Edger blade sharpener

Information

  • Patent Grant
  • 6241595
  • Patent Number
    6,241,595
  • Date Filed
    Tuesday, December 21, 1999
    24 years ago
  • Date Issued
    Tuesday, June 5, 2001
    22 years ago
  • Inventors
  • Examiners
    • Hail, III; Joseph E.
    • Nguyen; George
    Agents
    • Gugliotta; John D.
Abstract
This invention is a sharpening device for lawn edger blades. The device is specifically designed for attachment to the machine and in use for when the machine is in operation. The reason for this is to keep the cutting edge of the blade continually sharp. The attachment is positioned near the cutting edge and sharpens the blade as it rotates. A manual switch or lever activates the sharpener as the user desires. The sharpener includes a caliper with an abrasive surface to squeeze against the rotating blade while the edger is in operation.
Description




RELATED APPLICATIONS




There are no previously filed, nor currently any co-pending applications, anywhere in the world.




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to blade sharpening devices and, more particularly, to a blade sharpening device for lawn edgers.




2. Description of the Related Art




In the prior art, devices for sharpening the blades of power equipment such as lawn mowers are well known. However, absent in the art are any such devices particularly designed for the sharpening of the blades of powered lawn edging equipment.




Many Americans spend countless hours maintaining and beautifying their lawns and landscape. As a matter of pride and personal expression, these people manicure their grass, plant and maintain flowers, shrubs, bushes and trees all for the sake of enhancing the aesthetic qualities of their property. In performing these tasks one uses a variety of tools and machinery, each of which performs a specialized yard care or maintenance function. Among these devices, the lawn edger is among the most popular. One of the essential steps in maintaining one's yard consists of trimming the grass border that abuts with the driveway or sidewalk, etc. In doing so, the border is given a straight, uniform look rather than overlapping the adjoining areas. Motorized edgers are of a great help in performing this task. These edgers consist of a wheeled device that includes a blade that is spun, in a vertical orientation, by a gas-powered engine or electric motor. The edger includes a handle that allows the user to push the device along the edge of the grass to be trimmed with great ease and control while the spinning blade trims the edge of the grass line in a neat, uniform manner. One problem with these devices, however, is that the blade tends to dull quickly as it passes through a great deal of dirt during typical use. The dirt acts as an abrasive that serves to dull the blade. As a result, one must routinely remove the blade in order to sharpen it, consuming a great deal of time and effort.




Accordingly, there is a need for a means by which lawn edger blades can be maintained in a uniform, sharpened manner without unnecessarily inconveniencing the user. The development of the Stay Sharp lawn edger fulfills this need.




A search of the prior art did not disclose any patents that read directly on the claims of the instant invention; however, the following references were considered related:




















U.S. Pat. No.




Inventor




Issue Date













5,549,508




Searle et al.




August 27, 1996







4,936,053




Shanelec




June 26, 1990







4,694,613




Bernhard




September 22, 1987







4,148,158




Hewitt




April 10, 1979







3,636,666




Brayman




January 25, 1972







3,659,385




Ferguson




May 2, 1972







2,879,629




Machovic




March 31, 1959







5,371,977




Liner




December 13, 1994







4,265,146




Horrell




May 5, 1981







5,062,322




Sinko




November 5, 1991







4,509,316




Edwards




April 9, 1985















SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide an apparatus for sharpening the blades of a conventional powered lawn edger.




It is a feature of the present invention to be able to be installed on new lawn edgers and retrofitted on existing lawn edgers.




It is another feature of the present invention to provide a motorized operation that is easy to use, convenient and efficient.




It is yet another feature of the present invention to sharpen blades automatically.




It is still yet another feature of the present invention to provide a handle mounted trigger actuation.




It is yet still another feature of the present invention to greatly reduce the time required of manual sharpening.




Briefly described according to one embodiment of the present invention, the Edger Blade Sharpener is a blade sharpening mechanism that is used to maintain the blade of an otherwise conventional motorized lawn edger lawn in a sharpened condition without requiring removal of the blade or manual sharpening. The blade is sharpened by a pair of sharpening stones that are supported by a caliper-type mechanism such that they lie one on each side of the blade. Activated by squeezing a trigger located on the edger handle, the calipers converge upon the blade, forcing the sharpening stones into contact with the edger blade as it is spun by the motor. As the blade turns, it is sharpened automatically, relieving the user of the need to perform any manual sharpening operations on the blade. As a result, use of the Edger Blade Sharpener allows the user to obtain the benefits of a motorized edger device without the hassle of blade maintenance.











