The present disclosure provides nanoscale polypyrrole films crosslinked by alkyl dihalides. These films have electrochemical properties suitable for use in nitrate sensors to assess levels of fertilizer pollution in water sources.
Materials that undergo electrochemical reactions in aqueous electrolytes are valuable for safe and low-cost energy storage, for electrochemical water desalination, and for chemical sensors. Although a range of inorganic materials have promising properties for these applications, inorganic materials are often unstable in aqueous electrolyte and undergo decomposition reactions to dissolve into solution. Redox-active conjugated polymers have attracted interest as electrode materials for these aqueous applications due to their high theoretical charge storage capacities, relatively low cost, and stable cycling behavior. Conjugated polymers such as polyethylenedioxythiophene (pEDOT), polypyrrole (Ppy), and polyaniline (PANT) exhibit high electrochemical capacities, making them appealing as electrode materials for energy storage, electrochemical desalination, and chemical sensing. Heteroatoms in these polymers undergo reversible electrochemical redox reactions to switch between lone-pair and cation-radical configurations, yielding high electrochemical capacity. These redox reactions also produce charge carriers (electrons and holes) that travel down the conjugated backbone of these polymers to produce high electronic conductivities of 100-6,000 S/cm. Following the recent demonstration of desalination batteries and anion-based batteries, these conjugated polymers are also of interest for their ability to reversibly bind anions from solution during electrochemical cycling.
Polypyrrole (Ppy) is one example from this class of conjugated heteroatom containing conductive polymers or copolymers. Ppy is an appealing redox-active conjugated polymer that exhibits high electrical conductivity (100-300 S/cm) and charge storage capacity (100-600 F/g) and is stable in aqueous solutions at pH's from −0.6 to 12 making it an ideal polymer for aqueous electrochemical device applications. Ppy was discovered more than 100 years ago, and Ppy films have been demonstrated in gas and ion sensors, cathode materials for improved batteries, and membrane materials for separations.
The valuable electrochemical properties of Ppy arise from its conjugated molecular structure depicted in
Either before or after polymerization, amines within pyrrole monomers can be alkylated using alkyl halides as depicted in
In this disclosure, bifunctional alkyl halides of various alkyl chain length are employed to crosslink adjacent polymer chains in nanoscale Ppy films and thicker (up to ˜10 μm). Specifically, the crosslinking of Ppy chains with aliphatic ethyl (Ppy-Et), propyl (Ppy-Pr), and butyl (Ppy-Bu) groups using dibromo-alkane crosslinkers is studied as depicted in
The present disclosure provides an electrochemical device comprising a conductive substrate coated with a film comprising a conducting polymer crosslinked with a linker, wherein the conducting polymer film comprises an ion, and a branched network having pores.
Another aspect of the disclosure is an ion sensor comprising the electrochemical device.
A further aspect of the disclosure is a method of producing the electrochemical device comprising the conductive substrate coated with the film comprising the conducting polymer crosslinked with the linker, the method comprising:
The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
Nanoscale films of redox-active amine polymers such as polypyrrole (Ppy) are of interest for aqueous energy storage, water treatment, and chemical sensors. Unfortunately, the electrochemical properties of Ppy are constrained by the local material structures that form during typical synthesis. This disclosure examines how crosslinking Ppy post-synthesis with short-chain bifunctional alkyl-halide crosslinkers influences the charge storage properties of Ppy. Specifically, dibromoethane (EtBr2), dibromopropane (PrBr2), and dibromobutane (BuBr2) crosslinkers were employed to link amines from adjacent Ppy polymer chains in nanoscale Ppy films formed by electrodeposition. The electrochemical performance of the resulting structures was studied using electrochemical quartz crystal microbalance (EQCM) complemented by density functional theory (DFT) studies. It was identified that the shortest (ethyl) crosslinker sterically traps free anions from the electrolyte within the Ppy structure. These trapped anions lead to a qualitative shift in the electrochemical mechanism from anion-insertion to cation-insertion behavior. It was identified that the propyl crosslinker, with just one carbon more than ethyl, allows for more rapid anion motion than intrinsic Ppy, accessing electrochemical capacities up to 60% higher than with no crosslinker. These results reveal the strong impact of local molecular structure on electrochemical properties of redox-active polymers and demonstrate the use of short-chain bifunctional crosslinkers to control their qualitative electrochemical response.
