The present subject matter relates generally to cooktop appliances with gas burners.
Certain cooktop appliances include gas burners for heating pots, pans, griddles, etc. High power gas burners are particularly useful for cooking but require a large volume of air to burn cleanly. Various factors affect performance of high power gas burners, including mixing of the large volume of air with fuel prior to combustion. One mechanism to improve air and fuel mixing prior to combustion is to mix a stream of pressurized air with a stream of pressurized fuel using an eductor. High power gas burners supplied with pressurized air offer an increased volume of air and thus increased power relative to naturally aspirated gas burners. However, high power gas burners with an eductor pose challenges.
Cooktop appliances are frequently sold configured to burn natural gas and must be converted to burn propane. The conversion from natural gas to propane generally requires an installer to switch the gas orifices within the cooktop appliance to propane gas orifices. At the eductor, a fuel line must be removed to access and switch the gas orifice. Removing the fuel line is undesirable and challenging for the unskilled, such as a homeowner.
Another mechanism to improve air entrainment is to use a long mixing throat, which also provides an increased residence time for mixing air and fuel. Long mixing throats can facilitate formation of a homogeneous mixture prior to combustion without significant pressure loss. However, high power gas burners with long mixing throats have certain drawbacks.
Long mixing throats are frequently horizontally oriented within the cooktop appliance due to space constraints. Thus, the horizontal mixing throat positions the eductor's fuel orifice far from its burner head. The installer is required to disassemble the cooktop to access and switch out the fuel orifice, and switching out the fuel orifices in cooktop appliances requiring disassembly of the cooktop is tedious and time consuming.
Aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In a first example embodiment, an eductor for a gas burner includes a mixing body that defines a mixing chamber. The mixing body also has a fuel line coupling. The mixing chamber is configured for receiving a flow of forced air and a flow of fuel. The fuel line coupling is configured for supporting a fuel line through which the flow of fuel enters the mixing body. A fuel metering orifice is mounted to the mixing body. The fuel metering orifice is spaced from the fuel line coupling on the mixing body. The fuel metering orifice is configured for directing the flow of fuel into the mixing chamber of the mixing body. The fuel metering orifice is separable from the mixing body when the fuel line is coupled to the mixing body at the fuel line coupling.
In a second example embodiment, an eductor for a gas burner includes a mixing body that defines a mixing chamber. The mixing body also has a forced air coupling and a fuel line coupling. The mixing chamber is configured for receiving a flow of forced air from the forced air coupling and a flow of fuel from the fuel line coupling. The fuel line coupling is configured for supporting a fuel line through which the flow of fuel enters the mixing body. A fuel metering orifice is mounted to the mixing body. The fuel metering orifice is spaced from the fuel line coupling on the mixing body. The fuel metering orifice is configured for directing the flow of fuel into the mixing chamber of the mixing body. The fuel metering orifice is configured such that the fuel metering orifice and the fuel line coupling are separately removable from the mixing body when the fuel line is coupled to the mixing body at the fuel line coupling.
In a third example embodiment, a cooktop appliance includes a top panel that defines an opening. A first gas burner is positioned on the top panel at the opening of the top panel. A second gas burner includes a burner body, a horizontal mixing tube and an eductor. The eductor includes a mixing body that defines a mixing chamber and a fuel line coupling. The mixing chamber is configured for receiving a flow of forced air and a flow of fuel. The fuel line coupling is configured for supporting a fuel line through which the flow of fuel enters the mixing body. A fuel metering orifice is mounted to the mixing body. The fuel metering orifice is spaced from the fuel line coupling on the mixing body. The fuel metering orifice is configured for directing the flow of fuel into the mixing chamber of the mixing body. The fuel metering orifice is separable from the mixing body when the fuel line is coupled to the mixing body at the fuel line coupling.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
The present disclosure relates generally to a gas burner assembly for a cooktop appliance 100. Although cooktop appliance 100 is used below for the purpose of explaining the details of the present subject matter, it will be appreciated that the present subject matter may be used in or with any other suitable appliance in alternative example embodiments. For example, the gas burner assembly described below may be used on other types of cooking appliances, such as single or double oven range appliances. Cooktop appliance 100 is used in the discussion below only for the purpose of explanation, and such use is not intended to limit the scope of the present disclosure to any particular style of appliance.
