The exemplary embodiment relates to a technique for quantifying surface resistivity or the degree of lateral charge migration (LCM) on a photoconductor surface.
Distortion, loss, or decay of latent images on a photoreceptor surface are detrimental to the quality of a final image carried on the photoreceptor. If the electrostatic latent image changes during the time between formation of the image and application of toner, the resulting final image can deviate significantly from the initial exposed image.
A major factor leading to such distortion, loss or decay of latent images is lateral charge migration (LCM) along a surface of the photoreceptor. If the photoreceptor surface is conductive, lateral charge migration can occur causing degradation of an electrostatic latent image retained by the photoreceptor.
In order to address this problem and provide strategies and materials for limiting or reducing the extent of LCM on a photoreceptor surface, it would be beneficial to identify a technique for quantifying LCM or rather, surface conductivity of the photoreceptor surfaces.
Attempts have been made by artisans to analyze electrostatic latent image blurring. And attempts in providing numerical simulations of lateral conductivities have been proposed to serve as models for further investigation. Although satisfactory in many respects, a need remains for a technique and method for readily identifying and ideally, quantifying, LCM or surface conductivity value of a photoreceptor surface.
Additionally, external agents can detrimentally affect photoreceptor life by promoting LCM or inducing LCM. Depending on the level of exposure and aggressiveness of the external agents such as corona effluents or amine salts, LCM can be induced in as little as a few prints. Accordingly, it would be beneficial to readily determine the extent of LCM so that strategies may be better formulated to reduce the effects from external agents.
In a first aspect, the exemplary embodiment provides a method for determining surface conductivity associated with a line of particular width and a photoreceptor surface. The method comprises defining an isolated line. The method also comprises determining a first average discharge potential associated with the isolated line printing using the photoreceptor surface. Also, a second average discharge potential is determined which is associated with the isolated line ceasing to print utilizing the photoreceptor surface. The method also comprises computing a first discharge potential from the first average discharge potential. The method further comprises computing a second discharge profile from the second average discharge potential. And, the method comprises identifying a third discharge profile having a known surface conductivity associated therewith. The third discharge profile has a minimum value that matches the minimum of the second discharge profile, whereby the known surface conductivity of the third discharge profile is the minimum conductivity associated with the line and the photoreceptor surface.
In another aspect, the exemplary embodiment provides a method for estimating surface conductivity of a photoreceptor. The method comprises defining a digital template including a collection of lines. Each line has a different width and a known surface conductivity associated with it. The method also comprises providing the photoreceptor whose surface conductivity is to be estimated. The method further comprises printing the digital template with the photoreceptor to form a printed image. And, the method comprises analyzing the printed image to thereby estimate a surface conductivity associated with the photoreceptor.
The exemplary embodiment process described herein provides a strategy for readily estimating surface conductivities of a photoreceptor so as to provide an indication of the potential for lateral charge migration, i.e. decay, of a latent image. It is contemplated that the exemplary embodiment method can be used as a tool to quickly assess whether a problem involving photoreceptor surface conductivity exists, and if so, the degree or extent of such problem.
Before describing the exemplary embodiment, it is instructive to consider the basic process for creating an electrostatic charge pattern, rendering that pattern visible also known as developing the image, and transferring the pattern to a substrate such as paper. Generally, a uniform electrostatic charge is deposited on a photoreceptor surface by a corona discharge. The photoreceptor is exposed with an optical image of the object to be reproduced. This selectively dissipates the surface charge in the exposed regions and creates a latent image in the form of an electrostatic charge pattern. Electrostatically charged toner particles are brought into contact with the latent image. The toner particles are transferred to a receiver and then fused. The remaining toner particles are removed from the photoreceptor surface. The various steps can be carried out around the periphery of a photoreceptor drum or a photoreceptor web.
More specifically, the latent image formation, image development, and transfer operations are as follows. The absorption of an image exposure by the photoreceptor creates electron-hole pairs. Under the influence of a field, a fraction of the pairs separate and are displaced to the free surface and the substrate electrode. The surface charge is thus dissipated in the exposed regions and an electrostatic charge pattern is created. For optical copiers, the image exposure is reflected from a document, then imaged onto the photoreceptor through a lens. For digital xerography, the exposures are usually derived from a semiconductor laser or an array of light-emitting diodes.
