This invention relates generally to the field of edge protection systems, such as those used in the construction of multi-story buildings or high-rise construction. In an embodiment the invention concerns a safety fence or a safety barrier, and to a post for use in constructing a safety fence or barrier, for use in edge protection and other applications.
During the construction of multi-story buildings, and in particular high-rise office buildings, apartments, and condominiums, it is often a legal requirement to install a safety fence or barrier about the perimeter of a floor under construction. Such fences or barriers serve to help prevent people, equipment, construction materials, and other items from falling off the edge of a building during its construction. The safety fences or barrier systems that are currently employed typically include a plurality of posts that support fence panels in various ways. The fences or barrier systems are preferably relatively easy to erect and to take down, and in many cases are designed to be moved from location to location, or from floor to floor, so that they may be re-used during the building's construction.
Others have proposed a wide variety of different fence or barrier systems for use in multi-story building construction. Many employ posts that extend between adjacent floor structures to “anchor” fence panels in place. Others require bolting or otherwise securing posts to the floor of a building under construction and then attaching relatively large fence panels between adjacent posts.
While many attempts have been made to improve the design of such safety fences or barrier systems, there continues to remain a need for systems that can be easily and quickly set up and subsequently taken down to be moved to different locations, that are lightweight so that they can be easily transported and maneuvered by hand, and that are economical to manufacture, transport, store and utilize.
In one aspect the invention provides a safety fence, the safety fence comprising a first post and a second post, each post releasably securable to a floor structure of a building or to another surface, an upper rail having a first end rotationally secured to an upright member of the first post, the upper rail having a second end releasably securable to an upright member of the second post to form a generally horizontally oriented support rail extending between the first and the second posts, the upper rail rotationally moveable about the first post to facilitate fence erection, removal, transportation, and storage, a collapsible mesh having an upper portion slidably coupled to the upper rail and having a first end fixedly secured to the first post, the mesh having a retracted configuration wherein it is collapsed and retained generally adjacent to the first post, the mesh having a deployed configuration wherein it has been slid along the upper rail such that the mesh is extended between the first and second posts with a second end releasably secured to the second post, the mesh slidably movable between its retracted and deployed configurations to facilitate fence erection, removal, transportation, and storage, at least one tensioning member having a first end fixed to the first post, the tensioning member releasably receivable with the second post such that the tensioning member may be tensioned between the first and second posts, when tensioned between the first and second posts with the mesh in its deployed configuration, the tensioning member providing horizontal load support to the mesh, the tensioning member extendible and retractable between the first and second posts to facilitate fence erection, removal, transportation, and storage.
In another aspect the invention provides a post for use in a safety fence, the post comprising an upright member releasably securable to a floor of a building or to another surface, an upper rail rotatably securable to the upright member such that the upper rail is rotatable to form a generally horizontally oriented support rail extending between the upright member and an adjacent post which is also releasably secured to the floor of the building or other surface, a collapsible mesh having an upper end slidably coupled to the upper rail, the mesh having a retracted configuration wherein it is collapsed and retained generally adjacent to the upright member, the mesh having a deployed configuration such that when the upper rail is horizontally oriented and extends to an adjacent post, the mesh is extended between the upright member and the adjacent post, at least one tensioning member having a first end fixed to the upright member and releasably securable to the adjacent post such that the tensioning member may be tensioned between the upright member and the adjacent post providing horizontal load support to the mesh when the mesh is in its deployed configuration.
For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings which show exemplary embodiments of the present invention in which:
The present invention may be embodied in a number of different forms. The specification and drawings that follow describe and disclose some of the specific forms of the invention.
With reference to the attached drawings, there are depicted embodiments of a safety fence 1 constructed in accordance with the invention. While safety fence 1 could be used in a variety of different applications, it is expected that in most instances it would be used as an edge protection system on a floor 2 that is under construction in a multi-story or high-rise building. That is, while the application of the invention is described for use in association with a floor under construction, any one of a wide variety of other applications, both construction and non-construction based, are contemplated. Typically, fence 1 would be erected along the outer edge of floor 2 in order to help prevent individuals, equipment and materials from inadvertently falling off the side of the floor. To that end, fence 1 is designed such that it can be erected in place, used for a desired length of time, disassembled, moved to another floor or other location, and then erected again for subsequent use. To assist in that regard, fence 1, in its disassembled state, is preferably relatively light and compact, and is of a design that facilitates a fast and simple installation and removal.
