The present invention is generally related to permanent magnet linear brakes and is more particularly directed to an eddy current brake and magnet system for providing adjustable braking for movable apparatus, for example, rail support moving apparatus, go-cart moving apparatus, elevator moving apparatus, conveyer moving apparatus, roller coaster moving apparatus, and magnetically levitated vehicles or apparatus, among others.
Heretofore, eddy current braking system for providing deceleration of moving apparatus have utilized physically fixed magnets which provided no opportunity to adjust braking before or during passage of a diamagnetic member past a linear array of permanent magnets.
Accordingly, such prior art systems, when installed for decelerating a plurality of moving apparatus, cannot accommodate for variations in apparatus weight, speed, and size.
The present invention provides for a unique permanent magnet array arrangement and apparatus for adjusting braking force before and/or during passage of apparatus, such as, for example, a car past a selected point.
An eddy current brake in accordance with the present invention generally includes a diamagnetic or non-magnetic member, a first support structure and a separate second support structure disposed in a spaced apart relationship with the first support structure for enabling the member to pass therebetween.
A first linear array of permanent magnets is disposed on the first structure on the side facing the second structure and a second linear array of permanent magnets is disposed on the second structure on the side facing the first structure. The first and second arrays are parallel with one another and spaced apart from one another for allowing passage of the member therebetween and causing eddy current to be induced in the member which results in the braking force between the magnets and the member. No magnetic connection, such as a yoke, is required between the structures or the arrays of permanent magnets. This feature enables adjustability of the distance between the member and the magnet arrays.
In accordance with the present invention, apparatus is provided for moving a least one of the first and second structures in order to control eddy current induced in the member during the passage of the member therepast in order to adjust braking force between the magnets and the member. In one embodiment of the present invention, the apparatus includes means for moving at least one of the first and second structures in a direction perpendicular to the member, and in another embodiment of the present invention, the apparatus includes means for moving at least one of the first and second walls in a direction parallel to the member.
Thus, it can be seen that the apparatus in accordance with the present invention provides for changing the spaced apart relationship between the first and second structures in order to control eddy current induced in the member during passage and adjust a braking force between the magnets and member.
Accordingly, the amount of deceleration provided to a given moving apparatus may be adjusted in accordance with the present invention. In addition, moving apparatuses of various sizes, weights, and speeds may be utilized and the eddy current magnetic brake in accordance with the present invention adjusted to provide the proper, or desired, deceleration. In one embodiment to the present invention, apparatus is provided for adjusting the eddy current induced in the member, and the braking force, as a function of velocity of the member between the arrays. Thus, moving apparatuses having various velocities upon passing the brake, can be decelerated to a more uniform velocity exiting the brake in accordance with the present invention.
In this embodiment of the brake, the apparatus for adjusting eddy current includes a linkage mounting at least one of the first and second structures to a fixed foundation for enabling movement of the member therepast to change a distance between at least one of the first and second structures and the member. More particularly, the linkage may provide for changing a spaced apart relationship between the first and second structures.
An embodiment of the present invention includes linkage for enabling movement of the member to change a transverse relationship between at least one of the first and second structures of the member and another embodiment provides linkage for enabling movement of the member to change a parallel relationship between the first and second structures and the member.
Magnetic coupling and inducement of eddy current is effective through a linear array of permanent magnets which may include a container and plurality of magnets disposed therein. The magnets may be arranged within the container in at least two adjacent rows with each magnet in each row being arranged with a magnetic field at a 90° angle to adjacent magnets in each row along the container. Each magnet in each row is also arranged with a magnetic field at an angle to another adjacent magnet in the adjacent row.
In yet another embodiment of the present invention an eddy current brake includes a diamagnetic or non-magnetic member with a fixed linear array of permanent magnets. A moveable linear array of permanent magnets is disposed in a parallel relationship with the fixed linear array of permanent magnets for enabling passage of the member therebetween.
Apparatus is provided for adjusting the eddy current induced in the member, and concomitant braking force, by the lateral movement of the movable linear array of permanent magnets.
More specifically, this embodiment may utilize an actuator disposed in an operational relationship with a movable linear array of permanent magnets or alternatively utilize a spring or similar force mechanism, attached to the movable linear array of permanent magnets for enabling the lateral movement of the movable array as a function of velocity of the member between the magnetic arrays. In this way the braking force is automatically adjusted upon relative velocity between the member and the magnet arrays.
Still another embodiment of the present invention includes an eddy current brake with a diamagnetic or non-magnetic member, at least two arrays of permanent magnets and at least one rotatable array of permanent magnets disposed in a spaced apart relationship with the fixed array of permanent magnets for enabling the passage of the movement therebetween.