BRIEF DESCRIPTION OF THE DRAWINGS




The advantages and features of the present invention will become better understood with reference to the following more detailed description and claims taken in conjunction with the accompanying drawings, in which like elements are identified with like symbols, and in which:





FIG. 1

is a perspective view of a conventional lawn edger with an Edger Blade Sharpener installed, according to the preferred embodiment of the present invention;





FIG. 2

is an cutaway view of a conventional lawn edger with an Edger Blade Sharpener installed taken along line III—III of

FIG. 3

, according to the preferred embodiment of the present invention;





FIG. 3

is a cross sectional view taken along line III—III of

FIG. 2

;





FIG. 4

is a front view of the operating mechanism of an Edger Blade Sharpener in the closed configuration, according to the preferred embodiment of the present invention; and





FIG. 5

is an side view of the sharpening stones from an Edger Blade sharpener illustrating their relationship to the rotating blade of a conventional lawn edger, according to the preferred embodiment of the present invention.















LIST OF REFERENCE NUMBERS


























 5




Conventional Powered Rotary




20




Caliper Arm







Lawn Edger




20a




Spring






 5a




Edger Blade Housing




21




Sharpening Pads






10




Stay Sharp Blade Sharpener




21a




Bolt






11




Housing




21b




Tab






16




Strap




21c




Sharpening Stone






16a




Aperture




22




Plate






16b




Aperture




22a




Tab






17




Cable




22b




Aperture






17b




Cable Aperture




25




Trigger






18




Arbor




25a




Clamp






19




Crank Arm




26




Blade






19a




Pin





















DESCRIPTION OF THE PREFERRED EMBODIMENTS




The best mode for carrying out the invention is presented in terms of its preferred embodiment, herein depicted within the following Figures.




1. Detailed Description of the Figures




Referring to

FIG. 1

, a perspective view of a conventional powered rotary edger


5


(not part of the disclosure) is shown with an Edger Blade pener


10


installed. Edger


5


may be powered by either a gasoline or electric motor typically mounted on top of a housing containing a gear box with a sidewardly extending rotating shaft protruding therefrom. This is the shaft which rotates a blade in the vertical plane for trimming the turf along the edge of a sidewalk or driveway. Also typical is a wheel connected to the housing for rollably supporting edger


5


on the sidewalk or driveway.




A trigger


25


is connected to the handle of edger


5


via clamp


25




a


(not shown) and located within convenient reach of the user. Connected to trigger


25


is a cable


17


for transmitting the user's draft on trigger


25


to the operating mechanism of the Edger Blade Sharpener


10


via cable


17


. Whenever the user desires to sharpen the rotating blade of edger


5


, one need only pull trigger


25


for a short period of time until it is felt that the edger's blade has been sufficiently sharpened.




Referring to

FIG. 2

, cable


17


penetrates edger blade housing


5




a


at aperture


17




b


and is connected to bell crank


18


rotatably supported by arbor


18




a


as shown. Arbor


18


is mounted on and supported by a unshaped plate


22


via bolt


18




b


. Plate


22


is mounted to the outer sidewall of edger housing


5


a via tabs


22




a


. It is envisioned that self tapping screws or bolts would be used to mount plate


22


to the outer sidewall of housing


5




a.







FIG. 3

shows the Edger Blade Sharpener


10


with caliper arms


20


in the open configuration. Cam


18


is designed to transmit and convert the linear motion of cable


17


to a rotary motion to create the inopposite linear motion necessary to drive a pair caliper arms


20


linked to cam


18


via a pair of crank arms


19


. Crank arms


19


, cam


18


, and caliper arms are all movably linked to each other via pins


19




a


. Consequently, caliper arms


20


are driven toward each other when cable


17


is pulled via trigger


25


. A spring


20




a


(best seen in

FIG. 2

) biases bell crank


18


in a clockwise direction keeping caliper arms


20


normally separated. At the lower end of each of said pair of caliper arms


20


is a sharpening pad


21


pivotally connected via a bolt


21




a


and pair of tabs


21




b


in the arrangement as shown. Each sharpening pad


21


has located on its inner side a sharpening stone


21




c


. Sharpening pads


21


are attached via bolts


21


so that they may be removed and replaced as required. As with all sharpening devices sharpening stone


21




c


will require periodic replacement. Blade


26


would normally pass unobstructed or touched by sharpening pads


21


. The entire assembly is then enclosed in a housing


11


.




