The present invention relates generally to the production of asphalt paving materials, and especially to those materials consisting primarily of recycled asphalt product (RAP), and pertains, more specifically, to improvements in apparatus and method for increasing the effectiveness and efficiency of heat transfer within an indirectly heated rotary heater, as well as the long-term performance of the heater.
Unlike conventional direct heated asphalt product plants, in which the asphalt product being processed can come into contact with the flame of a burner or with hot combustion gases that provide heat for processing the product, an indirectly heated asphalt product heater accomplishes heating of the asphalt product by means of conduction, convection and radiation of heat from tubular heat exchange members heated internally by hot gases heated by a burner flame and passed through the heat exchange members, thereby avoiding direct contact between the asphalt material being processed and the burner flame, and the hot gases relied upon for heating the material being processed. As an additional, optional measure, the drum within which the asphalt material is processed may be provided with a passage through which the heated gases are passed for conducting further heat to the material being processed, while precluding direct contact between the hot gases and the material.
Heaters of the type described above and used in connection with indirectly heating recycled asphalt produce (RAP) are fully disclosed in U.S. Pat. Nos. 5,188,299, 5,294,062 and 5,520,342, the disclosures of all of which patents are incorporated herein by reference thereto.
In such indirectly heated rotary heaters and, in particular, in an indirectly heated recycled asphalt product (RAP) heater, the amount of heat transferred to the product and, therefore, product tonnage throughput, is directly proportional to the surface area provided for radiant heat. Accordingly, increased effectiveness and efficiency can be attained by increasing the surface area from which heat is radiated. In addition, due to the great amount of thermal expansion and contraction of the tubular heat exchange members experienced during operation of the rotary heater, it becomes important from the standpoint of reliability and long-term performance to accommodate such expansion and contraction.
The present invention provides improvements toward increasing the surface area from which heat is transferred to product within an indirectly heated asphalt product heater of the type described above, and for accommodating expansion and contraction of the tubular heat exchange members of such a heater during operation of the heater. As such, the present invention attains several objects and advantages, some of which are summarized as follows: Increases the overall efficiency of an indirectly heated rotary heater in processing an asphalt product through the heater, with a concomitant increase in product throughput; provides an increase in the area from which heat is transferred from tubular heat exchange members within an indirectly heated rotary heater for processing an asphalt material, with a concomitant increase in effectiveness and efficiency of heat transfer; enables the effective transfer of greater amounts of heat to product being processed within an indirectly heated rotary heater, without the necessity for increasing the overall size and dimensions of the heater; compensates for thermal expansion and contraction of the tubular heat exchange members of an indirectly heated rotary asphalt product heater resulting from heating and cooling of the members during cycles of operation of the heater; enables a high degree of reliability as well as increased effectiveness during use of an indirectly heated rotary asphalt product heater; provides reliable performance over an extended service life.
The above objects and advantages, as well as further objects and advantages, are attained by the present invention which may be described briefly as providing, in an indirectly heated asphalt product heater wherein asphalt product is moved longitudinally along the interior of a drum from one to another of longitudinally opposite first and second ends of the drum, the drum having a drum wall, and heated gases are conducted, through heat exchange members, from a source of heated gases to an exhaust, each located respectively adjacent a corresponding end of the drum, the heat exchange members extending longitudinally along the interior of the drum between the opposite ends of the drum for isolating the heated gases from the interior of the drum, and consequently from the asphalt product in the drum, while providing heat to the asphalt product within the drum, the improvement wherein the heat exchange members comprise: a conduit for conducting heated gases from the source of heated gases toward the exhaust, the conduit having an inlet communicating with the source of heated gases and an outlet communicating with the exhaust, the conduit following a looped path and having longitudinally extending segments along the looped path, each segment having a longitudinal length extending from adjacent the first end of the drum to adjacent the second end of the drum for providing heat along the interior of the drum; an inlet coupler coupling the inlet with the source of heated gases for longitudinal movement of the inlet relative to the drum along an inlet site adjacent the source of heated gases; and an outlet connector connecting the outlet to the drum for affixing the outlet against longitudinal movement relative to the drum at an outlet site adjacent one of the first and second ends of the drum; the conduit being dimensioned, configured and oriented for enabling longitudinal expansion and contraction of the conduit along the longitudinal length of each segment in response to heating and cooling of the conduit, while the outlet remains essentially stationary at the outlet site.
In addition, the present invention provides, in an indirectly heated asphalt product heater wherein asphalt product is moved longitudinally along the interior of a drum from one to another of longitudinally opposite ends of the drum, the drum having a generally cylindrical drum wall, and heated gases are conducted, through heat exchange members, from a source of heat to an exhaust, each located respectively adjacent a corresponding end of the drum, the heat exchange members extending longitudinally along the interior of the drum between the opposite ends of the drum for isolating the heated gases from the interior of the drum, and consequently from the asphalt product in the drum, while providing heat to the asphalt product within the drum, the improvement wherein the heat exchange members comprise: a conduit for conducting heated gases from the source of heated gases toward the exhaust, the conduit having an inlet communicating with the source of heated gases and an outlet communicating with the exhaust, the conduit following a looped path and having serial segments, each segment having a longitudinal length extending from adjacent the one end of the drum to adjacent an opposite end of the drum, the segments being arranged consecutively in a serpentine configuration wherein first and second consecutive ones of the segments are generally parallel to one another along the interior of the drum, and are spaced apart radially from one another within the interior of the drum.