According to the illustrated example embodiment, a user interface panel or control panel 106 is located within convenient reach of a user of cooktop appliance 100. For this example embodiment, control panel 106 includes control knobs (not shown) that are each associated with one of heating elements 104. The control knobs allow the user to activate each heating element 104 and regulate the amount of heat input each heating element 104 provides to a cooking utensil located thereon, as described in more detail below. Although cooktop appliance 100 is illustrated as is configured to include control knobs for controlling heating elements 104, it will be understood that the configuration of cooktop appliance 100 shown in
Cooktop appliance 100 is generally referred to as “a gas cooktop,” and heating elements 104 are gas burners, such as a gas burner assembly 210 described below. As illustrated, heating elements 104 are positioned on and/or within top panel 102 and have various sizes, as shown in
As shown in
As shown in
Turning back to
Fuel metering orifice 216 of second gas burner 210 is positioned below top panel 102. In particular, fuel metering orifice 216 of second gas burner 210 may be positioned directly below opening 103 of top panel 102. Thus, fuel metering orifice 216 of second gas burner 210 may be accessible through opening 103 of top panel 102, and an installer may reach through opening 103 (e.g., with a wrench or other suitable tool) to change out fuel metering orifice 216 of second gas burner 210.
Horizontal mixing tube 214 is positioned below top panel 102. Horizontal mixing tube 214 extends in a generally horizontal manner between burner body 212 of second gas burner 210 and an eductor 300 of second gas burner 210. Fuel metering orifice 216 of second gas burner 210 is mounted to eductor 300, as discussed in greater detail below. An inlet 219 of horizontal mixing tube 214 is positioned adjacent an outlet nozzle 310 of eductor 300. In particular, an inlet 219 of horizontal mixing tube 214 may be spaced from and aligned (e.g., concentrically) with outlet nozzle 310 of eductor 300. Thus, a flow of gaseous fuel and air from outlet nozzle 310 of eductor 300 may flow horizontally into horizontal mixing tube 214 at inlet 219 of horizontal mixing tube 214. Between outlet nozzle 310 of eductor 300 and inlet 219 of horizontal mixing tube 214, the flow of gaseous fuel and air may entrain additional air to facilitate combustion at flame ports 218. Horizontal mixing tube 214 may be a horizontal Venturi mixing tube with a suitable inner surface geometry to form an injector with the Venturi effect of a converging-diverging nozzle.
Second gas burner 210 may be configured such that second gas burner 210 has a greater maximum heat output than first gas burner 200. For example, the longer horizontal mixing tube 214 provides greater entrainment of air relative to a shorter vertical mixing tube of first gas burner 200. The longer horizontal mixing tube 214 may also provide additional time mixing for gaseous fuel and air relative to the shorter vertical mixing tube of first gas burner 200 without adding significant pressure losses.
As may be seen from the above, cooktop appliance 100 includes features for accessing fuel metering orifice 216 of second gas burner 210 through top panel 102. In particular, fuel metering orifice 216 of second gas burner 210 may be accessible through opening 103. Thus, an installer can simply remove burner body 202 of first gas burner 200 from top panel 102 to reveal opening 103 of top panel 102, and the installer may reach through opening 103 to access and manipulate fuel metering orifice 216. The installer switching fuel metering orifice 216 need not remove cooktop appliance 100 from an associated cabinet or significantly disassemble cooktop appliance 100 to switch fuel metering orifice 216, e.g., between a natural gas metering orifice and a propane metering orifices. Thus, fuel metering orifice 216 may be switch out more easily in cooktop appliance 100 compared to known cooktops.