The embodiment of fence 1 shown in the attached drawings is comprised of a plurality of upright post members 3 that are each releasably securable to floor 2. Fence 1 further includes an upper rail 4 that is secured, or that is securable to, a first post 5, and that is securable to a second post 6 in order to form a generally horizontally oriented support rail that extends between the two posts. A collapsible mesh or barrier 7 has an upper portion 8 that is slidably coupled to rail 4, and a bottom or lower portion 9 that, when fence 1 is in its erected configuration, is adjacent to or rests upon the surface of floor 2 (or other surface where fence 1 is used in an application other than high-rise construction). Mesh 7 has a retracted configuration, wherein it is collapsed and folded or otherwise “bunched” together generally adjacent to first post 5. Mesh 7 further has a deployed configuration where it is extended between first post 5 and second post 6 with its upper portion 8 slidably coupled to rail 4 and with lower and/or bottom 9 adjacent to the upper surface of floor 2. In one configuration, upper portion 8 of mesh 7 may include a generally horizontally oriented sleeve through which rail 4 passes to “hang” the mesh from the rail and to permit the mesh to be slid along the length of the rail. In another configuration a series of rings 11 are secured to upper portion 8 and are slidably received over rail 4. Regardless of how mesh 7 is slidably secured to rail 4, when fence 1 is fully erected, one end of the mesh will be fixed or secured to first post 5 with the opposite end of the mesh releasably securable to second post 6, effectively presenting a generally vertically-oriented barrier between the respective posts. In the fully erected configuration of fence 1, mesh 7 will be secured in a relatively taut manner between posts 5 and 6. Posts 5 and 6 may be equipped with hooks or other mechanical structures to secured the ends of mesh 7 thereto.
From a thorough understanding of the invention it will be appreciated that mesh 7 could take a wide variety of different constructions and could be formed from a variety of different materials. In a preferred embodiment mesh 7 is a wire or synthetic open weave mesh, such as that shown in the attached drawings. It has been determined that an open weave mesh can provide adequate horizontal load capacity while presenting a structure that can more readily accommodate wind loading by means of the openings provided by its open weave nature.
An embodiment of post 3 is shown in detail in
The described structure of post 3 permits end 16 of bottom support 14 to be disengaged from upright 12, allowing for a rotation of end 15 of bottom support 14 relative to brace 13 in order to allow the brace and the bottom support to be moved from an extended or engaged configuration to a “folded” or collapsed configuration where they are generally adjacent to and parallel to upright 12. Such an embodiment is shown in
When deployment of fence 1 is desired, an installer need to merely rotate bottom support 14 into a position wherein end 16 is engaged with the lower end of upright 12 and maintained generally perpendicular thereto, following which a fastener 17 can be inserted through bottom support 14 into floor 2 to hold the post in place. The post will thus be secured to floor 2, with upright 12 in a generally vertical orientation. The operation of bottom support 14 and angle brace 13 provide horizontal rigidity to the post.
Fastener 17 may take any one of a wide variety of different fastening mechanisms that are known or available for securing posts and other such materials to floor 2 (or other surface as the case may be). In the embodiment shown, fastener 17 is an anchor bolt having a lower-end that engages a bore 20 within floor 2. It will be appreciated that in some instances the anchor bolt may engage bore 20 directly, while in other instances an expansion anchor could be utilized. Tensioning fastener 17 will draw bottom support 14 into contact with the upper surface of floor 2, securing bottom support 14 tightly against the floor surface. It will also be understood that various other forms of anchoring means could equally be utilized. For example, bottom support 14 could be secured to floor 2 through the use of a mechanical clamp that is engaged about the upper and lower surface of the floor, through the use of adhesives or other forms of fasteners, or through the use of a vertical tensioning post that is tensioned between bottom support 14 and the bottom surface of a floor immediately above.