Described herein are various electrochemical devices comprising a conductive substrate coated with a film comprising a conducting polymer crosslinked with a linker, wherein the conducting polymer film comprises an ion, and a branched network having pores.
The conducting polymer of the electrochemical device can comprise a polymer derived from a monomer having a double bond and a heteroatom. Preferably, the heteroatom contained in the monomer is nitrogen, oxygen, or sulfur.
The conducting polymer of the electrochemical device can comprise polypyrrole, polyaniline, polythiophene, poly(3,4-ethylenedioxythiophene) (PEDOT), poly(phenylenediamine), poly(benzene-triamine), polyethylenediamine, polyhydroquinone, polybenzoquinone, polybenzenethiol, polybenzenedithiol, polybenzenetrithiol, polyfuran, or a combination thereof.
Preferably, the conducting polymer comprises polypyrrole or alternately, the conducting polymer comprises polyaniline.
The linker can comprise a C2-C8 compound comprising single, double, triple bonds, or a combination thereof, and optionally a heteroatom.
The linker heroatom can preferably be nitrogen, oxygen, or sulfur.
Preferably, the linker comprises an alkylene or arylene moiety.
The alkylene moiety that crosslinks the conducting polymer can comprise ethylene, propylene, butylene, pentylene, hexylene, heptylene, octylene; or a combination thereof; preferably, the alkylene moiety comprises ethylene, propylene, butylene, or a combination thereof; more preferably, the alkylene moiety comprises ethylene or propylene.
The film coating the conductive substrate can have a thickness of from about 1 nm to about 10 μm thick; from about 1 nm to about 5 μm thick; from about 1 nm to about 2 μm thick; from about 1 nm to about 1 μm thick; from about 1 nm to about 800 nm thick; from about 1 nm to about 600 nm thick; from about 1 nm to about 400 nm thick; from about 1 nm to about 200 nm thick; from about 1 nm to about 100 nm; from about 20 nm to about 80 nm; from about 30 nm to about 60 nm; or about 40 nm.
The electrochemical devices described herein can have the conductive substrate be coated with the conducting polymer film that comprises an ion, wherein the ion is an anion and the anion comprises nitrate, chloride, fluoride, bromide, iodide, phosphate, acetate, arsenate, perchlorate, sulfate, glyphosate, hexafluorophosphate, tetrafluoroborate, bis(fluorosulfonyl)imide (FSI), bis(trifluoromethylsulfonyl)imide (TFSI), or a combination thereof; preferably, the anion comprises nitrate.
The electrochemical devices described herein can have the conductive substrate be coated with the conducting polymer film that comprises an ion, wherein the ion is a cation and the cation comprises sodium, lithium, potassium, protons, magnesium, calcium, aluminum, ammonium, alkylated ammonium cations, zinc, copper, manganese, iron, cobalt, nickel, tin, strontium, another monovalent, divalent, or trivalent transition metal cation, or a combination thereof; preferably, the cation comprises sodium, lithium, potassium, protons, magnesium, calcium, aluminum, ammonium, alkylated ammonium cations, zinc, copper, manganese, iron, cobalt, nickel, tin, or strontium.
The electrochemical devices described herein can have anion diffusion be hindered in the film compared to a film comprising a conducting polymer that is not crosslinked.
For the electrochemical devices described herein, the conductive substrate can comprise gold, platinum, silver, copper, nickel, carbon, carbon fiber, graphite, stainless steel, aluminum, steel, titanium, vitreous carbon, carbon black, activated carbon, pyrolytic graphite, palladium, zinc, lithium metal, sodium metal, potassium metal, or a combination thereof; preferably, the conductive substrate comprises gold.
These electrochemical devices can be used for (1) ion sensing, (2) controlled release, (3) energy storage, (4) separations, (5) ion selective membranes, and other purposes.
The properties of the films comprising conductive polymers crosslinked with alkylene groups are described below.
