Additional objects and advantages of the present invention will be more readily apparent from the following detailed description of preferred embodiments when taken together with the accompanying drawings. In which:
As shown in
In the example of
Next, the structure of the ejector 1 will be described.
As shown in
The body portion 3 has a cylindrical shape on its outer wall surface. The nozzle portion 2 is disposed inside the body portion 3. The body portion 3 has the refrigerant suction port 3a located in the same space as the nozzle outlet 2b of the nozzle portion 2, for sucking the vapor-phase refrigerant from the second evaporator 18 thereinto by the high-velocity refrigerant flow ejected from the nozzle outlet 2b of the nozzle portion 2. The body portion 3 constitutes ejector flow passages for the sucked flow of the refrigerant from the refrigerant suction port 3a, and the refrigerant driving flow jetted from the nozzle outlet 2b. That is, the body portion 3 includes a suction path portion 3b serving as a flow path of the sucked flow of the refrigerant from the refrigerant suction port 3a, and a mixing portion 3c and a diffuser 3d which serve as a flow path for the mixed flow into which the sucked refrigerant flow from the refrigerant suction port 3a and the driving refrigerant flow ejected from the nozzle portion 2 are mixed. The diffuser 3d is formed in such a shape to gradually increase the passage area of the refrigerant, and is provided to decelerate the refrigerant flow and to increase the refrigerant pressure, that is, to convert the velocity energy of the refrigerant into the pressure energy.
The nozzle portion 2 and the body portion 3 are constructed of different components, that is, individual structures. The nozzle portion 2 is made of metal, such as, stainless or brass, and the body portion 3 is made of metal, such as aluminum, for example.
As shown in
Regarding the dimension of the nozzle portion 2, a length L from the downstream tip portion 2e of the first part 2d to the nozzle outlet 2b is set such that the ratio L/d of the length L to the nozzle outlet diameter d is 14 or less.
The tip portion 2e of the first part 2d is a nozzle outlet side end located within the range of the nozzle portion 2 supported by the body portion 3. The length L means a linear distance in the extending direction of the nozzle portion 2, in other words, in the axial direction of the nozzle portion 2, or in the flow direction of the driving flow of the refrigerant. The nozzle outlet diameter d means the inner diameter of the nozzle at the nozzle outlet 2b. The sectional shape of the flow path at the nozzle outlet 2b is not limited to a circular. When the sectional shape of the flow path at the nozzle outlet 2b is not circular, the nozzle outlet diameter may be the maximum dimension of a nozzle aperture at the nozzle outlet 2b.
For example, L/d=1. That is, the length L may be the same as the nozzle outlet diameter d. The lower limit of the L/d is the minimum value that can be implemented and which has only to be larger than zero.
In the ejector 1 of this embodiment, a part of the body portion 3 near the nozzle outlet 2b, that is, the mixing portion 3c has a thickness larger than that the other part, as shown in
As shown in
The mixing portion 3c is an area where the refrigerant driving flow and the refrigerant suction flow are mixed. The mixing portion 3c is disposed on the downstream side of the refrigerant flow from the nozzle outlet 2b in the body portion 3, with the sectional area of the refrigerant flow path being constant. In this embodiment, all the area of the mixing portion 3c has the constant thickness in the body portion 3.
The size of the body portion 3 is set to satisfy the following relationship that the ratio t/D of the body thickness t to the inner diameter D of the body portion 3 at the mixing portion 3c is 1.0 or more. Here, the body thickness t is the wall thickness of the body portion 3 at the mixing portion 3c.
In this embodiment, the position of the nozzle outlet 2b is identical to that of the inlet of the mixing portion 3. Although theses positions are not identical to each other, the body thickness t on the downstream side of the refrigerant flow of the body portion 3 away from the nozzle outlet 2b may be more preferable when the t/D is 1.0 or more.
Now, a method of manufacturing the ejector 1 with the above-described structure will be described below.
The nozzle portion 2 and the body portion 3 are respectively manufactured, for example, by die-casting of metal parts, and then by cutting the parts, for example, by drilling. The nozzle portion 2 is inserted into the body portion 3 as indicated by the arrow shown by a solid line in
Now, the ejector 1 in this embodiment will be described below in detail.
(1) As mentioned above, in this embodiment, the position of a part of the nozzle portion 2 supported by the body portion 3b, that is, the nozzle support position can be located near the nozzle outlet 2b, thereby reducing the vibration of the nozzle portion 2 at a position near the nozzle outlet 2b where the refrigerant flow velocity is fastest.