In the development step, charged toner particles are deposited on the photoreceptor surface. There are several techniques by which this can be accomplished, most of which involve the use of a second component called a carrier. Toners are comprised of a colorant in a resin binder. Depending on the application, additional components may include additives to control the charge level, surface additives to control flow and cleaning, and/or waxes to prevent toner adhesion to the fuser roller. For black and white applications, the most common colorant is carbon black. The role of the resin is to bind the toner to the receiver, thus creating a permanent image. The choice of the resin depends on the fusing process. Toner particles are usually attached to carrier particles or beads. In the literature, these are sometimes described as developers. Single-component developers are comprised only of toner particles, while two-component developers contain both toner and carrier particles. The beads are either metal, glass, or metal ferrites. The particles usually contain a thin polymer surface layer to control the toner charge. The final step in the development process involves the transfer of the toner particles from the carrier beads to the photoreceptor surface. While two-component developers are used for most applications, single-component developers have received increasing emphasis in recent years.
In the transfer step, toner particles are transferred from the photoreceptor to a receiver. The receiver is usually paper. Transfer is normally accomplished electrostatically, for example, a receiver is placed in contact with the toned image. The free surface of the receiver is then charged with a polarity opposite to the toner particles. The paper is then separated from the photoreceptor.
The exemplary embodiment provides a method to determine photoreceptor surface conductivity using image analysis of a digital image template, which can be in the form of a specific sequence of variable width lines printed with the photoreceptor. The exemplary embodiment utilizes a strategy in which a sequence of lines, each having a different width in terms of number of pixels, such as for example lines 1,2,3,4 and 5 in
Based on the continuity equation LCM in one dimension can be described through:
where σ is the surface charge density, μ is the charge carrier mobility, n the carrier density (unipolar transport assumed here), and f the photoreceptor point spread function (between lateral electric field Ell and σ). G and α are constants. The third term is a source term to account for the dark decay. This term allows treating the problem in one or two dimensions. The other symbols have the usual meaning.
It is reasonable to assume μ and n as constant in first approximation (in respect to field and time). This assumption is experimentally validated for surfaces, contaminated with amine salts for lateral fields up to 0.5V/μm: As a result, dropping for simplicity the dark decay term, Equation (1) simplifies to:
where g is a constant and may be associated with an effective surface conductivity. This equation is used for modeling and g is the constant that the exemplary embodiment measures through image analysis.
For illustrative purposes, for infinitely thin photoreceptors:
f=−s·∂xδ
where s is the photoreceptor thickness and equation (2) reduces to the Telegraph equation (with V=sσ/ε):
where V is the surface potential. LCM can be regarded as a time dependent point spread function on the latent image parameterized by the surface conductivity. The corresponding modulation transfer function (MTF) becomes for Equation (3) particularly simple:
where t is the time and k the spatial frequency.
Ideally, a direct capture of the latent image is desired. However, any electrical probe will have too limited resolution (the resolution is of the order of probe-photoreceptor surface distance). As a result printed images are used.
A significant aspect of the exemplary embodiment is the digital image template that is formed as a latent image, developed, and printed to determine the surface conductivity. The digital image template includes an array of pixel lines of varying widths in terms of pixel number spaced far enough apart such that the background does not vary significantly if the surface charges spread completely. A non-limiting example of a representative digital image template is given in
The exemplary embodiment can utilize a digital image template that utilizes a repeating series of lines or regions of different line widths. For example, the digital image template depicted in
An exemplary embodiment method for assessing surface resistivity or LCM values of a photoreceptor surface is as follows. First, a printer is calibrated as described herein, for isolated lines of different widths by tuning the writing laser until the isolated lines disappear to determine the printability threshold. Next, a digital image template is printed on a test photoreceptor. The digital image template can be in the form of the exemplary digital image template depicted in
Calibration is another aspect of the exemplary embodiment. Calibration may be performed as follows. The electrostatics of the photoreceptor can be exactly computed. However, the development characteristics of the printer are generally not analytically approachable. The easiest way to identify such characteristics of a printer is to feed the printer with a digital document and read out the average discharge levels through its own electrostatic voltmeter (ESV) as shown in
In the description of the following exemplary embodiment methods, the terms “average discharge potential” and “discharge profile” are used. “Average discharge potential” as used herein, refers to the average electrical potential of an electrostatic image along the surface of a photoreceptor. Average discharge potential can be computed as described herein or, measured by using an ESV. “Discharge profile” as used herein refers to the spatial variation of the electrical potential along the surface associated with a printed image. As such, the discharge profile of an image, or portion or segment of an image, is typically computed and any adjustable parameters such as exposure are determined from the average discharge potentials.