The reaction of nanoscale Ppy films with alkyl dihalide crosslinkers as a simple way to alter the electrochemical properties of the native Ppy polymer is reported. Crosslinking polymer chains with ethyl substituents (Ppy-Et) produces local microstructures that severely limit the transport of anions through the Ppy and switches the charge balance mechanism from anion-mediated to cation-mediated behavior during potential cycling. This effect is analogous to previous reports of cation-mediated behavior in Ppy when incorporating copolymers with structural anions, but here arises from free ions that are kinetically/sterically trapped within the crosslinked Ppy structure. This provides a route for the synthesis of cation-insertion polymers using polymers that would typically be expected to reversibly insert anions. The resulting films have application as cation-selective electrode for ion removal in electrochemical desalination, as cation-selective membranes, and as a low-resistance membrane material for electrodialysis.
It was found that linking Ppy chains with propyl crosslinker units (Ppy-Pr)—only one carbon longer than the ethyl crosslinker—promotes transport of ions through the polymer matrix. This leads to an increase in electrode kinetics and specific capacitance over intrinsic electrodeposited Ppy. Here, the Ppy-Pr films exhibit electrochemical capacities of up to 723 F/g (221 mAh/g), which are 80-600% higher than values of 100-400 F/g (140 mAh/g) typically reported for Ppy. This suggests that opening the pore structure of Ppy using crosslinkers comprised of three or more carbon atoms not only enhances ion mobility, but also increases the availability of active amine sites within the Ppy to coordinate with anions and undergo electrochemical redox reactions. Ppy-Pr could be useful as a supercapacitor or cathode material.
Ppy-Bu films would be expected to exhibit a more open pore structure than Ppy-Pr, however, the intrachain reaction with the butyl crosslinker likely competes with the desired interchain reaction and does not as effectively open the Ppy pore structure. As such, the properties of Ppy-Bu are more in line with those of intrinsic electrodeposited Ppy.
The simple process using short-chain crosslinkers to qualitatively change the electrochemical response of Ppy underscores the importance of local molecular structure on the electrochemical properties of polymers. Electrochemical degradation and structural (pore) collapse are a pervasive problem for Ppy in general, and thus Ppy devices often have short lifetimes. This work provides an orthogonal approach to crosslinking using formaldehyde dimethyl acetal (FDA) crosslinkers for single-carbon hyper-crosslinking and provides a route to easily control the chain length and pore size in polymers. Future studies will extend this concept and use short-chain crosslinkers to control the electrochemical properties of other polymers.
The electrochemical devices described herein can have the electrochemical device be an electrode.
Further, an ion sensor can comprise the electrochemical device or electrode described herein.
For the ion sensors described herein, the ion can be an anion and comprise nitrate, phosphate, arsenate, pertechnetate, uranate, glyphosate, perfluorooctylsulfate (PFOS), or perfluorooctanoate (PFOA); preferably, the anion comprises nitrate.
Additionally, for the ion sensors described herein, the ion can be a cation and comprises sodium, lithium, potassium, or another monovalent cation; preferably, the cation comprises sodium, lithium, or potassium.
The ion sensors described herein can have the electrochemical device be a comb-chip electrode.
Each year over $100 million worth of nitrogen fertilizer is lost to water runoff and collects in water resources, causing harmful algal blooms that damage the environment and lead to economic losses to waterfront communities. Nitrogen from fertilizer is lost to water runoff in the form of nitrate (NO3−) and is accumulating in water resources—causing financial losses for farmers, disturbing environmental ecosystems, and negatively impacting human health and small-town tourism economies. In 2017, Missouri provided 6.7% of the U.S. soybean supply and 3.7% of the U.S. corn supply, amounting to a >$4 billion agriculture industry in Missouri from these two crops alone. To generate these crops, each year Missouri farmers spend $300-500 million dollars on an average of ˜400,000 short tons of nitrogen-enriching fertilizer. Of this, less than half of nitrogen is recovered in crops and an estimated >40% of nitrogen is washed away from rainfall, corresponding to hundreds of millions of dollars of financial losses to Missouri farmers.
Unfortunately, this lost nitrogen also accumulates in lakes and ponds in Missouri and contributes to harmful algal blooms that disrupt the environmental ecosystems in these water resources and put human health at risk. In order to prevent nitrate loss and its potential harmful effects there is a need to better understand when, where, and how nitrate is released from agricultural sources and transported to Missouri water resources. The key barrier to this understanding is the lack of availability of low-cost and high-accuracy nitrate sensors. Development of advanced nitrate-selective materials which can be used in low-cost nitrate sensors to understand the release and transport of nitrogen with higher spatial and temporal resolution over existing methods is needed.
