The invention relates to an apparatus and method for clear ice cube production.
Ice cubes can be mass produced, for delivery to catering industry and supermarkets, for example. Moreover, in a café or restaurant, ice cubes may be created on the spot.
WO 2009/005339 A2 discloses a device and a method for making ice cubes, comprising a supplying device for supplying a liquid substance to at least one elongated mould and a refrigerating device for freezing said liquid substance, which at least one mould defines a space for an ice column which is at least substantially closed at least while said liquid substance is being refrigerated. The at least one mould comprises two mould halves which are movable relative to each other, so that the mould halves can be moved apart once the ice column has been formed. The document further discloses a method for making ice cubes, comprising the steps of supplying a liquid substance to a mould comprising an at least substantially closed space, freezing the liquid substance in the mould, and removing the ice cubes thus formed from the mould.
WO 2014/193222 A1 discloses an apparatus for making ice cubes, for example in a café or restaurant to provide a continuous supply of ice cubes, wherein the apparatus comprises a plurality of elongated elements. A plurality of mould parts are movable with respect to the elongated elements. The plurality of mould parts are movable to form a mould around a first elongated element of the elongated elements. A control unit is configured to control a movement of the plurality of mould parts with respect to the elongated elements to move the mould parts forming the mould around the first elongated element apart once a first ice column has been formed in the mould, and form a mould around a second elongated element of the elongated elements. An ice remover is configured to remove the first ice column.
It is an object to provide an improved device for making ice cubes.
To address this concern, in a first aspect, the invention provides an apparatus for making ice cubes, comprising
The rotation of the elongated element causes a circulation of the liquid substance within the mould. This provides a continuous motion of the liquid substance, which causes the refrigerated substance to contain less contamination with, for example, gases such as encapsulated environmental air. This can make the ice cubes more clear.
For example, the rotation of the elongated element causes the liquid substance to circulate around the elongated element. This may be realized by providing sufficient space between the elongated element on all sides of the elongated element. This way, the elongated element generates a centrifugal motion of the liquid substance. This centrifugal motion forces the liquid substance towards the walls of the mould. Since the liquid substance typically has a greater mass density than gases, such as the gases included in environmental air, while the liquid substance is forced towards the walls of the mould, the gases concentrate around the elongated element.
At least part of the surface of the elongated element may be course, bristly, or uneven. This provides more friction between the liquid substance and the surface of the elongated element, thereby improving the rotation motion of the liquid substance.
For similar reasons, the surface of the elongated element may have at least one protrusion and/or at least one recess.
An actuator may be operatively coupled to the elongated element. This allows to control the rotation of the elongated element.
For example, the actuator may be configured to cause the elongated element to rotate at least during a part of the time during which the liquid substance is being refrigerated. This allows the ice cube to become clear, while power may be saved by stopping rotation when it is not necessary.
A wall of the mould, at an end of the mould in the longitudinal direction, preferably at a top of the mould, may comprise an orifice through which the elongated element is configured to extend. This allows the gases, which may be concentrated around the elongated element, to escape through the orifice. Moreover, it allows the mechanical coupling between actuator and elongated element to be outside the mould.
The orifice in the wall of the mould may be at least partly covered with a flexible solid material. This is a suitable material to reduce friction between mould and elongated element.
An inside surface of the mould may comprise a recess at an end of the mould in the longitudinal direction, preferably at a bottom of the mould, wherein the recess is configured to receive a tip of the elongated element. This allows to rotate the elongated element with the tip of the elongated element fixed in the recess, so that the elongated element does not move around but merely rotates stationary.
The recess may comprise a flexible solid material, which flexible solid material may contact the tip of the elongated element. This may allow for smooth rotation. For example, the flexible solid material comprises a gasket. The flexible solid material may be, for example, rubber or silicon rubber, or a plastic or synthetic material.
The tip may correspond to a first end of the elongated element. The actuator may be mechanically coupled to a second end of the elongated element, wherein the first end is opposite to the second end. Since the mechanical coupling is provided at the second end, no actuation is necessary at the first end of the elongated element. Therefore, the space for the ice column may be entirely closed at the end of the mould that receives the tip of the elongated element. For example, the bottom side of the mould may be entirely closed.
At least part of an inside surface of the mould may comprise a metal, such as aluminium. This material allows the refrigeration to be relatively quick and/or efficient.
Said at least one mould may define a series of interconnected, hollow spaces for forming an elongated ice column of interconnected ice cubes. This allows a large number of ice cubes to be connected to each other, which facilitates handling of the ice cubes.
