Patent Application
20130068764
1. Field of the Invention
The present invention relates to an ergonomically designed bottle and package system.
2. Description of the Related Art
Multiple use container and composite packaging systems have been utilized in order to facilitate the storage and transport of a variety of materials. Often the container is used as the primary means for containing the material such that the material is sealed. These materials may include wet or dry goods and may come in a variety of dimensions. In some cases, the packaging system may further comprise an external box for housing the container. The box may be used to provide additional strength and/or protection and often provides for a packaging more suitable for stacking and transport. The external box also provides a surface that is suitable for advertising and describing the product contained therein.
Both the container and the packaging system may be used for the purpose of storing a material from the point of manufacture until it is delivered to its subsequent end use. Furthermore, the bottle in a package combination results in a configuration that is easily stackable for storage and transport in multiple unit stacking configurations.
One common use for these packages it for the distribution and use of oils, e.g., food service industry. Consequently, it is important that these systems enable a user to use and store the package safely and efficiently after the container is opened until the product has been fully consumed.
However, the conventional containers do not always provide all of these benefits in an economically efficient manner. That is, the use of handles and thick walled containers require external packaging that is large and of a relatively high weight. Furthermore, most composite packaging systems require that the container be withdrawn from the box in order to access the contents container therein. This is especially problematic when the spout must be accessed in order to pour contents from the container. Thus, the container, during end use, loses the benefits associated with the box part of the system, i.e. stackability.
Therefore, there is a need for an improved container that provides for better ergonomic handling during both pouring and carrying, while having a minimal size and weight.
Accordingly, an aspect of the present invention is to provide a packaging comprising a container in a box. The container comprising a top, a bottom sides extending from the top to the bottom and comprising a front side and a back side. The container also includes a neck extending from a top of the container for inserting and removing contents from the container and a handle pivotally attached to the container. The box comprises the box comprising a top cover, a bottom cover and side portions extending from the top cover to the bottom cover that include a front side and a back side. The box also includes an opening on the top cover that expose the neck for pouring the contents of the container and that provide space for folding the handle between a first position where the handle contacts the top of the container and a second position where the handle extends upward from the top of the container. The opening in the bottom cover exposes the bottom of the container.
According to another aspect, a top of the neck is disposed below a level of the top cover.
According to another aspect, a top of the neck extends above a top level of the top cover.
According to another aspect, the bottom of the container includes a recess directly below the neck that is sized to fit and receive a neck of the same size. The opening in the bottom cover is sized to expose the recess to enable insertion of a neck of an adjacent container.
According to another aspect, the average wall thickness of the sides is within the range 0.010 to 0.014 inches.
According to another aspect, the top of the container comprises a recess portion configured to receive the handle when the handle is in the first position such that the handle does not protrude above the top of the container. The packaging may also include a second recess portion positioned adjacent the neck; and a tube extending from a side of the neck over the second recess to communicate with a portion of the top of the container that is disposed between the second recess and the recess portion.
According to another aspect, the container includes protrusions disposed on the recess portion configured to secure the handle before it is pivotally attached to the container.
According to another aspect, the handle is pivotally connected to a flash portion extending from the top of the container.
According to another aspect, the handle is integrally molded with the container.
According to another aspect, a grip recess portion is included on the top of the bottle disposed at a rear portion of the top.
According to another aspect a packaging is provided comprising a container in a box. The container comprising a top, a bottom sides extending from the top to the bottom and comprising a front side and a back side. The container also includes a neck extending from a top of the container for inserting and removing contents from the container and a grip recess formed in the top of the container. The box comprises the box comprising a top cover, a bottom cover and side portions extending from the top cover to the bottom cover that include a front side and a back side. The box also includes an opening on the top cover that expose the neck for pouring the contents of the container and that provide space accessing the grip recess. The opening in the bottom cover exposes the bottom of the container.
According to another aspect, a top of the neck extends above a top level of the top cover and the bottom of the container includes a recess directly below the neck that is sized to fit and receive a neck of the same size. The opening in the bottom cover is sized to expose the recess to enable insertion of a neck of an adjacent container.
According to another aspect, the average wall thickness of the sides is within the range 0.010 to 0.014 inches.
According to another aspect the packaging further comprising a speaker portion disposed on at least one of the sides of the container to absorb pressure to thereby prevent a failure of the container.
According to another aspect, the packing efficiency is greater than 80 percent.