In order to mitigate these harmful effects, one needs to better understand how nitrogen from fertilizer is lost and transported in the environment. Conventional methods for detecting nitrogen in water or soil samples rely on slow and costly laboratory measurements, most commonly liquid chromatography-mass spectrometry (LC-MS) methods, which cannot provide a clear picture of how nitrogen moves through the environment. For these studies, field samples are taken and brought back to a laboratory, where a scientist or technician performs measurements to determine the nitrate content of these water samples. This laboratory measurement approach has been successful, but has limitations in sampling frequency and throughput. There is a need to develop low-cost and high accuracy nitrogen sensor technologies for distributed use. The current state-of-the-art for such a sensor is limited by poor electrical conductivity and limited thickness control of the nitrate-sensing material, and provides only ˜1 mg/L nitrate sensitivity, versus ˜0.1 pg/L sensitivity for LC-MS. Nitrate-sensing materials based on electrically-conducting polymer thin films that provide higher selectivity and sensitivity to nitrate are disclosed. The materials science advances generated from the proposed work promise to enable distributed sensors for nitrate detection, ultimately enabling high spatial and temporal resolution of nitrate field data in water, even enabling real-time data monitoring of nitrate release in line with efforts such as EARTHDATA from NASA and the various real-time Data and Tools resources available from USGS.
Improved selectivity and sensitivity of the impedance detection method for sensing nitrate is needed and can be accomplished by employing a materials platform for templating anion-selective electrodes based on electrically-conductive polypyrrole. A nitrate-sensing polymer is needed with enhanced electrical conductivity which is uniformly and conformally coated onto the sensor detection area.
An objective described herein is development of a means to template electrically conducting polymers to provide higher nitrate sensitivity. Prior work has demonstrated the ability to fabricate cation-selective polymeric electrodes by templating cation-specific sites using crown-ether reagents. The procedure used to generate cation-selective electrodes employ cations coordinated with crown-ether ligands which incorporate into a polymeric support to form sites specific to that individual cation. Select studies have also demonstrated a similar concept for templating anion-specific sites into polymers, where nitrate is coordinated to thiourea and crosslinked into a polymer network.
In this case, the ion templating method would use thin film, electrically-conducting electrodes by electrochemically inserting nitrate into the polymer, and then crosslinking the conducting polymer chains to generate sites specific to nitrate. Important characteristics of the method is to control thickness and electrical conductivity of the conducting polymer film that can provide higher sensitivity and selectivity toward nitrate. Additionally, the proposed anion templating platform can be used to generate materials to selectively bind other anions, and these materials could be scaled up in volume and used to selectively remove these anions rather than just detect them.
CAPs are proposed to be used as a platform for generating nitrate-selective electrodes because CAPs are electrically conductive and electrochemically inserts anions. Few materials are known which electrochemically insert anions. Of these, CAPs are the most robust and well-studied, with studies of polyaniline and polypyrrole. Herein is described synthesis of the CAP films to incorporate anion-specific sites in the polymer structure which are locked in place through polymer crosslinking. These sites are expected to be more selective to nitrate, and more robust against structural reorganization, ultimately providing higher detection efficiency.
The proposed approach also employs molecular layer deposition (MLD) to provide pristine control of film thickness of the nitrate-sensing material. This allows one to study how thickness of the CAP film influences sensor performance with sub-nanometer precision. The proposed work would be the first attempt to use the MLD-grown polymer films to generate nitrate-specific materials. Here, MLD of N-containing CAPs will be employed, where N-groups provide higher ion binding capacities (>500 F/g45-47 up to 2000 F/g, 44) while retaining high electrical conductivity (580 S/cm). The secondary amine (N) groups in the CAP backbone also allow for convenient reaction sites for crosslinking chemistries to introduce selectivity. MLD of N-containing CAPs has been established previously as depicted in
The proposed research project aims to address these needs and develop a concept for templating nitrate-selective sites into electrically-conductive and redox-active conjugated amine polymer (CAP) thin films (e.g. polypyrrole) which are conformally coated onto sensor substrates using molecular layer deposition (MLD). An understanding of how various aspects of the proposed polymer templating procedure impact selectivity and sensitivity toward nitrate will be developed. The findings will provide the fundamental basis needed to inform the controlled synthesis of advanced nitrate-selective materials to be used in low-cost electrical nitrate sensors.