Further, the present invention provides a method for heating asphalt product in an indirectly heated asphalt product heater wherein the asphalt product is moved longitudinally along the interior of a drum from one to another of longitudinally opposite first and second ends of the drum, the drum having a drum wall, and heated gases are conducted, through heat exchange members, from a source of heated gases to an exhaust, each located respectively adjacent a corresponding end of the drum, the heat exchange members extending longitudinally along the interior of the drum between the opposite ends of the drum for isolating the heated gases from the interior of the drum, and consequently from the asphalt product in the drum, while providing heat to the asphalt product within the drum, the method comprising: conducting heated gases within a conduit in a heat exchange member, from the source of heated gases toward the exhaust, the conduit having an inlet communicating with the source of heat and an outlet communicating with the exhaust, the conduit following a looped path and having longitudinally extending segments along the looped path, each segment having a longitudinal length extending from adjacent the first end of the drum to adjacent the second end of the drum for providing heat along the interior of the drum; coupling the inlet with the source of heated gases for longitudinal movement of the inlet relative to the drum along an inlet site adjacent the source of heated gases; connecting the outlet with the drum for affixing the outlet against longitudinal movement relative to the drum at an outlet site adjacent one of the first and second ends of the drum; and dimensioning, configuring and orienting the conduit for enabling longitudinal expansion and contraction of the conduit along the longitudinal length of each segment in response to heating and cooling of the conduit, while the outlet remains essentially stationary at the outlet site.
In addition, the present invention provides a method for heating asphalt product in an indirectly heated asphalt product heater wherein the asphalt product is moved longitudinally along the interior of a drum from one to another of longitudinally opposite ends of the drum, the drum having a generally cylindrical drum wall, and heated gases are conducted, through heat exchange members, from a source of heated gases to an exhaust, each located respectively adjacent a corresponding end of the drum, the heat exchange members extending longitudinally along the interior of the drum between the opposite ends of the drum for isolating the heated gases from the interior of the drum, and consequently from the asphalt product in the drum, while providing heat to the asphalt product within the drum, the method comprising: conducting heated gases within a conduit in a heat exchange member, from the source of heated gases toward the exhaust, the conduit having an inlet communicating with the source of heated gases and an outlet communicating with the exhaust, the conduit following a looped path and having serial segments, each segment having a longitudinal length extending from adjacent the one end of the drum to adjacent an opposite end of the drum, the segments being arranged consecutively in a serpentine configuration wherein first and second consecutive ones of the segments are generally parallel to one another along the interior of the drum, and are spaced apart radially from one another within the interior of the drum.
The invention will be understood more fully, while still further objects and advantages will become apparent, in the following detailed description of preferred embodiments of the invention illustrated in the accompanying drawing, in which:
Referring now to the drawing, and especially to
Heating of the material 20 is accomplished by heat transferred from gases at an elevated temperature passed from a source of heated gases through a heat exchange arrangement which is heated internally by the heated gases and which is contacted externally by the material 20 as the material moves along the drum 12 from the second end 16 toward the first end 14. In the illustrated embodiment, the source 30 of heated gases includes a burner 31 which directs a flame 32 into a combustion chamber 34 to generate heated gases which are passed through an internal transition tube 36 to enter a heat exchange arrangement 40 at an inlet site 42, adjacent the first end 14 of the drum 12. Heat exchange arrangement 40 includes a plurality of tubular heat exchange members 44 extending longitudinally and arrayed about the axis of rotation C of the drum 12 such that upon rotation of the drum 12, the material 20 will be heated by the conduction of heat from the tubular heat exchange members 44 as the material 20 contacts the tubular heat exchange members 44, as well as by convection and radiation of heat emanating from the heat exchange arrangement 40 and from the drum 12 itself. At the same time, the tubular heat exchange members 44 serve as breaker bars which break down larger pieces of the material 20 as the material 20 progresses along the drum 12. The heated gases continue through the heat exchange arrangement 40 to an outlet 46 and, in the illustrated embodiment, enter a passage in the wall 13 of drum 12, shown in the form of a peripheral jacket 50, at a jacket inlet 52 placed at a location 54 adjacent the first end 14 of the drum 12. The jacket 50 extends longitudinally along the drum 12 and is dimensioned and configured, and communicates with the tubular heat exchange members 44 at the outlet 46 and the jacket inlet 52, for conducting the heated gases from adjacent the first end 14 of the drum toward the second end 16 and to an exhaust 56 at an exhaust manifold 58, thereby providing additional heat to the material 20 within the drum 12, in a manner similar to that described more fully in the aforesaid prior patents.
