The present disclosure relates to refrigeration. More particularly, it relates to ejector refrigeration systems.
Early proposals for ejector refrigeration systems are found in U.S. Pat. No. 1,836,318 and U.S. Pat. No. 3,277,660.
In the normal mode of operation, gaseous refrigerant is drawn by the compressor 22 through the suction line 56 and inlet 24 and compressed and discharged from the discharge port 26 into the discharge line 28. In the heat rejection heat exchanger, the refrigerant loses/rejects heat to a heat transfer fluid (e.g., fan-forced air or water or other liquid). Cooled refrigerant exits the heat rejection heat exchanger via the outlet 34 and enters the ejector primary inlet 40 via the line 36.
The exemplary ejector 38 (
Use of an ejector serves to recover pressure/work. Work recovered from the expansion process is used to compress the gaseous refrigerant prior to entering the compressor. Accordingly, the pressure ratio of the compressor (and thus the power consumption) may be reduced for a given desired evaporator pressure. The quality of refrigerant entering the evaporator may also be reduced. Thus, the refrigeration effect per unit mass flow may be increased (relative to the non-ejector system). The distribution of fluid entering the evaporator is improved (thereby improving evaporator performance). Because the evaporator does not directly feed the compressor, the evaporator is not required to produce superheated refrigerant outflow. The use of an ejector cycle may thus allow reduction or elimination of the superheated zone of the evaporator. This may allow the evaporator to operate in a two-phase state which provides a higher heat transfer performance (e.g., facilitating reduction in the evaporator size for a given capability).
The exemplary ejector may be a fixed geometry ejector or may be a controllable ejector.
The system features a suction line heat exchanger 92 having a leg 94 (heat absorption leg) along the suction line between the separator gas outlet and the compressor inlet. The leg 94 is in heat exchange relationship with a leg 96 (heat rejection leg) in the heat rejection heat exchanger outlet line between the heat rejection heat exchanger outlet and the ejector primary inlet.
One aspect of the disclosure involves a system comprising a compressor. A heat rejection heat exchanger is coupled to the compressor to receive refrigerant compressed by the compressor. A separator has: a vessel; an inlet coupled to the heat rejection heat exchanger to receive refrigerant; a first outlet in communication with a headspace of the vessel; and a second outlet in communication with a lower portion of the vessel. The system has means for transferring heat from refrigerant passing from a heat rejection heat exchanger to liquid refrigerant in the separator.
A further embodiment may additionally and/or alternatively include an expansion device between the heat rejection heat exchanger and the separator inlet.
A further embodiment may additionally and/or alternatively include the expansion device being an ejector having: a primary inlet coupled to the heat rejection heat exchanger to receive refrigerant; a secondary inlet; and an outlet coupled to the separator inlet.
A further embodiment may additionally and/or alternatively include the ejector secondary inlet being coupled to receive refrigerant from the separator second outlet by an additional expansion device and the heat rejection heat exchanger.
A further embodiment may additionally and/or alternatively include the separator first outlet being coupled to a suction port of the compressor.
A further embodiment may additionally and/or alternatively include the expansion device being an expansion valve.
A further embodiment may additionally and/or alternatively include a pump coupling the separator second outlet to an inlet of the heat absorption heat exchanger.
A further embodiment may additionally and/or alternatively include a flowpath through the pump merging with a flowpath through the expansion valve at a junction upstream of the inlet of the heat absorption heat exchanger.
A further embodiment may additionally and/or alternatively include the separator first outlet being coupled to the compressor.
A further embodiment may additionally and/or alternatively include the separator first outlet being coupled to a suction port of the compressor.
A further embodiment may additionally and/or alternatively include the outlet being coupled to an interstage of the compressor.
A further embodiment may additionally and/or alternatively include the compressor being the high pressure stage of a two-stage system.
A further embodiment may additionally and/or alternatively include the separator being configured to: provide mainly liquid refrigerant to an expansion device upstream of the heat absorption heat exchanger; and provide mainly vapor refrigerant to the suction port of the compressor.
A further embodiment may additionally and/or alternatively include the refrigerant comprises at least 50% carbon dioxide, by weight.
Another aspect of the disclosure involves a method for operating the system comprising running the compressor in a first mode wherein: the refrigerant is compressed in the compressor; refrigerant received from the compressor by the heat rejection heat exchanger rejects heat in the heat rejection heat exchanger to produce initially cooled refrigerant; the initially cooled refrigerant passes through the expansion device; an outlet flow of refrigerant from the expansion device passes to the separator to separate said liquid refrigerant from refrigerant vapor; said heat is transferred from said refrigerant passing from the heat rejection heat exchanger to said liquid refrigerant.
Another aspect of the disclosure involves a refrigerant separator comprising: a vessel; an inlet; a first outlet in communication with a headspace of the vessel; a second outlet in communication with a lower portion of the vessel; and a heat exchanger. The heat exchanger has: an inlet; an outlet; and a portion through the lower portion of the vessel
A further embodiment may additionally and/or alternatively include the heat exchanger having an upstream spiral leg and a downstream straight leg.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Like reference numbers and designations in the various drawings indicate like elements.
The
In normal operation, refrigerant passing along the primary flowpath through line 36 passes into the heat exchanger 182 via inlet 186 and rejects heat to the accumulated refrigerant. A portion of the leg 184 (e.g., a lower portion) extends low on the unit 180 to be immersed in liquid refrigerant below the surface 58. This immersion allows the greatest rejection of heat from the primary flowpath before entering the ejector inlet.