The nitrate sensing materials must be able to withstand mild to moderate pH ranges (both acidic and basic), be resistant to poisoning and/or false positives from competitive sorption of the other ions found in the environment, and provide high accuracy and sensitivity down to <1 μg/L of nitrate.
The proposed conjugated amine polymer (CAP) thin films will act as a platform to generate nitrate-selective materials to meet these target properties. CAPs are electrically conductive and redox-active—binding negatively charged anions (such as nitrate) under applied potential. The proposed CAPs are stable and redox-active at pHs from 4-11, with electrical conductivities >500 S/cm. These characteristics make CAPs a well-suited materials platform to generate nitrate-selective materials for electrochemical sensors.
The proposed approach employs precision synthesis of nitrate-sensing materials by (a) growth of redox-active and electrically-conducting polypyrrole with sub-nanometer thickness control using molecular layer deposition (MLD) and (b) introducing nitrate-specific sites in these polypyrrole thin films by impregnating the polymer with nitrate (NO3−), and then crosslinking the polymer in place around the nitrate. This approach will generate nitrate-selective polyporrole thin films of 1-100 nm thickness. The use of a thin-film electrically conductive material is expected to provide many orders of magnitude (>1010) higher electrical conductance to the nitrate-selective sites in the sensing material and enable low-cost sensors to achieve performances closer to that of LC-MS.
The electrochemical devices described herein can also be a cathode.
The electrochemical devices that are electrodes or cathodes can also be used in a battery.
When the electrochemical devices are electrodes or cathodes used in a battery, the battery comprises a housing, the cathode described herein, an anode, an electrolyte, and a separator. The cathode and anode are in electrical connection with the electrolyte and the separator is located between the cathode and anode. The cathode, anode, electrolyte, and separator are disposed within the housing.
The electrochemical devices herein can also be a supercapacitor. The supercapacitor is a low voltage component and can be used in applications requiring many rapid charge/discharge cycles. They can be used in regenerative braking for automobiles, buses, trains, cranes, and elevators. Supercapacitors are also used for short-term energy storage and burst-mode power delivery. The typical design of a supercapacitor includes a two electrodes separated by a separator (e.g., ion-permeable membrane). When the electrodes are polarized by an applied voltage, ions in the electrolyte form electric double layers of opposite polarity to the electrode's polarity. For example, positively polarized electrodes will have a layer of negative ions at the electrode/electrolyte interface and a charge-balancing layer of positive ions adsorbing onto the negative later. The opposite is true for the negatively polarized electrode.
The electrochemical devices described herein can be prepared by (a) preparing a solution of a conducting monomer and an ion in deionized water; (b) electrodepositing the conducting monomer as a film on the conductive substrate; and (c) reacting the film with a crosslinker.
The crosslinker can comprise a dihalo-alkane crosslinker or a dihalo-benzene crosslinker.
The method for making the electrochemical devices can further comprise one or more wash steps. The wash steps use methanol, deionized water, or a combination thereof.
Additionally, the method for making the electrochemical devices can also comprise drying the electrode with argon.
These methods of making the electrochemical devices can have the dihalo-alkane crosslinker comprise dibromoethane, dichloroethane, diiodoethane, dibromobutane, dichlorobutane, diiodobutane, dibromopropane, dichloropropane, or diiodopropane.
Also, the methods for making the electrochemical devices can have the electrodeposition step (b) comprise applying 0.7 V vs SSC for 1.5 s, followed immediately by a 1.5 s relaxation at 0.0 V vs SSC, performed one or more times to achieve a desired film thickness.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. Although methods and materials similar or equivalent to those described herein can be used to practice the invention, suitable methods and materials are described below. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. In case of conflict, the present specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and not intended to be limiting.
As used in this application, including the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the content clearly dictates otherwise, and are used interchangeably with “at least one” and “one or more.”
The invention will be further described in the following examples, which do not limit the scope of the invention described in the claims.
It is to be understood that while the invention has been described in conjunction with the detailed description thereof, the preceding description is intended to illustrate and not limit the scope of the invention, which is defined by the scope of the appended claims. Other aspects, advantages, and modifications are within the scope of the following claims.
