function of the power consumed by the drive motor or of the motor current, for example. In addition or alternatively, control can also take place as a function of other parameters, for example of the counter-pressure and/or the volume stream. In addition or optionally, sensors can be integrated into the eccentric screw pump and connected with the controller so that the actuators can be driven by the controller as a function of measurement values that are recorded by the sensors, for example temperature values and/or pressure values. However, it is also possible to use sensors that are not an integral part of the pump itself, but rather are integrated into the system as a whole and are provided upstream and/or downstream of the pump, for example. Thus, the conveyed fluid can be determined using a through-flow volume meter downstream of the pump, or the counter-pressure can also be determined with a pressure sensor downstream of the pump.
In this regard, the invention proceeds from the recognition that the function, the operation and/or the durability of an eccentric screw pump or its components can be optimized if manual adjustment of the stator is replaced or at least supplemented with automated adjustment. The adjusting elements with which the stator is adjusted or reclamped are consequently no longer actuated (only) by suitable tools, but rather the stator-clamping device is equipped with actuators that allow automated positioning.
In this way, first of all the possibility exists of adjusting the stator automatically, i.e. not manually, using the drives, after a specific period of operation. This procedure can be triggered in targeted manner by an operator, for example at specific time intervals or if decreasing efficiency is reported, etc. Particularly preferably, however, automatic adjustment takes place with automatic control, as a function of status data or operating parameters of the eccentric screw pump. Thus, the possibility exists of constantly operating the pump at an optimal degree of efficiency when operating conditions change, specifically preferably in the sense of control with or without feedback. The controller can consequently operate the actuators at intervals or continuously, in the sense of control with or without feedback as a function of status data or operating parameters. In this regard, the degree of efficiency of the pump can be constantly determined and monitored by the power consumed by the drive motor, the counter-pressure and/or volume stream. In the case of a deviation from the optimal degree of efficiency, the positioning of the pump can be changed automatically. Thus, the hydraulic power of the pump results from the conveyed amount and the counter-pressure or difference pressure. Both parameters can be recorded and the hydraulic power can be determined from them. This hydraulic power can then be compared with the drive power of the pump, and the total degree of efficiency can be derived from this. Optionally, other advantages can also be achieved, along with constant control to the optimal degree of efficiency. If, for example, the smallest possible drive power is to be used, then the controller can be designed for a specific maximally permissible startup moment. By opening or relieving stress on the stator during startup, startup moments and operating moments can be reduced, for example, and thereby operation and the useful lifetime of the pump can be improved. Furthermore, control of the positioning can take place as a function of the temperature of the stator, by temperature measurements at the stator; for example, the positioning can be restricted in the case of a maximally allowed stator temperature. In this way, the stator service life can be extended.
Consequently, the core of the present invention is the actuators with which the housing segments can automatically be actuated radially for clamping or adjusting the stator. Such actuators can be electrical or electric motor drives, for example. Alternatively, hydraulic drives, for example hydraulic cylinders, or pneumatic drives, for example pneumatic cylinders, can be used.
Actuators can be combined with the most varied mechanical stator-clamping devices of the eccentric screw pump.
Thus, the invention can be implemented with the concept known from WO 2009/024279 [U.S. Pat. No. 8,439,659], for example, in which the adjusting elements acting on the housing segments are adjusting screws and, at the same time, radial clamping screws. Separate drives, for example electric motors, can be connected with these adjusting screws for example such that the drives actuate the adjusting screws radially. Alternatively, the possibility exists of replacing these known adjusting screws with driven adjusting elements, for example stepper motors or hydraulic or pneumatic cylinders. In the case of a hydraulic or pneumatic cylinder, the piston of the cylinder, for example, can form the adjusting element that acts on the housing segment. A stepper motor, for example, can act on a respective adjusting element that replaces the adjusting screw.
In an alternative embodiment, clamping of the stator does not take place by adjusting elements that can be actuated radially, for example by adjusting screws, but rather by clamping elements that can be displaced axially or parallel to the axis, for example a clamping ring that can be displaced axially or multiple clamping segments that can be displaced axially. In such an embodiment, the housing segments each have a clamping flange with first clamping surfaces on the end, and one or more clamping elements that can be displaced axially, for example a clamping ring or multiple clamping segments, having second clamping surfaces, are set onto the clamping flange or the clamping flanges, and the first clamping surfaces and the second clamping surfaces are configured in such a manner and interact in such a manner that the stator housing can be pressed radially against the stator during an axial displacement of the clamping elements. In this regard, the first clamping surfaces and/or the second clamping surfaces are wedges. The clamping elements are then configured to be frustoconical, for example inner cones. The clamping flanges are configured to be complementarily frustoconical, for example outer cones. Preferably, both the first clamping surfaces and the second clamping surfaces are wedges that then lie against one another at a common contact surface, if applicable. However, the contact of the two clamping surfaces, for example wedges, can also be restricted to linear contact. Adjustment takes place by axial displacement of the clamping ring or the clamping segments, and deflection of the axial force, turning it into a radial force, takes place by the clamping surfaces or wedges. This embodiment, with clamping ring or clamping segments, opens up further optimization of automatic positioning.