The apparatus may comprise a plurality of moulds which are oriented in a matrix relative to each other. This allows large numbers of ice cubes to be produced at one time. Moreover, at least some moulds of this plurality of moulds may be interconnected by means of channels that can fill with liquid substance that is frozen, so that the ice columns may be interconnected too. This way, a plate of interconnected ice cubes in a grid pattern may be produced.
According to another aspect, a method of making ice cubes is provided. The method comprises
The person skilled in the art will understand that the features described above may be combined in any way deemed useful. Moreover, modifications and variations described in respect of the system may likewise be applied to the method and to a computer program product, and modifications and variations described in respect of the method may likewise be applied to the system and to a computer program product.
In the following, aspects of the invention will be elucidated by means of examples, with reference to the drawings. The drawings are diagrammatic and may not be drawn to scale. Throughout the figures, similar items may be marked with the same reference numerals.
Certain exemplary embodiments will be described in greater detail, with reference to the accompanying drawings.
The matters disclosed in the description, such as detailed construction and elements, are provided to assist in a comprehensive understanding of the exemplary embodiments. Accordingly, it is apparent that the exemplary embodiments can be carried out without those specifically defined matters. Also, well-known operations or structures are not described in detail, since they would obscure the description with unnecessary detail.
The present invention, according to a first aspect thereof, relates to a device for making ice cubes. The term “ice” as used herein refers to a frozen substance. The term is not limited only to frozen water or a frozen liquid, but it also encompasses frozen liquid substances such as foodstuffs, for example a puree. For the sake of briefness, the term “ice” is used herein to indicate the collection of frozen substances.
The mould 102 can be extended to have multiple, similar movable parts 103, 104 and/or elongated elements 101. Examples of this extension are shown in and described with reference to
The elongated mould 102 defines a space 117 for an ice column, which space 117 is at least substantially closed at least while a liquid substance is being refrigerated. For example, when the mould is substantially closed, the mould may be configured to be closed at the bottom and the sides, while allowing a liquid substance to be supplied into the mould through an opening at the top of the mould.
Although the mould may comprise two or more mould halves 103, 104, this is not a limitation. Other means to remove the ice column from the mould 102 may be implemented. For example, one side of the mould may be implemented in form of a valve that closes one side of the mould during the freezing, and opens afterwards. By heating the walls of the mould, the ice column may detach from the walls and slide through the opening out of the mould. The elongated element may be heated also, at the same time of heating the walls, to improve detachment of the ice column from the elongated element. For example the valve may cover the bottom side of the mould, so that the ice column can easily slide out of the mould making use of gravitation. This should work particularly well when the ice column has a convex shape.
Returning to
A refrigerating device 111 is provided for freezing the liquid substance inside the at least one elongated mould 102. The refrigerating device 111 is shown in
The elongated element 101 extend through the mould 102 in a longitudinal direction of the mould 102. In the drawing, the elongated element 101 protrudes from the mould, so that a portion 116 of the elongated element 101 is outside of the mould. This implementation example shows how the elongated element 101 may be mechanically coupled to the actuator 110. Also, it is possible that the elongated element 101 protrudes from the mould 102 on the bottom side 114 of the mould (not illustrated). Some care should be taken to prevent too much leakage of liquid substance from the mould 102 in that case.
The elongated element 101 is configured to rotate around a longitudinal axis of the elongated element 101. The rotation of the elongated element 101 may last during at least a part of a time during which the liquid substance is being refrigerated. The timing of the rotation, or the rotation speed, may be controlled using, for example a control unit, such as a computer processor, or a dedicated electronic circuit. Such a control unit can control rotation of the elongated element by operation of the actuator 110, at the same time the refrigeration using the refrigeration device 111 takes place. Based on a timer or based on, for example, a temperature measurement, the refrigeration may be stopped and heating of the mould walls may be started. For example, the rotation of the elongated element 101 can be continued until the ice column has been removed from the mould, to prevent the elongated element 101 from freezing to the ice column.
In certain embodiments, at least a portion 116 of the elongated element 101, where the actuator 110 contacts the elongated element 101, is cylindrical and/or has a smooth surface, to improve the actuation. Alternatively, a wheel (not shown) may be fixed to the elongated element, so that the elongated element 101 is the axis of the wheel, and the wheel may be used to control the rotation. For example, that wheel may be a gear wheel.
The elongated element 101 may be cylindrical in shape. However, this is not a limitation. The cross section of the elongated element 101 may have any predetermined shape. For example, a polygonal shape of the cross section may provide increased amount of stirring during the rotation.
The surface of the elongated element may be smooth. That facilitates removal of the ice column from the elongated element. The surface of the elongated element may also be at least partially coarse, bristly, or uneven. This may improve the stirring effect of the rotational movement.
