The present invention relates to an ejector device for forming a pressurized mixture of liquid and gas.
The document WO-01/34285 describes such an ejector device comprising a suction chamber, a cylindrical tube and a conical-shaped diffuser that widens in a longitudinal direction. A nozzle injects a liquid at high speed into the suction chamber, which then sucks gas through an inlet. The cylindrical tube is situated between the suction chamber and the diffuser, so that the liquid and the gas are mixed in this cylindrical tube before entering into the diffuser.
Such an ejector device makes it possible to obtain compression rates (see definition below) of the order of 4 to 8. Thus, a gas that has a pressure of 2 atm at the inlet can be compressed to a pressure of 16 atm. It is very difficult to go beyond that.
The aim of the present invention is to refine an ejector device of this type, notably to optimize its energy efficiency and increase the compression rate.
More particularly, the invention relates to an ejector device for forming a pressurized mixture of liquid and gas, comprising a suction chamber and a diffuser, wherein the suction chamber comprises:
Thanks to these arrangements, the liquid and gas mixture can be produced at different axial positions inside the diffuser, and the ejector device then makes it possible to operate over a wide range of compression rates.
In various embodiments of the ejector device according to the invention, it is possible, if necessary, to also use one and/or other of the following arrangements:
Thanks to this arrangement, the device makes it possible to maximize the compression rate for a given injection speed, and in particular to reach mixture compression rates that are very high, and for example greater than 30, with a single device stage, provided that the speed of the liquid jet is sufficiently high;
The invention also relates to the use of an ejector device of the preceding type, wherein:
is between 0.4 and 0.6.
The invention also relates to the use of an ejector device of the preceding type, wherein:
p
2,opt=2.p3−p1.
Thanks to these usage arrangements, the energy performance levels of the ejector device are optimized.
The invention can, for example, be used in a gas compressor comprising an ejector device fed with a gas on the one hand and a liquid on the other hand, and a separator device suitable for receiving a liquid and gas mixture originating from the ejector device and extracting a gaseous component from this mixture, wherein the ejector device comprises a suction chamber and a diffuser, wherein the suction chamber comprises:
In various embodiments of the gas compressor, it is possible, if necessary, to also use one or other of the following arrangements:
Other features and benefits of the invention will become apparent from the following description of one of its embodiments, given by way of nonlimiting example, in light of the appended drawings.
In the drawings:
The longitudinal direction mentioned in this description should be understood to be the direction indicated by a chain dotted line X in
The suction chamber 2 comprises:
The outlet opening 4 therefore forms, at the outlet of the suction chamber 2, a constriction which is also called neck. The outlet opening 4 has a substantially circular section of diameter Dc. It has a neck surface Sc, Sc=π·Dc2/4, perpendicular to the longitudinal axis X.
A first upstream duct 3a feeds the inlet opening 3 of the suction chamber 2 with gas, at a suction pressure p1 with a volume flow rate Q1.
A second upstream duct 5a feeds the injection nozzle 5 with liquid, at a feed pressure p2 with a volume flow rate Q2.
The nozzle 5 has an end 5b in the suction chamber 2, of internal diameter D2 and having a nozzle surface S2, S2=π·D22/4, perpendicular to the longitudinal axis X. This end 5b is placed at a retraction distance x2 from the outlet opening 4 of the suction chamber 2. The internal diameter D2 of the end 5b is possibly less than an internal diameter of the nozzle 5, so that said nozzle has, at its end 5b, a contracted section.
The injection nozzle 5 possibly includes liquid channelling means that is suitable for obtaining, in the nozzle after said channelling means, a flow of the liquid with little turbulence, without rotation and with substantially uniform axial speed distribution, that is to say, with an axial speed distribution in a transversal section of the nozzle that is substantially constant. The liquid jet produced by the nozzle 5 in the suction chamber then remains substantially cylindrical as far as the outlet opening 4 of said chamber. Thus, the liquid jet diverges little in this chamber and does not begin to be mixed with the gas before the diffuser 6. Usually, those skilled in the art consider that having a divergent liquid jet helps in forming a liquid and gas mixture. As it happens, the inventors have discovered that, on the contrary, this arrangement makes it possible to obtain a better liquid and gas mixture in the diffuser 6 and a better compression rate of this mixture.
The channelling means of the liquid in the nozzle 5 can, for example, be a device that has walls extending in the longitudinal direction X, or a device that has walls extending in the longitudinal direction X and said walls having a honeycomb shape, or a device comprising a wall in a direction substantially perpendicular to the longitudinal direction X and having holes for distributing the liquid flow in a substantially uniform manner in the transversal section of the nozzle, or a combination of these devices in the nozzle 5 and arranged one after the other in the longitudinal direction X.
The channelling means can then be placed in the nozzle at a short distance from its end 5b, for example at a distance of between 10 and 30 times the internal diameter D2 of the nozzle 5, and preferably equal to 20 times this diameter.