Electrochemical characterization was performed using a standard three electrode cell with a 6 mm diameter Ag/AgCl (SSC) reference electrode (BASi) and a 6 mm diameter graphite rod counter electrode (99.999%, Alfa Aesar). The working electrode consisted of a gold coated AT-cut quartz crystal (5 MHz, Phillip Technologies) mounted on a QCM-200 controller (Stanford Research Systems). Electrochemical data acquisition and analysis were conducted using a Biologic SP-150 potentiostat interfaced with EC-Lab software. All solutions were purged with argon gas (99.999%, Airgas) for at least 10 minutes before experimentation, and a steady flow of argon was applied to the head space of the cell for the duration of each experiment. Cyclic voltammetry (CV) characterization was employed at various sweep rates from −0.7 to 0.4 V vs SSC for a minimum of 4 complete cycles. Electrochemical impedance spectroscopy (EIS) spectra were obtained using a 10 mV amplitude over a 100 mHz-1 MHz frequency range. Charge transfer resistance was calculated by fitting a Randle's circuit to the impedance data.
Solutions containing 1.0 M pyrrole monomer (99%, Sigma Aldrich) and 0.1 M NaNO3 (99%, Fisher) were prepared by adding the appropriate amount of each reagent to deionized (DI) water and diluting to the desired volume. Films were deposited on the working electrode using a pulsed deposition technique established previously (Gettler, R.; Young, M. J. Review of Scientific Instruments 2021; Wyatt, Q. K.; Young, M. J. Journal of The Electrochemical Society 2020, 167, 110548). Here, 0.7 V vs SSC was applied for 1.5 s, followed immediately by a 1.5 s relaxation at 0.0 V vs SSC. This cycle was repeated until an EQCM frequency-decrease was achieved corresponding to a desired film thickness (mass). Following deposition, samples were rinsed with methanol and DI water, dried with argon, and stored at room temperature in the dark to prevent photodegradation until usage. Thickness measurements were obtained via spectroscopic ellipsometry (SE) using an alpha-SE spectroscopic ellipsometer (J. A. Woollam) at a 65° incident angle over a wavelength range of 380-900 nm. SE instrument control and data analysis was performed using the CompleteEASE software. The optical properties of each film were determined by fitting a system of three Gaussian oscillators to the experimental reflection data. All reported SE analysis is representative of three separate measurements at different points on each sample. Film masses were calculated by conversion of the measured changes in EQCM resonant frequencies via the Sauerbrey equation (Equation 1), where Δm is the mass change and ΔF is the change in frequency.
Select Ppy samples were reacted with EtBr2 (98%, Sigma Aldrich), PrBr2 (99%, Sigma Aldrich), or BuBr2 (99%, Sigma Aldrich) using 10 μL of alkyl dihalide in 1 mL of methanol for 5 minutes. After reaction, the crosslinked samples were rinsed with methanol and DI water and stored in the dark until usage.
To understand the energetics for transport of nitrate ions through Ppy crosslinked with either ethyl, propyl or butyl linkers, density-functional theory (DFT) calculations were performed using the GAMES S software package. The final geometric structures from each calculation were visualized using the Avogadro software. Two properties were calculated using DFT studies: (1) the energy barrier for nitrate ion transport through Ppy pores comprised of six Py monomers in three-monomer chains and crosslinked with varying alkyl chain lengths and (2) the total reaction energy for the reaction of each crosslinker molecule on neighbouring Py monomers within a single Ppy chain.
To calculate the energy barrier for nitrate ion transport, a series of constrained geometry optimization calculations were performed for each pore using the B3LYP (Becke, A. D. The Journal of Chemical Physics 1993, 98, 5648-5652) and wB97X-D (Chai, J.-D.; Head-Gordon, M. Physical Chemistry Chemical Physics 2008, 10, 6615) exchange-correlation functionals with the 6-31G(d,p) basis set. Six different constrained geometry optimizations were initially performed with the four carbon atoms (one each per four monomers) that define the polymer ring constrained to lie in the same XY-plane and the nitrogen in the nitrate ion constrained to a z-value between 0.0-5.0 Å (with 1.0 Å spacings) relative to this constrained XY-plane. All non-constrained coordinates were then optimized. Solvent effects were included using the polarized continuum model (PCM) (Mennucci, B. WIREs Computational Molecular Science 2012, 2, 386-404) with parameters for liquid water. Additionally, the lowest energy adduct structure for each pore size was found by starting from the geometry with the lowest energy value from the six initial constrained geometry optimizations and performing an additional constrained geometry optimization where only the four carbon atoms in the polymer ring previously constrained to lie in the XY-plane remained constrained. I.e., for this geometry optimization the nitrogen in the nitrate ion was allowed to move freely. The barrier for the transport of the nitrate ion through the pore was then calculated as the difference of the energy of the final constrained minimum and the energy with the nitrogen ion fixed in the XY-plane (z=0.0 Å).