The above and other features and aspects of the present invention will become more apparent by describing in detail non-limiting, exemplary embodiments thereof with reference to the attached drawings in which:
The container and packing system according to the present invention according to the non-limiting, exemplary embodiments of the present invention will now be described more fully with reference to the accompanying drawings.
Additionally, to add some strength and rigidity to the plastic container 100, ribs 190 are added to various portions where needed. In this embodiment, the ribs 190 are added to the corners bridging the top 110 to the side portions and the corners bridging the bottom 120 to the side portions. A cross-sectional structure of these ribs is shown in
The ribs 190 may be added to the front 130 of the plastic container 100 to provide additional strength to those portions below the neck 160 to prevent the neck 160 from sagging. Also, the portions of the back 140 and sides 150 may also be fitted with ribs 190.
Ergonomically, the plastic container includes a handle 170 that is pivotally attached to the top 110 of the plastic container 100. While not being limited to any particular location, in this embodiment, the handle 170 is pivotally connected to a portion of the top 110 substantially above the center of gravity of the filled container. This prevents a full container from tilting when lifted by the handle and thereby prevents accidental spilling of the contents when grasped by the handle 170. Consequently, the positioning of the handle 170, while not necessarily being confined to being directly above the center of gravity, should be placed such that the tilting is limited to an amount that prevents accidental spilling. In addition, the handle 170 is configured to pivot about an axis that extends perpendicular to the front/back direction of the plastic container 100.
While conventional plastic containers utilize a handle that is integrally molded with the plastic container, when the container walls are designed to have a finished thickness of 0.010-0.014 inches, such a complex shape may induce material thickness variations falling well below this thickness range, and thus, may result in weak or thin areas highly susceptible to failure. Consequently, in this embodiment, the handle 170 is pre-molded separately from the plastic container 100 and then added by pressing a pin through a flash portion 175 that is integrally formed during the molding of the plastic bottle 100.
The top 110 of the plastic container 100 also includes an anti-glug recess 165 and a handle recess 178, which run horizontally from side to side across the container. These recesses define upper ridges that provide structurally rigidity at the top 110 of the plastic container 100. Further, the anti-glug recess 165 provides separation from the upper volume of the container and the neck 160. These portions are connected using a tube 162 that permits air flow into the top of the plastic container 100 during pouring to prevent glugging.
The handle recess 178, on the other hand, in addition to adding some structural rigidity, also provides a parking space for the handle so that the plastic container 100 can be stacked when placed in a corrugated carton.
In addition, as shown in
Because of the lightweight nature of this plastic container 100, it is coupled with a corrugated carton as shown in
Using a corrugated carton 195 to house the plastic container 100 creates a packaging system that permits the use of a thin walled container 100. In addition, the corrugated carton 195 is fitted with a top opening 196 that permits access to the neck 160 and handle 170 for pouring. As shown in FIG. 6, the top opening 196 extends through at least the height of the neck 160 on the front 130 of the plastic container to a position behind the handle 170. This enables a user to empty the contents of the plastic container 100 without first removing it from the corrugated carton. The user can access the handle to rotate it upward. In addition, the extension of the opening along the front adjacent the neck, enables a user to pour contents without impacting the front of the corrugated carton 195. Accordingly, even after the packaging has been accessed to consume the contents, the packaging system remains intact. Thus, the stackability of the packaging system can be maintained until all of the product is consumed. In view of this, the corrugated carton also serves to absorb any liquid spillage that may ordinarily remain on the plastic container 100 after pouring out a portion of the contents.
In addition, as shown in
As shown in these figures, by providing the container with a foldable handle and having a top surface parallel with the top of the neck 160, the packing efficiency of the packaging system, i.e., the ratio of the internal volume of the corrugated carton to the internal volume of the plastic container 100, is maximized over the related art.
A second embodiment of the present invention is illustrated in
Additionally, to add some strength and rigidity to the plastic container 200, ribs 290 are added to various portions in the same manner as described in the first embodiment.
Ergonomically, the plastic container includes a handle 270 that is pivotally attached to the top 210 of the plastic container 200. While not being limited to any particular location, in this embodiment, the handle 270 is pivotally connected to a portion of the top 210 and is integrally formed using the flash generated when molding the plastic container 200. In contrast to the first embodiment, this handle pivots about an axis parallel to the front/back direction of the plastic container 200. The handle 270 also has a portion that is configured to extend to a portion of the top 210 that is vertically above the center of gravity of the filled container.