Whereas the separator 48 of
For example, by feeding a two-phase mixture into the compressor, the discharge temperature of the compressor can be reduced if desired (thus extending the compressor system operating range). Feeding a suction line heat exchanger (SLHX) and/or compressor with small amount liquid are also expected to improve both SLHX and compressor efficiency. Exemplary refrigerant is delivered as 85-99% quality (vapor mass flow percentage), more narrowly, 90-98% or 94-98%. The power required for compression of a vapor increases which increased suction enthalpy. For hermetic compressors the refrigerant vapor is used to cool the motor. For example, in many compressors, the suction flow is first passed over the motor before entering the compression chamber (raising the temperature of refrigerant reaching the compression chamber). By supplying a small amount of liquid in the vapor of the suction flow, the motor can be cooled while reducing the temperature increase of the refrigerant as it passes over the motor. Furthermore, some compressors are tolerant of small amounts of liquid entering the suction chamber. If the compression process is begun with some liquid, the refrigerant will remain cooler than it otherwise would, and less power is required for the compression process. This is especially beneficial with refrigerants that exhibit a large degree of heating during compression, such as CO2. The negative side of providing liquid refrigerant to the compressor is that the liquid is no longer available for producing cooling in the evaporator 64. The optimum choice of quality provided to line 56 is determined by the specific characteristics of the system to balance these considerations.
A small amount of liquid refrigerant can also be used to improve the performance of a SLHX. SLHXs are typically of counter-flow design. The total heat transfer is limited by the fluid side that has the minimum product of flow rate and specific heat. For a refrigeration system SLHX with pure vapor on the cold side and pure liquid on the hot side, the cold-side vapor is limiting. However, a small amount of liquid provided to the cold-side effectively increases its specific heat. Thus more heat may be transferred from the same SLHX, or conversely, for the same heat transfer a smaller heat exchanger may be used if a small amount of liquid is added to the vapor.
Also by feeding a two-phase mixture to the expansion valve upstream of the evaporator one can precisely control the system capacity, which can prevent unnecessary system shutdowns (comfort and improved reliability) and improve temperature control. This may help improve refrigerant distribution in the evaporator manifold and further improve evaporator performance Exemplary refrigerant is delivered as 1-10% quality (vapor mass flow percentage), more narrowly 2-6%. Direct expansion evaporators typically have poor heat transfer in the very low and very high quality ranges. For these evaporator designs providing higher quality may improve the heat transfer coefficient at the entrance region of the evaporator (where quality is the lowest).
Thus, the separator/heat exchanger 180 may have means for providing at least one of the 1-10% quality refrigerant to the heat absorption heat exchanger and the 90-99% quality refrigerant to at least one of the compressor and, at present, a suction line heat exchanger.
Examples of such means involving configuration of tubes and their inlets is disclosed in the '934 publication.
The controller may control an operation in response to input from a plurality of sensors such as temperature sensors and pressure sensors. A first exemplary pair of these sensors 600 (self heat sensor) and 602 (regular sensor) is shown in the suction line 56 between the outlet 186 and the suction port 24 of
Operation of the pump 320 and expansion valve 330 may be under the control of the controller 140. For example, expansion valve 330 may be an electronic expansion valve (EXV) or may be a thermal expansion valve (TXV) controlled by superheat at inlet port of compressor at pipe 56. Pump 320 may be controlled in response to superheat of inlet port of compressor at pipe 56 or refrigerant liquid level 58 in the phase separator. For example, as long as superheat is less than a threshold such as 0.5° C., or refrigerant liquid level is at least at a threshold such as ¾ of the separator height, the controller will run the pump to pump refrigerant liquid back to the evaporator. A check valve 326 downstream of the pump serves to prevent refrigerant flow back to the pump.
The refrigerant from the liquid outlet 52 passes through the expansion device 70 and the heat rejection heat exchanger 64 to return to the inlet 24A of the low pressure compressor or stage 22A. A vapor line from the outlet line 54 may extend to the inlet 24B of the high pressure compressor or stage 22B.
A line from the outlet of the heat exchanger 450 extends back to a suction location of the high pressure compressor or stage 22B. Thus, in some operational modes, flows may merge from the outlet 54 and the first stage to feed the second stage.
An exemplary spacing of the outlet lower end above the orifice upper end is at least 2 mm (e.g., 2 mm to 10 mm, or at least 5 mm). In an exemplary embodiment, a lower extreme of the heat exchanger is above an upper extreme of the outlet 52 so as to keep the surface level 58 of liquid refrigerant sufficiently above the outlet 52 to limit/prevent vapor flow out the outlet 52 (e.g., the heat exchanger will not be able to boil off refrigerant below its lower end). An exemplary spacing of the heat exchanger lower end above the outlet upper end is at least 5 mm (e.g., 5 mm to 20 mm, or at least 10 mm while still in a lower half or third or quarter or fifth of the vessel interior height). An alternative outlet location 52′ at the bottom of the vessel is shown in broken lines.
The system may be fabricated from conventional components using conventional techniques appropriate for the particular intended uses.
Although an embodiment is described above in detail, such description is not intended for limiting the scope of the present disclosure. It will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. For example, when implemented in the remanufacturing of an existing system or the reengineering of an existing system configuration, details of the existing configuration may influence or dictate details of any particular implementation. Accordingly, other embodiments are within the scope of the following claims.
Benefit is claimed of U.S. Patent Application Ser. No. 61/936,781, filed Feb. 6, 2014, and entitled “Ejector Cycle Heat Recovery Refrigerant Separator”, the disclosure of which is incorporated by reference herein in its entirety as if set forth at length.
Filing Document | Filing Date | Country | Kind |
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PCT/US15/14159 | 2/3/2015 | WO | 00 |
Number | Date | Country | |
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61936781 | Feb 2014 | US |