The diffuser 6 is mounted in the extension of the outlet opening 4 of the suction chamber. This diffuser 6 has, in the longitudinal direction X, a transversal section that increases from said outlet opening 4. This diffuser 6 is, for example, conical in shape, widening in the direction of flow, and is also substantially coaxial to the longitudinal axis X. It therefore has an upstream diameter substantially equal to the diameter Dc of the outlet opening 4 of the suction chamber 2, and a downstream diameter D3 greater than the upstream diameter Dc. The diffuser 6 forms a cone that has an angle αd. The angle αd is defined as the total diffuser angle of the cone, and has a low value, at least in a first portion of the diffuser 6.
A downstream duct 6a supplies, at the outlet, the liquid and gas mixture at the discharge pressure p3.
Unlike the prior art devices, the inventive ejector device 1 has a diffuser 6 situated immediately at the outlet of the suction chamber 2, that is to say without the interposition of a cylindrical tube for mixing the liquid and the gas, so that the mixture is produced directly in the diffuser 6.
The inventors have confirmed that such an arrangement would enable the ejector device 1 to operate over a wide range of compression rates τc.
The compression rate τc is defined as being the ratio between the discharge pressure p3 and the suction pressure p1 of the gas:
The driving rate τc is defined as being the ratio between the volume flow rate Q1 of the driven gas at the inlet opening 3 and the volume flow rate Q2 of the liquid injected through the injection nozzle 5:
The motive pressure parameter χ is defined as being the ratio between the liquid feed pressure p2 feeding the injection nozzle 5 and the gas suction pressure p1:
These adimensional parameters, which can be determined by calculation or measurement on test devices, make it possible to establish dimensioning laws to optimize the operation of the device.
Tests have shown that the driving rate τe is linked to the compression rate τc. The curves of
The ejector device 1 operates as follows.
The liquid goes into the suction chamber 2 at the end 5b of the nozzle 5, at a pressure equal to the gas suction pressure p1 and at a speed U2. It forms a rectilinear and substantially cylindrical jet inside the suction chamber 2. This high speed jet helps to drive the gas which surrounds the jet towards the outlet opening 4 of said suction chamber 2. We therefore have, in the suction chamber, two substantially separate phases: a liquid phase, the section of which is a disc, close to the longitudinal axis X, and a gaseous phase, the section of which is a ring in contact with said disc, at a certain distance from this longitudinal axis and coaxial to the liquid phase.
The suction chamber 2 possibly comprises, from said distance from the longitudinal axis X, walls that extend radially and longitudinally, so that the liquid jet does not come into contact with said walls and the gas contained in this suction chamber 2 is driven with a flow with little turbulence, without rotation and with substantially uniform axial speed distribution towards the outlet opening 4 of the suction chamber 2.
In the diffuser 6, the flow comprises, along the axis X, a first, a second and then a third area. In the first area of the flow, the two coaxial phases flow in a relatively separate manner. In the second area of flow, called mixing area, the flow changes structure fairly abruptly and becomes an increasingly uniform mixture of the liquid and of the gas. This change of structure of the flow is accompanied by a fairly abrupt slowing down of the liquid phase and an increase in pressure. In the third area of flow, the two phases flow in the form of a finely mixed emulsion. In this third area, the flow slows down progressively under the effect of the increasing section of the diffuser. The kinetic energy of the mixture is then converted into pressure energy.
These first, second and third areas of the flow are not separated by clear and distinct transitions, the phenomena being continuous. Also, these areas of the flow can be displaced longitudinally in the diffuser 6, notably by the effect of variations of the discharge pressure p3 downstream of the diffuser 6. Despite such variations, the operation of the ejector device is little disturbed, which shows that such a device is stable and tolerant to the variations of the operating parameters.
In a simplified manner, the quantity of movement of the liquid jet at the inlet of the diffuser 6 is converted into pressure forces that are applied either side of the mixing area. If we draw an analogy with the compressible flows, this conversion can be seen as a shock. If we draw an analogy with free surface flows, this conversion can be seen as a hydraulic jump.
The conical-shaped diffuser 6 has an angle αd that is small, but not zero. A conical diffuser 6 with a greater angle αd, for example greater than 10 degrees, does not provoke such an effective hydraulic shock and does not make it possible to achieve such high compression rates.
The inventors have therefore confirmed that there is an optimum angle αd,opt for which the compression rate is maximum, for a given injection speed U2. This optimum angle lies within a range of angle values αd between 0.1 and 7 degrees, and preferably between 1.5 and 4 degrees. The value of the optimum angle αd,opt is difficult to determine by prior calculation.