Different means to releasably secure end 16 of bottom support 14 to the bottom or lower portion of upright 12 are contemplated. In the attached drawings, end 16 of bottom support 14 is fitted with a pair of hook-like members 22 that are releasably receivable over a generally horizontally oriented foot 23 at the base of upright 12 (see
In an embodiment of the invention, foot 23 and/or bottom support 14 may have a cambered lower surface. Tightening the fastener will thus compress the cambered surface of foot 23 and/or bottom support 14 against floor 2. Compressing the cambered surface tends to partially flatten it, inducing a stress that tends to more securely hold upright 12 rigidly in place. Compressing the cambered foot against the surface of floor 2 will also tend to ensure a multiple point contact between the bottom support/foot structure and the floor surface, which will tend to help prevent “wobbling” of the post. In this manner, upright 12, and hence post 3 in general, may be securely held in position on floor 2 with a reduced likelihood of movement or wobbling or rattling, particularly when the post is exposed to wind loading.
In an alternate embodiment, bottom support 14 may exhibit a degree of inclination when post 3 is initially placed upon a floor surface and before fastener 17 is tightened. That is, end 16 of bottom support 14 may rest on foot 23, causing the bottom support to be inclined in a direction toward foot 23 (see
To further aid in securely holding upright 12 in a generally stable, vertical, orientation, foot 23 pay be fitted with a series of pins 18 on its lower surface. In the attached drawings four such pins are shown, two on each end of foot 23. Other numbers of pins are contemplated. Where 4 pins are utilized, with two pins on each end of foot 23 (see
When post 3 is initially secured to the upper surface of floor 2, mesh 7 will typically be in its stowed configuration and adjacent to upright 12. Rail 4 will typically at that point extend outwardly and away from upright 12 with its first end rotatably secured to the upper portion of upright 12 and its opposite end resting on the floor surface (see
With post 3 and rails 4 in their erected configuration (as shown in
In accordance with the invention, fence 1 further includes at least one tensioning member 24 having a first end 25 that is fixed or otherwise secured to an upright 12 of a post, and having a second end that is releasably securable to an adjacent post, such that the tensioning member may be tensioned between the two adjacent posts. When mesh 7 is in its deployed configuration with the tensioning member extended and tensioned between the two adjacent posts, the tensioning member 24 helps to provide horizontal load support to the mesh. To further support mesh 7, tensioning member 24 may be fed or threaded through openings in mesh 7, or otherwise slidably secured to portions of the mesh. The weaving of the tensioning member between the openings in mesh 7 or otherwise slidably securing it to the mesh may create a symbiotic relationship where the tensioning member helps to support the mesh and the mesh helps to support the tensioning member, such that the combined mesh/tensioning member structure has a greater horizontal load bearing capacity than either of the mesh or tensioning member individually.
In an embodiment, a single tensioning member may span between two adjacent posts at a point that is approximately midway between the bottom and top of the mesh. In an alternate embodiment, a single tensioning member may span between two adjacent posts at or near the bottom of the mesh. In yet a further embodiment, two tensioning members may be utilized, with one tensioning member positioned approximately midway vertically between the bottom and the top of mesh 7, and the other tensioning member positioned generally at or near the bottom of mesh 7.
Tensioning member 24 may be comprised of a cable, rope, strap, cord or other structure that can be retracted, or otherwise collapsed in some fashion, when the mesh is in its retracted configuration so that the tensioning member can be held in a position that is adjacent to upright 12. This further helps to present a compact fence component comprising folded post 3, rail 4, retracted mesh 7, and tensioning member 24. In an embodiment, tensioning member 24 may be a self-retracting coiled cable or rope. In a further embodiment the tensioning member could be a combination of a rigid structure (for example a rod) and a cable or a rope. In a further embodiment the tensioning member could be a rigid or semi-rigid rod or structure that is tensioned between two adjacent posts. Tensioning member 24 may also include a turn buckle, a ratchet mechanism, an elasticized member, a spring, or a variety of other features that could be utilized to “tension” the member between two adjacent posts.
In an embodiment of the invention tensioning member 24 may be a rope or cable that is fed back and forth between two adjacent posts. For example, first 3nd 25 of the rope or cable may be fixed to first post 5. The second end of the rope or cable may then be fed from first post 5 to second (adjacent) post 6 fed and through a hook, eyelet, or a similar structure on second post 6. The rope or cable can then be run along the surface of the post (ie. generally parallel to the post) to a different elevation, where it would typically engage a further hook, eyelet, or similar structure, at which point it can be then extended back across mesh 7 to first post 5. The rope or cable can then be placed in tension such that a single rope or cable effectively performs the function of two tensioning members that extend between the two adjacent posts at two different vertical elevations. In this embodiment the second end of the rope or cable can be releasably secured to first post 5 through a variety of different mechanical means, including but not limited to a cinch clamp or cinch mechanism 35 that holds the rope firmly in place and in tension between two adjacent posts. It will be appreciated that such a structure will present advantages in terms of cost and the speed and ease of installation. Various other configurations of tensioning members could be utilized while accomplishing the same general purpose and function.