Apparatus is provided for adjusting the eddy current induced in the member, and concomitant braking force, through rotation of the rotatable arrays of permanent magnets. More specifically, the apparatus may include an actuator disposed in an operational relationship with the rotatable array of permanent magnets for rotation thereof. Alternatively, a spring may be attached to a rotatable array of permanent magnets for enabling rotation of the rotatable array as a function of velocity of the member between the magnetic arrays. Again, this configuration provides for automatic adjustment of braking force as a function of member velocity.
A further embodiment of the present invention includes an eddy current brake mechanism with a diamagnetic of non-magnetic member, a first movable linear array of permanent magnets and a second movable linear array of permanent magnets disposed in a spaced apart parallel relationship with the first array for enabling passage of the member between and within a plane established by the parallel arrays.
An actuator may be provided and connected to the arrays for adjusting the eddy current induced in the member, and concomitant braking force, through movement of the arrays in a direction perpendicular to the plane.
Yet another embodiment of the present invention provides for an eddy current braking mechanism for a moving apparatus having spaced apart wheels for engagement with a pair of parallel rails. The mechanism includes a diamagnetic or non-magnetic member descending from the moving apparatus between the wheels and first and second linear arrays of permanent magnets disposed in a parallel spaced apart relationship for enabling passage of the member therebetween in order to induce eddy current, and concomitant braking force, in the member upon passage of the member between the arrays.
Springs disposed between the moving apparatus and each wheel are provided for enabling lowering of the member between the arrays as a function of moving apparatus weight thereby adjusting the induced eddy current and braking force as a function of moving apparatus weight.
The advantages and features of the present invention will be better understood by the following description when considered in conjunction with the accompanying drawings in which:
For the ensuing description of a braking apparatus 10 for an object 12, reference is made particularly to
At some point along the path of movement there are mounted first and second laterally spaced magnet arrays 16 and 18. Each array includes an elongated support structure 20 which may be any cross-section, such as, for example an L-shaped cross-section, and on a lateral surface thereof, there are provided a linear series of permanent magnets 22, of any size, arrangement or configuration. For instance, the magnets may alternate in polarity as indicated by the identification letters “S” and “N”. Also, the space 26 between the arrays is dimensioned and arranged with respect to the object path of movement, that the fin 14 will move along the space directly opposite the magnets and spacers, but remain out of physical contact with either the magnets or spacers.
When the fin 14 passes through the magnetic field existing in the space 26, an electric current (eddy current) is induced in the fin 14 which, in this case, reverses as the fin passes from a magnet of one polarity to a magnet of opposite polarity. These eddy currents produce a force exerted on the fin 14 (and object 12) of such direction as to reduce the velocity of movement of object 12 and fin 14. It is this deceleration that produces the “braking” of the present invention.
Although the above-described first embodiment includes movement of the object and fin past fixedly located magnet arrays, the magnet arrays can just as well be moved past a stationary object and fin. All that is needed to achieve the braking effect is relative movement between the magnets and fin. Since usually the object is moving, in that case the magnet arrays would be carried by the object and the fin fixedly mounted adjacent the path of movement. The choice of which technique to employ depends upon the particular application.
In its more general aspects, the invention can be advantageously employed for braking a large variety of moving objects. As an excellent example, eddy current braking for elevators could be highly advantageous as an emergency measure where normal operation has somehow been interfered with or disrupted. Also, many amusement park rides could benefit by having eddy current braking devices to retard excessive speed as the “ride” vehicle takes a corner or drops at a severe angle.
Alternatively, an actuator 62 may be carried by the object 52 for extending and retracts the fin 54, such actuator 62 may be of any suitable pneumatic or electric type.
A suitable velocity sensor 66 may be fixed to the support structure 18.
Although the above-described first embodiment includes movement of the object and/or the fin 54 past fixedly located magnet 22 arrays, the magnet 22 arrays can just as well be moved past a toward the object and fin 54 shown in
With reference to
A first linear array 120 of permanent magnets 122, see
A second linear array 130 of permanents (not individually shown) are disposed on the second structure 106 on a side 132 facing the first structure 104 with the first and second arrays 120, 130 being parallel with one another as shown in
The apparatus 140, 142 may include adjusting nuts 144, 146 and bolts 148A, 148B, 150A, 150B interconnected between the structures 104, 106 and brackets 152, 154 fixed to the base 110.