The total reaction energy of each crosslinker reacting on a single-chain Ppy was also calculated using Equation 2:
Ppy+Br-R-Br →Ppy-R+2 HBr (2)
where, R denotes the ethyl, propyl or butyl functional group. These calculations were performed using the B3LYP exchange-correlation function with the 6-31G(d,p) basis set. Energies were obtained from a geometry optimization for each species using PCM with parameters for liquid water to include solvent effects. After the equilibrium geometries were found, a Hessian was computed for each species at its equilibrium geometry to include zero-point energy effects in the reported total energy values.
Before examining the effect of interchain crosslinking on electrochemical ion insertion properties of Ppy, the properties of Ppy as-synthesized from electrodeposition are first outlined. The ion insertion/extraction mechanisms of Ppy during electrochemical cycling are well documented and confirmed here using EQCM during a CV experiment on a 40 nm thick electrodeposited Ppy film in
Interestingly, if the potential is sufficiently reducing (≤−0.6 V vs. SSC in
To identify whether cation insertion or solvent uptake is responsible for the mass uptake under over-reduction in
To better quantify the extent of cation vs. anion insertion in intrinsic electrodeposited Ppy, EQCM measurements were employed and the change in mass (m) vs. the amount of charge transferred (Q) to/from the working electrode during potential cycling was plotted in
In
Combining the mole balance and charge balance for binary transport,
Then, an expression for the fraction of anion or cation contribution to the observed mass changes during CV was derived (Equation 3).
Here fi is the fraction of coulombic charge-balance attributed to species i, Mi/j is the molar mass (62 g/mol for nitrate and 23 g/mol for sodium), and m* is the mass-to-charge ratio (slope) obtained by linear regression of the EQCM data. Employing Equation 2 to analyze the EQCM data in
This indicates that cation transport out of the polymer reduces m* by ˜17% below its expected value. Using equivalent data analysis, it was calculated that sodium cations are responsible for 81% of the mass transfer during reduction from −1.5 to −2.0 mC. It is noted that these calculations assume no solvent uptake effects.
After developing the baseline performance of intrinsic as-deposited Ppy and the data analysis tools employed above, the focus then turned to how crosslinking affects the electrochemical behavior of Ppy. In
Previous reports have attributed cation insertion behavior in intrinsic Ppy to “structural” anions, negative Mulliken charge density on monomer rings, and immobile anions. If the alkyl-dibromide crosslinkers were reacting to covalently bind anions to the polymer structure and create “structural” anions, or if Mulliken populations were driving cation uptake, it would be expected to see an equivalent change in the electrochemical behavior regardless of the crosslinker chain length. The dependence on the extent of cation-insertion behavior on the crosslinker chain length in
Based on this interpretation, it was of interest to examine whether anions within Ppy-Et are fully “trapped” in cages with no mobility, or mobile with low diffusivity from steric hindrance. To evaluate this, the electrochemical behavior of Ppy-Et was compared using CV at 10, 20, and 50 mV/s sweep rates. If nitrate anions were completely trapped in the polymer network upon crosslinking, it would not be expected to see any anion insertion behavior in EQCM results even at low sweep rates. However, if anions are still mobile but have restricted transport, it was expected nitrate insertion/extraction would be discernible at lower sweep rates, where the time between any two potentials is increased.