It is noted that the handle 170 of the first embodiment and the handle 270 are configured to pivot in different directions. However, the handle 170 may be configured to pivot in the same manner as the handle 270 and vice versa. While conventional plastic containers utilize a handle that is integrally molded with the plastic container, they typically include some amount of hollow volume and also require a thicker walled structure. However, when the container walls are designed to have a finished thickness of 0.010-0.014 inches, such a complex shape may induce material thickness variations falling well below this thickness range, and thus, may result in weak or thin areas highly susceptible to failure. Consequently, in this embodiment, the handle 270 is solid and molded using the excess flash present at the top of the plastic container 200.
In addition, this handle 270 is formed of a relative low profile so that the size of the packing system as describe can be minimized. As shown in
Although the handle 270 is formed to have a low profile so as to lay flat when folded, as shown in
The top 210 of the plastic container 100 also includes a two grip recesses 215 that enable a user to better grip the plastic container 200 when emptying contents from the container.
In contrast to the first embodiment, the neck 260 finish extends about the top 210 of the container. Consequently, when the plastic container 200 is placed within a corrugated carton 295, the neck 260 extends above the top of the carton. To accommodate this neck extension, the bottom of the plastic container 200 has a neck recess 265 sized to receive the neck 260 from an adjoining plastic container when stacked.
Because of the lightweight nature of this plastic bottle 200, it is coupled with a corrugated carton as shown in
In addition, the corrugated carton 295 is fitted with a top opening 296 that permits access to the neck 260 and handle 270 for pouring. As shown in
In addition, as shown in
As shown in these figures, by providing the container with a foldable handle, the packing efficiency of the packaging system, i.e., the ratio of the internal volume of the corrugated carton to the internal volume of the plastic container 200 is greatly increased over the related art.
Additionally, to add some strength and rigidity to the plastic container 300, ribs 190 are added to various portions where needed. In this embodiment, the ribs 190 are added to the corners bridging the top 310 to the side portions and the corners bridging the bottom 320 to the side portions. A cross-sectional structure of these ribs is shown in
The ribs 190 may be added to the front 330 of the plastic container 300 to provide additional strength to those portions below the neck 360 to prevent the neck 360 from sagging. Also, portions of the back 340 and sides 350 may also be fitted with ribs 190.
Ergonomically, the plastic container includes a top grip recess 370 that is placed in the center portion of the top 310 of the plastic container 300. This top grip recess 370 includes a protruding portion 371 that facilitates gripping by a user while preventing the user's grip from slipping while pouring contents from the plastic container 300. This top grip recess 370 is placed on the back half of the top 310 of the plastic container 300.
To maximize the internal volume of the plastic container 300, the width of this to grip recess 370 is limited to 4 inches in width. However, the width may be as small as 2.5 inches and as large as 4.5 inches. Otherwise, to maximize the volumetric efficiency, the top 310 surface of the plastic container is substantially planar, i.e., it may include some ribs to increase structural rigidity. In addition, to facilitate pouring of the contents, a bottom grip recess 375 may be added to the bottom of the container. This bottom grip recess 375 includes a gripping surface 376 that is extends within 10 degrees of a vertical direction to permit effective gripping when the plastic container is being tilted to pour contents. As shown in
In contrast to the first embodiment, the neck 360 finish extends above the top 310 of the container. Consequently, when the plastic container 300 is placed within a corrugated carton 395, the neck 360 extends above the top of the carton. To accommodate this neck extension, the bottom of the plastic container 300 has a neck recess 365 sized to receive the neck 360 from an adjoining plastic container when stacked.
Because of the lightweight nature of this plastic container 300, it is coupled with a corrugated carton 395 as shown in
Using a corrugated carton 395 to house the plastic container 300 creates a packaging system that permits the use of a thin walled container 300. In addition, the corrugated carton 395 is fitted with a top opening 396 that permits access to the neck 360 and top grip recess 370 for pouring. As shown in
In addition, as shown in
As shown in these figures, by providing the container with recessed handles, the packing efficiency of the packaging system, i.e., the ratio of the internal volume of the corrugated carton to the internal volume of the plastic container 300, can be maximized.