In order to increase the effectiveness and efficiency of the transfer of heat to the material 20 as the material 20 moves longitudinally along the interior 22 of the drum 12, each tubular heat exchange member 44 provides a conduit 60 for conducting the heated gases from the source 30 of heated gases toward the exhaust 56, each conduit 60 communicating with the source 30 of heated gases at an inlet 62 adjacent the inlet site 42 and communicating, through jacket 50, with the exhaust 56 at an outlet 64. Each conduit 60 follows a looped path 66 and has longitudinally extending segments, shown in the form of first and second segments 70 and 72, respectively, which extend along the looped path 66 and preferably are spaced laterally away from the drum wall 13. Each segment 70 and 72 has a longitudinal length which extends from adjacent the first end 14 of the drum 12 to adjacent the second end 16 of the drum 12 for providing heat along the interior 22 of the drum 12.
The segments 70 and 72 are arranged so that at least one second segment 72 extends serially with respect to a corresponding first segment 70 and in a serpentine configuration wherein the two segments 70 and 72 are generally parallel to one another along the interior 22 of the drum 12 and are spaced apart radially within the interior 22 of the drum 12. In the illustrated embodiment, each conduit 60 includes two second segments 72, each arranged serially with a common first segment 70. In the preferred construction, the plural tubular heat exchange members 44 are arranged in a cylindrical array 80 and provide multiple conduits 60 and corresponding multiple looped paths 66. Each tubular heat exchange member 44 communicates with an annular manifold 82 located adjacent the second end 16 of the drum 12. The heated gases follow looped paths 66 in a first direction within first segments 70 from the first end 14 toward the second end 16 of the drum 12, indicated by a plus (+) arrow, and then reverse direction within the manifold 82 to proceed in an opposite second direction within second segments 72 from the second end 16 toward the first end 14 of the drum 12, indicated by a minus (−) arrow. Thus, the serpentine configuration provided by the plural segments establishes increased areas along each conduit 60 and within the interior 22 of the drum 12 for the transfer of heat to the interior 22 of the drum 12 from the heated gases traversing the looped path 66.
An inlet coupler 90 couples the inlet 62 with the source 30 of heated gases, the inlet coupler 90 being located at the inlet site 42 adjacent the source 30 of heated gases. The inlet site 42 is shown placed at transition tube 36 and the inlet coupler 90 enables sliding movement of the inlet 62 relative to the transition tube 36 in longitudinal directions along the transition tube 36. An outlet connector in the form of an annular manifold 100 connects the outlets 46 with the drum 12 at drum wall 13, the manifold 100 being located at an outlet site 110 adjacent the first end 14 of the drum 12. The manifold 100 is fixed in place, as by a flange 112 which secures the outlets 46 at the outlet site 110. Supplemental supports 114, 116 and 118 engage and support the tubular heat exchange members 44 at corresponding spaced apart locations along the length of the tubular heat exchange members 44; however, the engagement is a slip-type engagement which permits longitudinal movement of the tubular heat exchange members 44 relative to the supports 114, 116 and 118. Thermal expansion and contraction of the tubular heat exchange members 44 in longitudinal directions in response to the extreme temperature differentials to which the tubular heat exchange members 44 are exposed during operation of the heater 10 and during cool down subsequent to operation thus is enabled, while the connection at the outlet site 110 remains stationary and intact.
In the embodiment of
In the illustrated embodiment of
Turning now to
Referring now to
It will be seen that the present invention provides an improvement which attains all of the objects and advantages summarized above, namely: Increases the overall efficiency of an indirectly heated rotary heater in processing an asphalt product through the heater, with a concomitant increase in product throughput; provides an increase in the area from which heat is transferred from tubular heat exchange members within an indirectly heated rotary heater for processing an asphalt material, with a concomitant increase in effectiveness and efficiency of heat transfer; enables the effective transfer of greater amounts of heat to product being processed within an indirectly heated rotary heater, without the necessity for increasing the overall size and dimensions of the heater; compensates for thermal expansion and contraction of the tubular heat exchange members of an indirectly heated rotary asphalt product heater resulting from heating and cooling of the members during cycles of operation of the heater; enables a high degree of reliability as well as increased effectiveness during use of an indirectly heated rotary asphalt product heater; provides reliable performance over an extended service life.
It is to be understood that the above detailed description of preferred embodiments of the invention is provided by way of example only. Various details of design, construction and procedure may be modified without departing from the true spirit and scope of the invention, as set forth in the appended claims.
This application claims the benefit of provisional application Ser. No. 60/986,478, filed Nov. 8, 2007.
Number | Name | Date | Kind |
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2223688 | Jabelmann | Dec 1940 | A |
3749082 | Brock | Jul 1973 | A |
5188299 | Hendrickson et al. | Feb 1993 | A |
5294062 | Hendrickson et al. | Mar 1994 | A |
5520342 | Hendrickson et al. | May 1996 | A |
Number | Date | Country | |
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60986478 | Nov 2007 | US |