Accordingly, it is possible to restrain an increase in noise occurring when the refrigerant passes in a case where the refrigerant cycle device is in an operational state only of the refrigerant driving flow without the refrigerant suction flow, or in a case where the refrigerant cycle device is in an operational state of an extremely little refrigerant suction flow with respect to the refrigerant driving flow.
As shown in
It is generally known that the lower limit of a sound pressure level recognized by human being is 3 dB. When the difference in noise level is equal to or less than 3 dB, the difference in sound between the presence and absence of the refrigerant suction flow hardly exists.
As the t/D becomes greater than 0.2, the result of measurement shifts toward the decrease in noise level difference. When the t/D is equal to or greater than 0.2, the difference in noise level becomes 3 dB or less in a case where 0<L/d≦14.
The sound pressure level of 1 dB or less is a level that the human being can hardly recognize. As shown in
(2) This embodiment can restrain the vibration of the nozzle portion 2 near the nozzle outlet 2b, thus lessening an amount of displacement of the nozzle outlet 2b of the nozzle portion 2 in operation of the refrigerant cycle device. This can reduce the influence of the repeated stress onto the nozzle material so as to improve the durability of the nozzle portion 2.
(3) In this embodiment, the nozzle support position is located at the first part 2d on the upstream side of the refrigerant driving flow away from the second part 2c opposed to the refrigerant suction port 3a of the nozzle portion 2. Thus, the nozzle support position is located closer to the nozzle outlet 2b, and the refrigerant suction port 3a is located in the vicinity of the nozzle outlet 2b.
Accordingly, it is possible to reduce a refrigerant flow path passing through the surrounding part of the nozzle portion 2 with the small sectional area, that is, a flow path of the refrigerant suction flow from the refrigerant suction port 3a to the mixing portion 3c, thereby decreasing loss in pressure of the refrigerant suction flow, and leading to a reduction in pressure loss of the refrigerant inside the ejector. As a result, the amount of increase in the refrigerant pressure of the ejector can be large, thereby enhancing the ejector effect in the refrigerant cycle device.
(4) In the ejector 1 of this embodiment, the ratio t/D of the body thickness t of the mixing portion 3c to the inner diameter D of the mixing portion 3c is 1.0 or more. Thus, the part near the nozzle outlet 2b of the body portion 3 is relatively thick.
This can restrain the vibration of the body portion 3 occurring due to an excessive loss of vortex near the nozzle outlet 2b, thereby further decreasing the noise of the passing refrigerant.
As shown in
Setting the t/D to 1 or more means that the thickness t is equal to or larger than the inner diameter D. The upper limit of the t/D is determined by constraints of mounting places of the ejector, and can be arbitrarily set within an allowable range.
Thus, a margin for external corrosion due to an influence from an external environment and for internal corrosion due to an influence from an internal flowing material is increased, thereby enabling the improvement in durability in the ejector 1.
In this embodiment, the thickness of the mixing portion 3c is increased, so that the body portion 3 can be constructed of a single component. This is because thickening the mixing portion 3c can uniformize the outer diameter of the body portion 3 from the suction portion 3b to the mixing portion 3c, thereby making the contour of the body portion 3 in a simple shape without stepped portions on the external wall in the axial direction.
Since the contour (outer wall surface) of the body portion 3 is formed in a simple shape in this embodiment, attachment to the outer periphery of the ejector 1 can be performed easily by packing or the like.
A second embodiment of the present invention will be now described with reference to
In the ejector 1 shown in
The third part 2f on the downstream side of the driving flow of the nozzle portion 2 away from the second part 2c opposed to the refrigerant suction port 3a is, in other words, a part located between the refrigerant suction port 3a in the axial direction of the nozzle portion 2 (in the longitudinal direction of the nozzle portion 2) and the nozzle outlet 2b.