Although the elongated element 101 may be rotated effectively by a mechanical actuator, it will be understood that, since the elongated element is rotatable around its longitudinal axis, the elongated element 101 may alternatively be rotated by manual handling of the elongated element 101.
As illustrated in
To make the rotation easier, the contact areas where the elongated element 101 touches the mould 102 may be covered with a flexible solid material, such as a plastic or a resin material. This material may applied to the surface of the elongated element 101 or to the surface of the mould 102. In the drawing, the flexible solid material 112 has been provided on the circumference of the orifice 109.
Shown in
The walls 119 of the mould 102 may be made of any suitable material, such as a metal. Suitable metal is, for example, aluminium or stainless steel. The outside of the mould may be optionally covered by a thermally isolating material (not illustrated).
The mould 102 may define spaces for interconnected ice cubes that are separated by walls 106. These walls 106 may also be made of a metal such as aluminium or stainless steel, for example.
Referring to both
Moreover, after the refrigeration is finished, because sufficient amount of liquid substance has frozen inside the mould, the mould may be optionally heated, for example by circulating a hot fluid through the tube 111 inside the mould wall. During this time of heating the rotation speed may be smaller than during the time of freezing. This may avoid breaking of the ice column after it is detached from the mould. Moreover, this rotation speed during heating may still be greater than the rotation speed applied before the mould reaches a temperature of zero degrees Celsius.
After the ice column has been removed from the mould, or when sliding the ice column from the mould, a lower rotation speed may be applied, for example a rotation speed that is equal to or lower than the rotation speed applied before the mould reached zero degrees Celsius.
The apparatus may comprise a temperature sensor to detect a temperature of the mould, and the actuator may be configured to cause the elongated element to rotate at a first rotation speed when the detected temperature is above zero degrees Celsius, and at a second rotation speed when the detected temperature is below zero degrees Celsius, wherein the second rotation speed is higher than the first rotation speed.
The actuator may be configured to continue causing the elongated element to rotate after the freezing is completed.
The apparatus may comprise a heating device configured to cause heating of at least part of the mould after the freezing is completed, wherein the actuator is configured to cause the elongated element to rotate at a second rotation speed at a time of freezing the ice column, and at a third rotation speed when heating the at least part of the mould, wherein the second rotation speed is lower than the first rotation speed.
The actuator may be configured to cause the elongated element to rotate at a fourth rotation speed at a time of freezing the ice column or heating the mould, and at a fifth rotation speed after freezing and optional heating has completed, wherein the fourth rotation speed is greater than the fifth rotation speed.
In a specific example, the apparatus starts rotating the elongated element at about 500 rotations per minute when the refrigeration is started. Then, when the temperature of the mould is below a predetermined temperature threshold, such as zero degrees Celsius, rotation of the elongated element is continued with about 2500 rotations per minute. After refrigeration has finished, during detachment of the ice column from the mould by heating, rotation of the elongated element is continued at about 1200 rotations per minute. After detaching the ice column from the mould, the rotation may be continued at about 300 rotations per minute or lower. When the ice column remains on the elongated element for a longer period of time, for example in an apparatus for making ice cubes, for example in a café or restaurant to provide a continuous supply of ice cubes, as disclosed in WO 2014/193222 A1, the rotation may be continued at a lower rate, for example 100 rotations per minute. These values are merely provided herein as examples.
In order to be able to produce more than one ice cube in each mould, it is preferable if said at least one mould defines a series of interconnected, hollow spaces for forming an elongated ice column of interconnected ice cubes. Since the ice cubes are interconnected in a way defined by the shape of the mould, they can be packaged and oriented in an efficient manner upon use. The interconnection between ice cubes can vary from a minimum connection to a connection over the entire area of the side-by-side surfaces, so that an elongated column is obtained, as it were, in which the individual ice cubes cannot be distinguished. In fact, ice cubes of variable length can be broken or cut off from such a column.
The mould may therefore have a continuous inner surface so as to produce a bar of ice that can subsequently be divided into separate ice cubes, but it is preferable if the mould comprises reduced diameter portions so as to form reduced diameter portions in the elongated ice column between adjacent ice cubes. As a result, it will be easier to separate individual ice cubes from each other upon subsequent use of the ice cubes than in the case of a continuous mould as described at the beginning of this paragraph.
Alternatively, said at least one mould may define a series of individual hollow spaces for forming an ice column of a plurality of individual ice cubes. The advantage of this is that the ice cubes need not be separated from each other at a later stage, at least if the ice cubes are prevented from freezing together yet during subsequent storage.