In contrast to the first embodiment, the neck 460 finish extends about the top 410 of the container. Consequently, when the plastic container 400 is placed within a corrugated carton 495, the neck 460 extends above the top of the carton. To accommodate this neck extension, the bottom of the plastic container 400 has a neck recess 465 sized to receive the neck 460 from an adjoining plastic container when stacked.
Additionally, to add some strength and rigidity to the plastic container 400, ribs 190 are added to various portions where needed. In this embodiment, the ribs 190 are added to the corners bridging the top 410 to the side portions and the corners bridging the bottom 420 to the side portions. A cross-sectional structure of these ribs is shown in
The ribs 190 may be added to the front 430 of the plastic container 400 to provide additional strength to those portions below the neck 460 to prevent the neck 460 from sagging. Also, the portions of the back 440 and sides 450 may also be fitted with ribs 190.
Ergonomically, the plastic container includes two top recesses 411 on the top 410 of the plastic container 400. These recesses 411 form a ridge therebetween which adds to the rigidity of the top 410 of the plastic container 400.
While conventional plastic containers utilize a handle that is integrally molded with the plastic container, when the container walls are designed to have a finished thickness of 0.010-0.014 inches, such a complex shape may induce material thickness variations falling well below this thickness range, and thus, may result in weak or thin areas highly susceptible to failure. Consequently, in this embodiment, the rear recess 411 provides a surface that enables a user to pour the contents by tilting the plastic container 400 toward the neck 460.
The forward recess 411 is adjacent the neck 460 and runs horizontally from side to side across the container. This forward recess 411 provides separation from the upper volume of the container and the neck 460. These portions are connected using a tube 462 that permits air flow into the top of the plastic container 400 during pouring to prevent glugging.
This embodiment also includes a speaker unit 480 that is designed to absorb pressure generated in the event the plastic container 400 receives an impact, e.g., the container is dropped. A cross-section of the speaker unit 480 is shown in
Because of the lightweight nature of this plastic container 400, it is coupled with a corrugated carton 495 as shown in
Using a corrugated carton 495 to house the plastic container 400 creates a packaging system that permits the use of a thin walled container 400. In addition, the corrugated carton 495 is fitted with a top opening 496 that permits access to the neck 460 and rear recess 411 for pouring. As shown in
This opening 47 includes a front portion that enables the neck 460 of a lower plastic container to enter the neck recess 465 when multiple containers are stacked vertically.
Accordingly, even after the packaging has been accessed to consume the contents, the packaging system remains intact. Thus, the stackability of the packaging system can be maintained until all of the product is consumed. In view of this, the corrugated carton also serves to absorb any liquid spillage that may ordinarily remain on the plastic container 100 after pouring out a portion of the contents.
Tables 1 and 2 show the volumetric packing efficiencies of a comparative packing system in contrast to the improved volumetric packing efficiencies of the embodiments of the present invention. It is noted that both bottles are sized to carry 584 ounces.
Table 1 represents the bottle and carton sized representative of a 351b bottle as disclosed in U.S. Patent publication 2008/0073317. In view of the configuration of this bottle design, as shown in
As shown above, the embodiments of the present invention utilize the overall packing space more efficiently. Accordingly, as shown in
Regarding packing efficiencies, the bottles each are designed to contain 584 ounces. However, the comparative example requires a carton having an interval volume of 1303.96 cubic inches, or 722 ounces. This provides a packing efficiency of 584 divided by 722, or about an 80% packing efficiency. By contrast, the various embodiments require a carton having an internal volume of 1193.3 cubic inches, or 661 ounces. This provides a packing efficiency of 584 divided by 661, or about an 88% packing efficiency.
While this invention has been particularly shown and described with reference to exemplary embodiments thereof, the above description should be considered in as illustrations of the exemplary embodiments only and are not for purposes of limitation. Therefore, the scope of the invention is defined not by the detailed description of the invention but by the appended claims, and all differences within the scope will be construed as being included in the present invention. Additionally, the features described in the various embodiments are not exclusive in that a feature of one embodiment may be incorporated into another embodiment.
This application claims the benefit of U.S. Provisional Patent Application No. 61/533,869 filed Sep. 13, 2011 and U.S. Provisional Patent Application No. 61/580,146 filed Dec. 23, 2011 in the U.S. Patent Trademark Office, the disclosures of which are incorporated herein in their entirety by reference.
| Number | Date | Country | |
|---|---|---|---|
| 61580146 | Dec 2011 | US | |
| 61533869 | Sep 2011 | US |