The protrusions 2g are disposed partly, and not over the entire circumferential area of the third part 2f of the nozzle portion 2, so as not to cover the flow path of the refrigerant suction flow in the circumferential direction of the nozzle portion 2 when viewing the section of the nozzle portion 2 with respect to the refrigerant flow in the nozzle portion 2. For example, as shown in
The nozzle portion 2 of this embodiment has a thick base 21, and a cylindrical part 22 which has a thickness thinner than the base 21. The cylindrical part 22 extends from the base 21 in the axial direction. The cylindrical part 22 defines therein a high-pressure refrigerant flow path 2a. The part 22 further defines an outlet 2b of the high-pressure refrigerant flow path 2a at its tip end. The cylindrical part 22 includes an axis portion 23 having a substantially constant outer diameter, and a conical portion 24 having an outer diameter gradually decreased in size from the axis portion 23 toward the outlet 2b. The nozzle portion 2 is disposed in the cylindrical body portion 3. A low-pressure refrigerant flow path 25 enclosing the cylindrical part 22 is formed to be defined between the nozzle portion 2 and the body portion 3. The nozzle portion 2 has both ends in the axial direction via the suction portion 3a connected and fixed to the body portion 3. The nozzle portion 2 and the body portion 3 are connected and fixed to each other by the base 21 on the upstream side of the refrigerant flow in the nozzle portion 2 from the refrigerant suction port 3a. Furthermore, the nozzle portion 2 and the body portion 3 are connected and fixed to each other by the protrusions 2g (support members) on the downstream side of the refrigerant flow in the nozzle portion 2 from the refrigerant suction port 3a. The protrusion 2g as the support member may be a stick-like or plate-like member extending in the radial direction. The nozzle portion 2 is supported and fixed by the plural protrusions 2g disposed to be distributed at equal intervals in the circumferential direction. The protrusion 2g as the support member is provided at a position away from the base 21 in the axial direction of the nozzle portion 2. Each of the protrusions 2g as the support members is provided near the boundary between the axis portion 23 and the conical portion 24. As a result, the nozzle portion 2 protrudes from the protrusions 2g as the support members toward downstream. The protrusions 2g as the support members support the part located slightly closer to the tip end rather than the center in the entire length of the cylindrical part 22.
At this time, the end on the nozzle outlet 2b side of the protrusion 2g is a tip portion 2e of the support portion of the nozzle portion 2. A length L from the tip portion 2e of the support portion to the nozzle outlet 2b is set such that the ratio L/d of the length L to a nozzle outlet diameter d is 14 or less.
Therefore, also in this embodiment, the nozzle support position can be located near the nozzle outlet 2b, thereby restraining the vibration of the nozzle portion 2 near the nozzle outlet 2b where the refrigerant flow velocity is fastest, like the first embodiment.
It is noted that the number of the protrusions 2g is not limited to four, but may be any number that is more than one and which can be arbitrarily changed as long as the nozzle portion 2 is fixed to the body portion 3. Also, the shape of the protrusions 2g can be arbitrarily changed.
Now, modified examples of the embodiments will be described below in detail.
It is noted that although in the first and second examples the protrusions are provided only in one of the nozzle portion 2 and the body portion 3, the protrusions 2g and 3e may be provided in both of the nozzle portion 2 and the body portion 3.
That is, in the ejector 1 shown in
At this time, the fixing portions 4a, like the protrusions 2g and 3e as explained in the first and second examples, are partly disposed in the circumferential direction of the nozzle portion. The shape of the retaining ring 4 is not limited to the shape shown in
In a third embodiment, the part on the upstream side of the refrigerant driving flow in the nozzle portion 2 from the second part 2c opposed to the refrigerant suction port 3a is supported by the body portion 3. In addition, the part on the downstream side of the refrigerant driving flow in the nozzle portion 2 from the second part 2c is also located to be supported by the body portion 3.
As shown in
As the driving portion 5 can be employed, for example, a stepping motor, a floating structure using a fluid force, a mechanical driving means, such as a check valve structure or the like, or an electric driving means, such as a proportional solenoid or the like.
The shapes of the nozzle portion 2 and the body portion 3 of this embodiment are basically the same as those in the first and second embodiments. The outer diameter of the nozzle portion 2 is larger than the inner diameter of the mixing portion 3c of the body portion 3. When the nozzle portion 2 is moved to the mixing portion 3c, the outer wall of the nozzle portion 2 is in contact with the inner wall of the body portion 3.
More specifically, the outer shape of the tip side portion of the nozzle portion 2 is formed in a tapered shape to form a tapered part 2h such that the outer diameter of the tapered part 2h of the nozzle portion 2 is gradually decreased in size toward the nozzle outlet 2b. The inside shape of the body portion 3 is formed in such a tapered shape that the inner diameter of the suction portion 3b is gradually decreased in size toward the mixing portion 3c. When the nozzle portion 2 is inserted into the mixing portion 3c, the tapered part 2h of the nozzle portion 2 is brought into contact with the inner wall constituting the suction portion 3b.