It is envisioned that the edger blade sharpener


10


can be sold in a kit for aftermarket installation in which case edger housing


5




a


may have to be modified slightly by cutting to retrofit the entire assembly as shown. It is also envisioned that edger blade sharpener


10


can also be installed at the factory when edger


5


is made.





FIG. 4

shows the Edger Blade Sharpener


10


with caliper arms


20


in the closed configuration as when trigger


25


is pulled. The rotation of cam


20


in a counter-clockwise direction forces caliper arms


20


towards each other forcing sharpening pads


21


to be in a position such that rotating blade


26


will make contact with the outer surface of sharpening stones


2




c


. Sharpening stones


21




c


have an inwardly tapered surface to guide blade


26


as it passes between the pair of sharpening stone


21




c


. The sharpening stones


21


contacting the blade has the effect of grinding the blade and sharpening it. This is illustrated more clearly in FIG.


5


.




Sharpening stones


21


can be ma de from any of the conventional materials that sharpening stones or pads are made from. The only requirement here is that the material selected can be used for sharpening steel blades and formed into the shape as described. The sharpening stones are then attached via a high strength adhesive or other suitable means to sharpening pads


21


.




The foregoing description is included to illustrate the operation of the preferred embodiment and is not meant to limit the scope of the invention. The scope of the invention is to be limited only by the following claims.




2. Operation of the Preferred Embodiment




To use the Edger Blade Sharpener and sharpen the rotating blades, one need only pull a trigger located on the handle of a conventional lawn edger. The trigger is connected to a cable which pulls on a crank arm on the calipers of the sharpening apparatus. Specially designed sharpening stones are pulled gently together for engaging the cutting surfaces of the rotating edger blade. As the blade passes between the sharpening stones their cutting edges are sharpened by the abrasive sharpening stones. Once the operator feels the blades have been sharpened enough, the trigger is released and the edging operation may continue. The sharpening stones are removably attached to the caliper assembly for periodic replacement.



Claims
  • 1. An apparatus for sharpening a rotating blade of a powered lawn edger, comprising:a trigger, said trigger connected to the handle of said edger via a clamp and located within convenient reach of the user for transmitting draft to a cable; a cable, said cable connected to said trigger for transmitting said user's draft on said trigger to the operating mechanism of said apparatus; an edger blade housing; a u-shaped plate, said u-shaped plate mounted to an outer sidewall of said edger housing via tabs; an arbor, said arbor mounted on and supported by said u-shaped plate via a bolt; a pair of caliper arms; said pair of caliper arms driven toward each other when said cable is pulled via said trigger; a cam, said cam rotatably supported by said arbor and designed to transmit and convert a linear motion of said cable to a rotary motion to create an opposed linear motion necessary to drive said pair of caliper arms; a pair of crank aims; said pair of crank arms for linking said caliper arms to said cam and wherein said pair of crank arms, said cam and said caliper arms are movably linked to each other via pins; a spring, said spring for biasing said cam in a clockwise direction keeping said caliper arms normally separated; a pair of sharpening pads, said pair of sharpening pads pivotally connected at the lower end of each of said caliper arm via bolts and a pair of tabs and wherein each sharpening pad has located on its inner side a sharpening stone; and a housing, said housing for enclosing said apparatus.
  • 2. The apparatus for sharpening the rotating blade of a powered lawn edger of claim 1, wherein the rotation of said cam in a counter clockwise direction forces said pair of caliper arms towards each other forcing said sharpening pads to be in a position such that a rotating blade will make contact with an outer surface of said sharpening stones wherein the contacting blade has the effect of grinding said blade and sharpening it.
  • 3. The apparatus for sharpening the rotating blade of a powered lawn edger of claim 2, wherein said sharpening stones have an inwardly tapered surface to guide said blade as it passes between said pair of sharpening stones.
  • 4. The apparatus for sharpening the rotating blade of a powered lawn edger of claim 3, wherein said sharpening stones can be made from any of the conventional materials that sharpening stones or pads are made and then attached via a high strength adhesive or other suitable means to said sharpening pads.
  • 5. The apparatus for sharpening the rotating blade of a powered lawn edger of claim 4, wherein said sharpening pads may be removed and replaced as required.
  • 6. The apparatus for sharpening the rotating blade of a powered lawn edger of claim 5, wherein whenever the user desires to sharpen said g blade, one need only pull said trigger for a short period of time until it is felt that said edger's blade has been sufficiently sharpened.
US Referenced Citations (3)
Number Name Date Kind
2377984 Ward Jun 1945
4393627 Ailey, Jr. Jul 1983
5152104 Wood et al. Oct 1992