Thus, first of all the possibility exists that in this embodiment, as well, adjusting screws are provided as adjusting elements that then, however, act on the axially displaceable clamping ring or the axially displaceable clamping elements axially. In this case, once again the drives already mentioned above in connection with adjusting screws can be used, and the adjusting screws can then also be replaced with adjusting elements of the drives, so that the actuators are equipped with adjusting elements.
In a further development of the wedge principle with clamping ring or clamping segments, the possibility also exists that the two clamping rings of the pump that lie opposite one another are connected with one another through clamping levers. Thus, one or more clamping levers can be connected at every clamping ring, and the clamping levers (in pairs) are connected with one another through a common activation lever, for example. Then a drive can act on this activation lever. Alternatively, the activation levers that are connected with the clamping rings can be actuated by separate drives that are supported on a base plate of the pump or a housing part, for example. Finally, the possibility exists of coupling the two clamping rings with one another directly, by linear motors, and of clamping them against one another in this manner, too.
In a further embodiment, the possibility exists that the clamping ring itself is maintained to be rotatable, as a rotatable clamping ring, and is axially displaced within the rotation. This can be implemented, for example, in that the clamping ring is guided on the respective housing part above the connection adapter, by a screwthread, in that the housing part or the connection adapter is provided with an outside thread and the clamping ring is provided with a complementary inside thread, for example. On rotation of the clamping ring on the housing part, this ring is then simultaneously displaced axially in the sense of positioning. According to such an embodiment, the clamping ring can then be provided with gear teeth on its outer periphery on which an electric motor drive, for example, then acts with a drive pinion. Alternatively, this embodiment can also be configured in such a manner that it is not the clamping ring itself that has the wedges, that is provided with an inside thread and/or outside thread, but rather a separate adjusting ring or positioning ring provided with the threads and gear teeth described, and that the clamping ring is either rotationally coupled with the adjusting ring or also is provided so as to rotate relative to the adjusting ring, so that, on rotation of the adjusting ring, the clamping ring is not rotated, but rather only displaced axially.
Alternatively, a rotatable adjusting ring can displace the clamping ring when rotated in that the adjusting ring and the clamping ring are provided with angled faces that are complementarily coordinated with one another. Thus, the adjusting ring can have one or more angled faces or slanted positioning surfaces on the surface facing the clamping ring and/or the clamping ring can have (complementary) angled faces or slanted surfaces on the surface facing the adjusting ring, so that the angled complementary faces, if applicable, the “total thickness” of adjusting ring, on the one hand, and clamping ring, on the other hand, changes on rotation of the adjusting ring, and thereby the clamping ring is displaced axially. In this regard, reference is made to the drawing. In this embodiment, too, a drive can act directly on the adjusting ring, for example via complementary gear teeth.
Alternatively, it lies within the scope of the invention that once again, a linear adjusting element acts on the adjusting ring tangentially, for example an adjusting screw that actuates the adjusting ring tangentially, and the adjusting screw or a similar linear adjusting element is driven by the drive.
Alternatively, the adjusting ring can also be provided with recesses that are structured as guide tracks, and rolling bodies or sliding bodies, for example balls, are held in these recesses or guide tracks, and these bodies, for example balls, act on the clamping element, for example the clamping ring, and press it down. The guide tracks or recesses are configured as cams, for example, i.e. they have a depth that decreases over its length (i.e. angularly of the ring). On rotation of such an adjusting ring, the bodies, for example balls, then migrate in these recesses that are increasingly shallow, so that the balls are moved axially during the rotation, and thereby actuate the clamping ring axially. Particularly preferably, the recesses are arcuate pockets or grooves that have a depth that decreases angularly from one end to the other end. The possibility exists that such recesses are provided only in the adjusting ring. Preferably, however, complementary recesses are also provided in the clamping ring, so that the rolling bodies, for example balls, are then guided in complementary recesses of the adjusting ring as well as of the clamping ring.