In this embodiment, the driving portion 5 can be controlled by the control means to displace the position of the nozzle portion 2 as shown in
As shown in
As shown in
At this time, the area where the tapered part 2h of the nozzle portion 2 is in contact with the suction portion 3b of the body portion 3 is also used as the nozzle support position. The ratio L/d of the length L from the tip portion 2e of the support portion to the nozzle outlet 2b to the diameter d of the nozzle outlet is 14 or less.
In the third embodiment, in the absence of the refrigerant suction flow inside the ejector 1, the nozzle portion 2 is abutted against the body portion 3, thereby the tapered part 2h of the nozzle portion 2 is supported by the suction portion 3b of the body portion 3.
Thus, also in the third embodiment, the nozzle support position can be located near the nozzle outlet 2b, thereby preventing the vibration of the nozzle portion 2 near the nozzle outlet 2b where the refrigerant flow velocity is fastest, like the first and second embodiments.
In the third embodiment, the nozzle portion 2 is abutted against the body portion 3 in the absence of the refrigerant suction flow inside the ejector 1 to close the flow path of the refrigerant sucked from the refrigerant suction port 3a. Accordingly, it is possible to restrain the occurrence of the vortex of the driving flow, even when refrigerant is not drawn from the second evaporator 18 to the refrigerant suction port 3a
Therefore, the effect of restraining the refrigerant passing noise occurring due to the increased loss in vortex at the nozzle outlet 2b can be more improved.
Since the nozzle portion 2 is abutted against the body portion 3 so as to close the flow path of the refrigerant sucked from the refrigerant suction port 3a in the ejector 1 of this embodiment, the ejector 1 can also be used as an electromagnetic valve for intermittently allowing the refrigerant suction flow to pass through. In this case, for example, the electromagnetic valve 20 can be omitted from the refrigerant cycle device shown in
A fourth embodiment of the present invention will described with reference to
The anti-vibration member 6 is located to prevent the vibration from being transmitted to the outside, or to lessen the vibration. The anti-vibration member 6 is constructed of an elastic body which is made of rubber or the like, typified by butyl rubber, for example. The anti-vibration member 6 is disposed to cover the entire outer periphery of the body portion 3. This can restrain the vibration of the body portion 3 near the nozzle outlet 2b due to the increase in loss of the vertex.
The anti-vibration member 6 may not necessarily cover the entire area of the outer periphery of the body portion 3, and has only to cover the downstream side part of the refrigerant flow from the nozzle outlet 2b, located near the nozzle outlet 2b on the outer periphery of the body portion 3.
Instead of the anti-vibration member 6, a soundproof member made of porous material or the like may be provided on the outer periphery of the body portion 3.
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art.
For example, the above first embodiment has explained the example in which the nozzle portion 2 and the body portion 3 of the ejector 1 are individual structures, but the nozzle portion 2 and the body portion 3 may be an integrated structure constructed of one component, as shown in
The ejector 1 shown in
Also in the ejector 1 shown in
The above-described embodiments have described the example which satisfies the following both conditions: 0<L/d≦14, and t/D≧1. Even if the condition of t/D≧1 is not satisfied, because the L/d is more predominant for the sound than the t/D, at least the condition of 0<L/d≦14 has only to be satisfied. That is, at least the condition of 0<L/d≦14 is satisfied, the other condition such as the t/D may be suitably changed without being limited.
Furthermore, the structure of the nozzle portion 2 is not limited to the structure shown in each figure or/and described in the above embodiments, but various structures, such as a Laval nozzle or a tapered nozzle, can be employed.
In the above-described embodiments, the ejector 1 is used for the refrigerant cycle device shown in
That is, the ejector 1 can be used for a refrigerant cycle device which includes a compressor for sucking and compressing refrigerant, a radiator for radiating high-pressure refrigerant discharged from the compressor, the ejector 1 having the nozzle portion 2 for decompressing the refrigerant from the radiator, and an evaporator for evaporating refrigerant to be drawn into the refrigerant suction port 3a by the jet flow of the refrigerant jetted from the nozzle outlet 2b. The refrigerant cycle device may be operated with both the refrigerant driving flow and the refrigerant suction flow in the ejector 1, or may be operated with only the refrigerant driving flow in the ejector 1.
Furthermore, the above embodiments can be suitably combined in the structure of the ejector 1.
Such changes and modifications are to be understood as being within the scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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2006-242512 | Sep 2006 | JP | national |