Jam nuts 156, 158 prevent unwanted movement of the adjusting nuts 144, 146 and securing bolts 160, 162 extending through the base 110 and legs 112, 114 through slots 166, 168, fix the structures 104, 106 in a desired spaced apart relationship after adjustment. The exact size of the structures 104, 106, magnet arrays 120, 130, member 102 and spacing D will be dependant upon velocity and weight of a car (not shown) attached to the member 102 and may be empirically determined.
It should be appreciated that the apparatus 140, 142 may include any number of configurations for adjustment of the structures 104, 106. Such alternatives including single direction bolts, worm screws, jack screws, short in-line turn buckles, or other magnetic, electrical, pneumatic, hydraulic configurations capable of providing the adjustment of spacing D, between the structures 104, 106. Such configurations may eliminate a need for the securing bolts 160 and 162.
Although the above-described first embodiment includes two parallel magnet arrays 120, 130, it can just as well be configured with only one magnet array interacting fin. All that is needed to achieve the braking effect is relative movement between the magnets and fin. Since usually the object is moving, in that case the magnet arrays would be moving apparatus by the object and the fin fixedly mounted adjacent the path of movement. The choice of which technique to employ depends upon the particular application.
Preferably, each magnet array 120, 130, as illustrated by the array 120 in
The magnet rows 170, 172 may be disposed in a tube, or container 200 extruded shape or any form which may be formed of any suitable material such as aluminum, stainless steel, plastic; any number of magnets (not all shown) may be used.
The magnets 180, 194 are specifically arranged within the container 200 with a specific magnetic field pattern. While two rows 170, 172 are shown, it should be appreciated that any suitable number of rows (not shown) may be utilized.
The container 200 may be removably attached in any suitable manner to the wall 104. Thus, as hereinabove noted, assembly of the brake 100 is facilitated. Another advantage of the preassembly of magnets 180-186 is the is the fact that alternative magnet configurations may be easily exchanged on the wall 104 in order to tailor magnetic braking characteristics.
As heretofor noted, eddy current braking systems in accordance with the present invention for providing deceleration of moving apparatus may utilize alternating magnet polarities, reference is made particularly to
More particularly, a magnet 182 in a row 170 may be arranged with a magnetic field (indicated by the arrow 204) which is at an angle to the magnetic fields 206, 208 of adjacent magnets 180, 184 in the row 170. A number of angular relationship between the adjacent magnets 180, 182, 184 such as, for example, 15°, 30°, 45° or 90°. When the angular relationship between adjacent magnet 180, 182, 184 is 900, they may also be arranged with the magnetic field 104 at a 90° angle to a magnetic field 210 of the magnet 190 in the adjacent row 172. Such a 90° arrangement is called the Halbach Array.
When the angular relationship between adjacent magnets is other than 90°, such an arrangement shall be referred to as a Halbach variation.
An embodiment of the present invention includes the multiple row array of
Preferably, the magnets 180-194 are epoxied or otherwise potted into the container 200 and thereafter may be attached to the structure 104 in any suitable manner. Also, the container 200 may be open, as shown, or closed, (not shown) and be of any suitable shape for containing the magnets. Because the magnets may be assembled in the container 200 before installation on the structure 104, 106, assembly of the brake 100 is facilitated. In addition, change of magnetic field can be easily performed by changing of containers (not shown) having different magnet configurations therein.
The multi-row Halbach arrangement as shown in
Multiple rows 170, 172 in proper alignment permit the use of the cubic Halbach arrangement in such a way that brakes of increasing power levels can be constructed while maintaining a fixed depth of magnet.
The Halbach array can achieve higher braking forces for the equivalent volume of magnetic material of a conventional ECB. The Halbach array reduces stray magnetic field through the lower strength side of the array.
With reference to the diagrams shown in
As shown by the directional arrows 260, 262 in
Because the drag force is a function of velocity, when the structures 104 are mounted for pivoting on the links 252, 254, the structure 104 is raised a specific height based upon the drag force generated causing rotation of the links 250, 254. Thus, the penetration of the member 102 into the magnetic flux established by the arrays 120, 130 is self regulated.
When used in one orientation, as shown in
Thus, the apparatus 250 can be utilized as an automatic “trim” brake actuating only when necessary and only with a force necessary to maintain the desired velocity of the member 102 and vehicle attached (not shown). Opposite linkages (not shown) would have the effect of lowering the structure 102 upon movement of the member 102 therepast, thereby having the effect of flattening the initial drag peak and providing flatter more uniform deceleration.