In the following, the invention will be explained in greater detail with reference to a drawing that shows a single embodiment. In the drawing:
In the figures, an eccentric screw pump is shown that basically comprises a stator 1 of an elastic material and a rotor 2 mounted in the stator 1, the stator 1 being at least partially surrounded by a stator housing 3. Furthermore, the pump has an intake fitting 4 as well as an output fitting 5, also referred to as a pressure connector. An unillustrated pump drive is also provided with and the pump drive acts on the rotor 2 through a coupling rod 6. The coupling rod is connected between the rotor 2 and a drive shaft through couplings 7. The pump is usually mounted on a base plate 8 that can be supplied with the pump or also a base plate 8 of the user. The stator 1 is connected in known manner with a connection flange 9 of the intake fitting at its upstream end and with a connection flange 10 of the output fitting 5 at its downstream end. In this regard, connection does not take place directly to these connection flanges 9 and 10 here shown, but rather with the interposition of respective adapters 11 and 12. These adapters 11 and 12 are also referred to as centering rings or segment holders.
The stator 1 is an axially split stator and for this purpose here is formed by two half shells 1a and 1b that each extend over an angle of 180°. Axially split means subdivided along a stator axis L or parallel to it. The split plane between the half shells consequently runs parallel to the axis L. This axially split embodiment of the elastomeric stator makes it possible to disassemble and assemble the stator 1 while the intake fitting 4, an output 5, and rotor 2 are mounted in place. In this regard, reference is made to WO 2009/024279 [U.S. Pat. No. 8,439,659].
In order to guarantee a perfect seal in spite of this split method of construction, the stator 1 and its half shells 1a and 1b have seal faces 13 and 14 on their ends. The half shells 1a and 1b can be set onto stator holders with their end seal faces 13 and 14, and these stator holders are provided on the adapters 11, 12 in the embodiment shown here. The adapters 11 and 12 can be set into known holders of the intake fitting 4 and an output fitting 5 so that the intake fitting 4 and the output fitting 5 can be of conventional construction. The end seal faces 13 and 14 of the stator are be frustoconical or as frustoconical housing segments, specifically in the “inner cone” embodiment. The stator holders also have complementary frustoconical seal counter faces 17 and 18 that here are outer cones. Sealing takes place via rubber squeezing. Fixation and sealing of the half shells 1a and 1b takes place using the stator housing 3. It is an axially split housing and for this purpose has multiple housing segments 19, here four. This stator housing 3 with its housing segments 19 forms a stator-clamping or -adjustment apparatus with which the axially split stator 1 can be both fixed in place and sealed and a desired prestress or bias can be set in the stator 1.
For this purpose, the housing segments 19 have clamping flanges 20 on their ends that have first clamping surfaces 21 that are here wedges. Clamping elements 22 set onto the clamping flanges 20 are here clamping rings and provided with second clamping surfaces 24 that are also wedges. The first clamping surfaces 21 and the second clamping surfaces 24 are now configured in such a manner and interact in such a manner that the stator housing 3, 19 is radially clamped against the stator 1 on axial displacement of the clamping elements or clamping rings 22. The clamping ring 22 shown here can also be replaced with individual clamping segments, so that the individual clamping segments then form an interrupted clamping ring, so to speak. Such an embodiment is not shown in the figures, but the explanations in the figure description apply analogously.
Here according to
According to the invention, one or more actuators 40 are provided that are connected with these adjusting elements for automatic positioning the stator 1 or are equipped with them. Proceeding from
There, stepper motors are shown as actuators 40 that act on the clamping ring 22 parallel to the axis through adjusting elements 25. The adjusting screws shown in
An alternative embodiment is shown in
While the two clamping rings 22 on the two pump ends can be actuated separately and independently of one another according to
Here according to
According to
A comparable concept is implemented here according to
The concept shown in
A modified embodiment is shown in
The drives 40, which are shown schematically in the figures, are critical to the invention, since they actually allow automated positioning of the clamping elements, for example the clamping rings. These drives are preferably equipped with controllers and connected with controllers that drive the drives as a function of status data or operating parameters of the eccentric screw pump. However, sensors can also be provided that provide such status data. No details are shown in the figures.
An alternative embodiment is shown in
Number | Date | Country | Kind |
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10 2014 112 552 | Sep 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/067568 | 7/30/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/034341 | 3/10/2016 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6358027 | Lane | Mar 2002 | B1 |
6666668 | Kaechele | Dec 2003 | B1 |
8439659 | Loeker | May 2013 | B2 |
20060073032 | Parrett | Apr 2006 | A1 |
20090110579 | Amburgey | Apr 2009 | A1 |
20120063941 | Overmeier | Mar 2012 | A1 |
Number | Date | Country | |
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20170268505 A1 | Sep 2017 | US |