To confirm the proposed explanation that shorter crosslinker chain-lengths restrict nitrate transport, DFT calculations were performed to identify the energy barrier for a nitrate molecule traversing through pores formed by pyrrole crosslinked with different alkyl chain lengths in
Considering the qualitative changes in anion transport behavior induced by crosslinking Ppy with different crosslinker chain lengths, it was expected that the resulting capacity and rate capability of Ppy would also be impacted. To test this, CV measurements were performed at sweep rates of 5, 10, 20, 50, and 100 mV/s in duplicate for 20 nm films and the resulting charge storage capacitances were reported in
It was observed that the capacitance of Ppy-Et was 42% lower on average than that of Ppy. This is not surprising considering the above indication that the Et-crosslinker introduces steric hindrance for anion insertion/extraction. It was expected that this highly crosslinked polymer network also reduces the rate of cation transfer and limits the total realizable capacity at a fixed sweep rate. While one might expect that the capacitances of Ppy-Pr and Ppy-Bu would also be lower due to steric limitations to anion transport, surprisingly Ppy-Pr and Ppy-Bu exhibit significantly higher capacities than intrinsic Ppy, despite having a lower fraction of nitrate contribution to the overall mass change during CV (see
To more accurately quantify this behavior, the capacitive and diffusive portions of the current obtained during CV were separated using the constant phase element (CPE) model represented in Equation 4.
Here iav is the average current (taken from the cathodic sweep), v is the scan rate, fd is the fraction of capacitance limited by diffusion, and k is a constant determined by linear regression. For an ideal capacitor, fd=0, and the slope of the log-log plot will be unity. If the electrochemical processes are entirely diffusion-limited, fd=1, and the slope of the line will be ½. In
It is proposed that the lower and diffusion-limited capacity of Ppy-Bu vs. Ppy-Pr arises because of the higher number of conformational degrees of freedom of the Bu crosslinker, allowing the BuBr2 to react in different ways across Ppy chains, producing smaller pores and/or not expanding the space between adjacent Ppy chains. As an example of this, DFT calculations were performed of the enthalpy for reaction of each crosslinker reacting with two adjacent amines on the same Ppy chain (intrachain) in
Methods and Procedures
The proposed templating procedure involves a three-step chemical synthesis process as depicted in
Molecular layer deposition (MLD) (
Tasks will be performed using an MLD reactor as depicted in
In operando EQCM will be performed using the cell depicted in
The understanding gained during previous steps will be confirmed by performing ex situ characterization on SS substrates following templating to confirm the observations from EQCM experiments. The templating reaction parameters will be adjusted based previous results and evaluate the electrochemical behavior of the templated CAP films in single salt electrolytes containing e.g. NaNO3, NaCl, Na2SO4, and Na2CO3 to confirm selective binding of nitrate over other negative ions. Electrochemical measurements using SS substrates will be performed to measure how the electrochemical capacity and equilibrium potentials vary with the electrolyte anion. Electrochemical measurements will also be performed on templated CAP films in varying electrolytes using QZE substrates with EQCM to measure mass changes and confirm that the electrochemical capacity observed with SS substrates corresponds to anion insertion.
Then, the previously established chemistries will be used to comb chip electrodes and benchmark these comb chip electrodes as nitrate sensors. The comb chip electrodes to be employed are commercially available, and consist of interdigitated electrodes 5 μm electrodes with 5 μm gaps between the electrode fingers as depicted in
Polyaniline (PANT) samples used in
Polyaniline (PANI) was solution-cast on gold electrodes from a 10 wt % solution of PANI-DNNSA dissolved in xylene. After deposition, the films were dried in an oven at 50° C. for 10 minutes. Films were then treated by rinsing with 2 wt % pTSA:BuOH solution for 1 minute, followed by a second drying step at 50° C. for 10 minutes. Select treated polymer films were crosslinked in a solution of 100 of dibromopropane in 10 mL of acetone for 10 minutes, followed by acetone rinsing and a third drying step at the same temperature and time as previous. Material thicknesses were measured using spectroscopic ellipsometry (SE), and polymer weights were calculated based on a PANI density of 1.5 g/cm3. The stability and capacity of uncrosslinked and crosslinked PANI films was determined by cyclic voltammetry (CV), which was performed in 1 M sulfuric acid solution with a scan rate of 50 mV/s and a voltage window of −0.2-0.8 vs. Ag/AgCl reference.
The effects of 100 repeat CV cycles on two uncrosslinked and two crosslinked films are shown in
As shown in
This application claims the benefit of U.S. Provisional Application No. 63/364,533, filed May 11, 2022, the contents of which are incorporated by reference herein in their entirety.
This invention was made with government support under Awards G16AP00066 and G21AC10446 awarded by the U.S. Geological Survey. The government has certain rights in the invention.
Number | Date | Country | |
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63364533 | May 2022 | US |