The actual discharge potential can be computed from the photo-induced discharge curve (PIDC). The average discharge potential associated with an electrostatic latent image can also be measured with an ESV. The ESV works as a simple spatial filter. If it is placed at a distance d from the surface its readout is given by:
where s is the photoreceptor thickness and σ(k) the Fourier component of the photoreceptor surface charge density. The other symbols have the usual meaning. This is based on the fact that the counter electrode of the ESV is adjusted until the field underneath it vanishes. Hence, in this example, all five readouts from the ESV in
Generally, an exemplary embodiment calibration method is provided as follows. Calibration may be considered as determining or estimating the developability, i.e., printability of images such as isolated lines of a digital template. A digital template is defined, such as for example, that depicted in
Generally, an exemplary embodiment method for approximating surface conductivity on a photoreceptor surface is provided as follows. The method involves computing or otherwise determining a latent image of a digital template on the photoreceptor surface for different values of surface conductivity. The digital template can include a collection of lines in which at least two lines have different widths. An operation of establishing which lines print for various surface conductivity values is performed. This operation is based on the aforementioned calibration. The digital image is printed. Based upon which lines of the digital image print, and which lines do not print, the approximate surface conductivity of the photoreceptor surface can be specified.
An exemplary embodiment method for determining surface conductivity of a photoreceptor surface, and specifically, determining the upper or lower bounds of the surface conductivity, is provided as follows. Discharge profiles for one or more isolated lines of, for example, a digital template are determined as described herein in regards to calibration with a control photoreceptor that is LCM free. Specifically, a first discharge profile is computed from the average discharge potentials of the digital template for the printer default state in which an isolated line is generally printed so as to appear on a substrate. A second discharge profile is computed from the average discharge potentials of the digital template for a state in which the isolated lines cease to print out, such as a result of exposure light attenuation. Next, a series of discharge profiles are computed and plotted on the graph containing the previously noted first and second discharge profiles. The series of discharge profiles are computed from the first profile by modifying it through equation (2) for different surface conductivities. Ideally, discharge profiles (or curves) are reiteratively computed until a profile is identified of which its profile minimum (magnitude) matches or crosses the minimum of second discharge profile. An example is given in
Testing photoreceptors for LCM or surface conductivity can be accomplished as follows. Two test photoreceptors (A and B) are exposed in a selected region to corona effluents to induce LCM. The exposure can be achieved with a specially designed stationary two-wire corotron operated with an AC voltage (peak-to-peak=2 kV, 0.5 Hz) and a DC offset of 6 kV. The corona device itself is sealed against the photoreceptor. Between the corona device and the photoreceptor, a grounded grid is disposed to avoid charging up the photoreceptor. All of these procedures are undertaken to ensure a ¾ inch uniform exposure band across the photoreceptor, as shown in
After exposure, the exposed photoreceptors are printed. The prints are shown in
Determination of the surface conductivity and thus LCM of a photoreceptor surface can be performed as follows.
Next, using equation (2), a series of discharge profiles with increasing conductivities are computed until a profile matches curve {circle around (2)} at its minimum or lowest value. Or, more efficiently, the minimum of the computed discharge profile can be fitted to the minimum of curve {circle around (2)} by using the conductivity as a fitting parameter. This conductivity g, is the minimum conductivity of the associated photoreceptor surface where the one-pixel line does not print.
For example, referring to
Equally, one can also determine the upper bound or maximum of the surface conductivity. Again one applies equation (2) to the line that just prints by varying the surface conductivity as a parameter until the minimum of the profile crosses the threshold. This conductivity is the maximum conductivity of the associated photoreceptor surface where the two-pixel line prints.
For example, in
It is to be understood that the present exemplary embodiment is not limited to using the specific digital image template described herein. The exemplary embodiment includes a digital image template of a single lines of varying widths as shown in
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
Number | Name | Date | Kind |
---|---|---|---|
5457519 | Morrison et al. | Oct 1995 | A |
6006047 | Mara et al. | Dec 1999 | A |
Number | Date | Country | |
---|---|---|---|
20060291877 A1 | Dec 2006 | US |