Tensioning member 24 will not only provide horizontal load support to mesh 7, but will also provide a degree of horizontal rigidity to the uprights 12 of adjacent posts, in a direction parallel to the tensioning members. That is, an upright subjected to tensioning loads by tensioning members that are secured to each side of a post's upright, will have an increased rigidity in the direction of the tensioning members.
Safety fence 1 may further include a center support 27 having an upper end 28, that is slidably engagable with rail 4, and a lower end 29 that engages floor 2 (see in particular
Center support 27 may be fed through openings in mesh 7. In an embodiment center support 27 may be fitted with rings or eyelets 30 through which a cable or rope comprising tensioning member 24 may be fed. In such an embodiment, the rope or cable, when tensioned between two adjacent posts, and when also fed through rings or eyelets 30, will help to provide horizontal load support to center support 27. In an embodiment of the invention the rope or cable comprising tensioning member 24 may be wrapped around center support 27 to provide additional horizontal rigidity to the center support 27. In an embodiment, upper end 28 of center support 27 may be fitted with a yoke-like structure 31 that is received about the exterior surface of rail 4 in order to both support the rail vertically and to allow center support 27 to slide horizontally along the rail (see
In an embodiment, tensioning member 24 may be fed through a ring, hook, or similar structure at or near the bottom of center support 27 such that the center support will help to maintain the tensioning member in position at or near the floor surface when the tensioning member is tensioned between two adjacent posts. Similarly, a ring, hook, or similar structure may be positioned at or near the mid-point of center support 27 such that the tensioning member may be engaged with the center support at or near its mid-point in order to help to maintain the tensioning member at or near the mid-point of the center support when the tensioning member is tensioned between two adjacent posts.
From a thorough understanding of the above-described structure and that shown in the attached drawings, it will be appreciated that there is presented a safety fence that is compact, light in weight, and that may be easily stored and transported from location to location. The structure of fence 1 enables it to be erected and disassembled quickly, and with minimal tools. The fence is a self-contained structure that does not require additional components, aside from a means to anchor it to the floor of a building. To assemble the fence one merely needs to anchor or otherwise fasten a plurality of posts 3 to a surface, rotate upper rail 4 to a horizontal configuration and secure its fee end to an adjacent post, slide mesh 7 across from a first post to a second post and hook the mesh to the second post, and then draw tensioning member across the mesh from the first post to the second post and place the tensioning member in tension. Disassembly is just a simple with the above steps carried out in reverse. Once disassembled, post 3, together with rail 4, mesh 7, center support 27, and tensioning member 24 will be in a collapsed state that is compact and easy to transport or to store for future use.
Once assembled, the minimalistic structure provides a safety barrier to individuals, equipment, and materials along the edge of a floor of a building under construction. The assembled fence is also not significantly impacted by wind loading. The combination of mesh 7, rail 4, and tensioning member 24 presents a fence panel that is capable of accommodating horizontal loading to an extent that is necessary to satisfy jurisdictional regulations. Mesh 7, rail 4, and tensioning number 24 can be deployed or retracted easily, quickly, and without the use of tools, minimizing labor costs involved in the set up and take down of the fence. The materials from which safety fence 1 are constructed not only enable it to be light weight, but also enable it to be manufactured economically.
Certain adaptations and modifications of the described embodiments can be made. The above discussed embodiments are considered to be illustrative and not restrictive. For example, while the invention has been described for use in an edge protection system for multi-story construction, it will be appreciated that it could equally be used in a very wide variety of other applications, both construction and non-construction based. For example, it could be used in bridge construction, in residential construction, in crowd control applications, etc. It is also to be understood that what has been described are the preferred embodiments of the invention. The scope of the claims should not be limited by the preferred embodiments set forth above, but should be given the broadest interpretation consistent with the description as a whole.
Number | Date | Country | |
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63355776 | Jun 2022 | US |