As diagramed in
As shown in
Similar linkage apparatus is shown in
Spring loaded pivots keep the structures 104, 106 initially biased against the stop 376. This configuration lowers the magnetic coupling due to movement of the member 102 between the structures 104, 106 and, as hereinabove noted, has the effect of flattening the initial drag peak and provide a flatter more uniform deceleration. It should be appreciated that other means of opening and closing arrays and lowering the structures 104, 106 may be utilized which can include other mechanical, pneumatic, hydraulic or other components (not shown) to provide the same function.
With reference to
As illustrated in
As illustrated in
When the spring 416 is utilized, no external motor or actuator of any kind is necessary. In this embodiment, the magnet array 408 is held in place by a spring, which offsets the force of the magnetic attraction to the adjacent magnet array 406.
It should be appreciated that the spring 416 may be interchanged for any number of configuration for offsetting the force of the magnetic attraction of adjacent magnet arrays.
When the member 406 moves between the arrays 404, 408 the electrodynamic braking force moves the movable array 408 to a more optimal braking position by dragging it by the effects of eddy currents.
At a higher speed of the member 402, there is more drag force acting on the movable array 408 and hence more force tending to move it to an optimal braking location, i.e. greater braking force. In this manner, the brake compensates for higher input speed of the member 402 by providing more braking force.
With reference to
With reference to
Rotation of the array 460 may be provided by an actuator 470 coupled to the array 460 in a conventional manner and velocity of the member 452 may be determined by a sensor 471 for enabling rotation of the array 460 as a function of member 452 velocity.
Alternatively, the array 460 may be spring 472 loaded in order to provide rotation of the array 466 as a function of velocity of the member 452 between the arrays 454, 460. This movement is akin to the linear movement of the array 408 hereinabove described in connection with the embodiment 400 of the present invention.
Turning on to
The magnet arrays 504, 508 establish a plane 514, and an actuator, which may be pneumatic or electric 516, is coupled to the arrays 504, 508 as indicated by the dashed line 520 in a conventional manner for adjusting the eddy current induced in the member 502, and concomitant braking force, through movement of the arrays 504, 508 in a direction perpendicular to the plane 514 as indicated by the arrow 522. Movement of the arrays 504, 508 in a downward direction provides for less magnetic coupling with the member 502 hence less braking action. The member 502 may also be moved in the direction of arrow 522 in order to change the magnetic coupling.
Again, a sensor 524 may be provided in order that movement of the arrays 504, 408 may be controlled as a function of member 502 velocity.
First and second linear arrays 572, 574 of permanent magnets 576, 578 are disposed in a spaced apart relationship for enabling passage of the member 570 therebetween in order to induce eddy currents and concomitant braking force in the member 570 upon passage of the member 570 between the arrays 572, 574.
Springs 580, 582, which may have a selected spring constant k, are disposed between the moving apparatus 552 and wheels 554, 556 in a conventional suspension manner and are operable for lowering the member 570 between the arrays 572, 574 as a function of car weight, thereby adjusting the induced eddy current and braking force as a function of car weight.
That is, when the mass of the moving apparatus 552 increases (for instance, if the moving apparatus is full of cargo, payload or passengers) the moving apparatus is suspended lower and the moving member 570 moves farther down inside the air gap or space 590 between the arrays 572, 574. This provides more braking force which is advantageous for the heavier moving apparatus.
Although there has been hereinabove described a specific eddy current braking apparatus with adjustable braking force in accordance with the present invention for the purpose of illustrating the manner in which the invention may be used to advantage, it should be appreciated that the invention is not limited thereto. That is, the present invention may suitably comprise, consist of, or consist essentially of the recited elements. Further, the invention illustratively disclosed herein suitably may be practiced in the absence of any element which is not specifically disclosed herein. Accordingly, any and all modifications, variations or equivalent arrangements which may occur to those skilled in the art, should be considered to be within the scope of the present invention as defined in the appended claims.
The present application is a continuation-in-part of U.S. patent application Ser. No. 10/679,685 filed Sep. 15, 2003 which is a continuation-in-part of U.S. patent application Ser. No. 09/880,353 filed Jun. 13, 2001 now U.S. Pat. No. 6,659,237 B1 which is a continuation-in-part of U.S. patent application Ser. No. 09/447,206 filed Nov. 22, 1999 now U.S. Pat. No. 6,293,376.
Number | Date | Country | |
---|---|---|---|
Parent | 10679685 | Sep 2003 | US |
Child | 11489323 | Jul 2006 | US |
Parent | 09880353 | Jun 2001 | US |
Child | 10679685 | Sep 2003 | US |
Parent | 09447206 | Nov 1999 | US |
Child | 09880353 | Jun 2001 | US |