Additional features of cooktop appliance 100 that assist with switching second gas burner 210 of cooktop appliance 100 between fuel sources are discussed in greater detail below. Turning to
Mixing body 302 also has a fuel line coupling 306 and a forced air coupling 320. Mixing chamber 304 is configured for receiving a flow of forced air (shown with arrow A in
Fuel line coupling 306 may be connected to a fuel line L (shown schematically in
Fuel metering orifice 216 is mounted to mixing body 302. For example, an elongated cylinder 230 (
Fuel metering orifice 216 is spaced from fuel line coupling 306 on mixing body 302 when fuel metering orifice 216 is mounted to mixing body 302. Thus, fuel line coupling 306 may be separate from fuel metering orifice 216 on mixing body 302. For example, fuel line coupling 306 may be integrally formed with mixing body 302, and fuel metering orifice 216 may be formed of or with a separate piece of material from mixing body 302. In addition, fuel metering orifice 216 is configured for directing the flow of fuel F into mixing chamber 304 of mixing body 302. For example, from fuel line coupling 306, the flow of fuel F may pass through fuel metering orifice 216 prior to flowing into mixing chamber 304 within mixing body 302. Passages within fuel metering orifice 216 may be sized to regulate the flow of fuel F into mixing chamber 304.
Fuel metering orifice 216 is separable from mixing body 302 when fuel line L is coupled to mixing body 302 at fuel line coupling 306. Thus, e.g., fuel line L need not be removed from mixing body 302 in order to remove fuel metering orifice 216 from mixing body 302. Rather, fuel metering orifice 216 and fuel line L are separately removable from mixing body 302. By mounting fuel metering orifice 216 to mixing body 302 separate from fuel line L, converting eductor 300 between different fuels (i.e., different gas metering orifices) may be done without disconnecting fuel line L from mixing body 302. For example, a technician may simply remove fuel metering orifice 216 from mixing body 302 without disconnecting fuel line L and then service or replace fuel metering orifice 216.
Fuel metering orifice 216 may define an inlet passage 220 and an outlet passage 222. Inlet passage 220 may be contiguous with an interior of fuel line coupling 306 and be configured to receive the flow of fuel F from the fuel line L at fuel line coupling 306. In contrast, outlet passage 222 may be contiguous with mixing chamber 304 and be configured to direct the flow of fuel F out of fuel metering orifice 216 and into mixing chamber 304. Inlet passage 220 may also be positioned coaxial with fuel line L when fuel line L is coupled to mixing body 302 at fuel line coupling 306. Conversely, outlet passage 222 may be positioned coaxial with threaded outer surface 224 of fuel metering orifice 216. The flow of fuel F within inlet passage 220 may also be perpendicular to the flow of fuel F within outlet passage 222 inside fuel metering orifice 216.
Inlet and outlet passages 220, 222 extend within fuel metering orifice 216 such that inlet passage 220 is oriented perpendicular to outlet passage 222 in fuel metering orifice 216. It will be understood that inlet passage 220 need not be oriented at exactly ninety degrees (90°) to outlet passage 222 in certain example embodiments. Rather, the term “perpendicular” as used herein includes a ten degree margin (i.e., 90°±10°). Thus, inlet passage 220 may be oriented generally perpendicular to outlet passage 222 within fuel metering orifice 216.
Fuel metering orifice 216 may be machined or additively formed metal or plastic. For example, inlet passage 220 and outlet passage 222 may be separately drilled into elongated cylinder 230 of fuel metering orifice 216. Thus, inlet passage 220 and outlet passage 222 may be cross drilled within fuel metering orifice 216.
Eductor 300 described above may be advantageously produced for use in cooktop 100. Eductor 300 also includes various features that facilitate servicing and/or changing of fuel metering orifice 216. For example, eductor 300 may be serviced without the need to remove a leak free gas line, such as fuel line L. In addition, eductor 300 may be accessible through top panel 102 at opening 103, e.g., to allow servicing and/or changing of fuel metering orifice 216, from above top panel 102 without the requiring remove of cooktop 100.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
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