An elongated element extends through said at least one mould in the longitudinal direction of said at least one mould. Around the elongated element the ice cubes are formed in the mould. It may be desirable to form cavities in ice cubes, for example in order to be able to manipulate the ice cubes at a later stage and/or enlarge the chilling area of the ice cubes. The cavity may be a through hole or a recess.
The elongated element may comprise heating means. Said heating means, too, may make it easier to detach the ice column quickly from the elongated element by melting, for example by first heating the mould, then moving the mould halves away from the ice column and subsequently heating the elongated element, so that the ice column can slide along the elongated element into a package.
Said at least one mould may be substantially vertically oriented. The advantage of this is that when the ice cubes are to be removed from the mould, for example by moving mould halves apart as described in the foregoing, the ice column or the individual ice cubes can fall straight down into a package. The elongated element can function as a guide for the ice column or the ice cubes.
In order to further increase the capacity, the device can comprise a row of moulds oriented side by side. Moreover, the device may comprise a number of moulds which are oriented in a matrix relative to each other. In this way a relatively compact device is obtained for producing ice cubes at a high capacity.
Conveying means may be provided for positioning a container under said at least one mould for collecting ice cubes formed by the device. In this way the ice cubes can be packaged in a correct and efficient manner, while it is possible to mechanise and/or automate the production process, so that no human operations are required. This makes it possible to work not only efficiently but also hygienically.
Moreover, pre-refrigerating means may be provided for pre-refrigerating a liquid substance to be supplied to said at least one mould. In general it can be stated that the colder the liquid substance that is supplied to said at least one mould, the more quickly said liquid substance can be converted into ice by further refrigeration in the mould and the more quickly the production cycle can be completed. This, too, leads to increased capacity of the device.
Refrigerating means may be provided in the mould, so that the liquid substance may be cooled and frozen by said at least one mould. As a result, the liquid substance is cooled and frozen directly in the mould, which leads to a relatively high output. The at least one mould may further comprise heating means for detaching the obtained ice column by melting.
In order to be able to produce more than one ice cube in each mould, said at least one mould may define a series of interconnected, hollow spaces for forming an elongated ice column of interconnected ice cubes. Since the ice cubes are interconnected in a way defined by the shape of the mould, they can be packaged and oriented in an efficient manner upon use. The interconnection between ice cubes can vary from a minimum connection to a connection over the entire area of the side-by-side surfaces, so that an elongated column is obtained, as it were, in which the individual ice cubes cannot be distinguished. In fact, ice cubes of variable length can be broken or cut off from such a column.
The mould may therefore have a continuous inner surface so as to produce a bar of ice that can subsequently be divided into separate ice cubes, but it is preferable if the mould comprises reduced diameter portions so as to form reduced diameter portions in the elongated ice column between adjacent ice cubes. As a result, it will be easier to separate individual ice cubes from each other upon subsequent use of the ice cubes than in the case of a continuous mould as described at the beginning of this paragraph.
Said at least one mould may define a series of individual hollow spaces for forming an ice column of a plurality of individual ice cubes. The advantage of this is that the ice cubes need not be separated from each other at a later stage, at least if the ice cubes are prevented from freezing together yet during subsequent storage.
Agitation means are provided for agitating the liquid substance while it is being refrigerated in said at least one elongated mould. The agitation may be performed by rotating the elongated element around its longitudinal axis. In addition, said agitation means may comprise a vibration device which sets said at least one mould and possibly other parts of the device vibrating during the refrigeration process.
To produce ice columns by means of a matrix mould as shown in
In certain embodiments, the ice columns will remain in place after the section elements 11, 12 have moved apart, because the ice columns are frozen on to the tubes 13. Subsequently the tubes 13 may be heated, so that the ice columns melt at their inner circumference and become detached from the tubes 13.
In certain embodiments, the ice columns do not freeze fixed to the tubes 13, because the rotating movement of the tubes prevents the ice column from freezing to the tubes 13.
A container for the ice columns may be disposed under the moulds, so that the ice columns will fall directly into said container to be packaged for storage and transport. The section elements 11, 12 can then be moved together again and a next production cycle can start.
The examples and embodiments described herein serve to illustrate rather than limit the invention. The person skilled in the art will be able to design alternative embodiments without departing from the spirit and scope of the present disclosure, as defined by the appended claims and their equivalents. Reference signs placed in parentheses in the claims shall not be interpreted to limit the scope of the claims. Items described as separate entities in the claims or the description may be implemented as a single hardware or software item combining the features of the items described.
Number | Date | Country | Kind |
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17184004 | Jul 2017 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/070626 | 7/30/2018 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/025381 | 2/7/2019 | WO | A |
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Number | Date | Country | |
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20200173706 A1 | Jun 2020 | US |