In a variant of the ejector device 1, the diffuser 6 comprises, along the axis X, a first conical portion with a first angle αd, then a second conical portion with a second angle. The second portion is continually in the extension of the first portion. The second angle is greater than the first angle. The second angle can be between 5 and 15 degrees, and preferably of the order of 7 degrees. The first portion is intended to accommodate the mixing area, which should take place under a low divergence angle in order to maximize the compression rate. The second portion ensures the final recovery of pressure by conversion of the kinetic energy of the mixture. This energy conversion can take place under a greater divergence angle, for example of the order of 10°, without in any way causing a significant pressure drop. There are therefore obtained both a high compression rate τc through the first portion with low divergence angle, and a shortened overall length of the diffuser 6.
In another variant of the ejector device 1, the diffuser 6 has a flared shape with a first portion of conical shape with a small first angle, then, in continuity, a shape with a convex profile. The second convex portion has an angle that increases progressively in the longitudinal direction X from the first angle to an angle, for example less than 15 degrees, and preferably of the order of 10 degrees. The overall length of the diffuser 6 can thus be further shortened without affecting the compression rate.
In yet another variant of the ejector device 1, the diffuser 6 has a flared shape with a shape that has a convex profile, said convex profile having an angle that increases progressively in the longitudinal direction X from a first angle αd to an angle, for example less than 15 degrees, and preferably of the order of 10 degrees. The overall length of the diffuser 6 can thus be shortened further.
The first angle αd of the preceding variants advantageously has a value within the range from 0.1° to 7°, as indicated hereinabove.
Furthermore, the efficiency η of the ejector device is the ratio between the compression power Pc in the ejector device 1 and the hydraulic power Ph supplied.
If we assume that the compression is substantially isothermic, we obtain the following compression power Pc:
When a pump sucks the liquid at the level of the separator situated at the discharge of the ejector device 1, the supplied hydraulic power Ph is linked to the difference of liquid feed pressure p2 in the injection nozzle 5 and the discharge pressure p3 at the outlet of the diffuser 6, that is to say:
P
h
=Q
2(p2−p3)
hence the following efficiency η:
that can be expressed as a function of the adimensional parameters defined previously:
The efficiency η of an ejector device 1 can therefore be measured on experimental devices, or be calculated by a mathematical hydraulic flow model.
The adimensional geometrical ratio R has also been defined as being the ratio of the nozzle surface S2 relative to the neck surface Sc:
As shown by the theoretical curves of
Experimental tests have also shown that the optimum retraction distance x2 for the targeted compression rates is from one to five times the neck diameter Dc of the outlet opening 4 of the ejector device 1.
Another dimensioning criterion has been defined by introducing a new adimensional parameter Ψ, called compression parameter, and defined as follows:
A first benefit of this compression parameter Ψ is that it can be calculated only with the pressure values, which can be measured on an experimental ejector device.
This compression parameter Ψ can be expressed as a function of the other adimensionnal parameters by the following expression:
For a given injection speed U2, the efficiency η is linked to the value of this compression parameter Ψ of the ejector device 1. The curves of
A second benefit of this compression parameter Ψ is that, conversely, it can make it possible to determine the liquid feed pressure p2 that is suitable for obtaining the optimum efficiency ηopt of the ejector device 1.
In practice, the above range for the compression parameter Ψ makes it possible to determine that the liquid feed pressure p2 should be within the following range:
1.66·p3−0.66·p1<p2<2.5·p3−1.5·p1
with an optimum central liquid feed pressure value p2,opt of:
p
2,opt=2·p3−p1
The ejector device 1 can then be used in a gas compressor 10 as shown in
This gas compressor 10 comprises:
The hydraulic circuit comprises, in series:
The feed circuit 17 then feeds the ejector device 1 of the gas compressor 10 with liquid.
The separator device 13 is either a gravity separator or a cyclonic separator.
Furthermore, a branched circuit 14a circumvents the heat exchanger 15 of the return circuit 14 and includes a valve 14b. This branch circuit 14a is suitable for adjusting the temperature of the hydraulic circuit.
The heat exchanger 15 is also fed with a cold fluid, for example water, by a cooling circuit 15a and a pump 15b.
The gas compressor 10 operates as follows.
The ejector device 1 mixes the gas with a liquid injected at high speed, and compresses this mixture of gas and liquid at a high pressure. The mixture is separated in the separator device 13, which then supplies the gas outlet 12 with a gas at high pressure, and the return circuit 14 with a liquid that is also at high pressure. The heat exchanger 15 makes it possible to extract heat from the liquid. The pump 16 increases the pressure of the liquid before feeding the feed circuit 17 and the ejector device 1. As already explained above, the ejector device 1 comprises an injection nozzle suitable for injecting said liquid into its suction chamber at high speed.
Thus, the injection nozzle of the ejector device 1 produces an expansion of the liquid (transformation of the pressure energy of the liquid into kinetic energy). The diffuser of the injection device 1 mixes and compresses the mixture. The pump 16 complements the compression of the liquid to achieve the feed pressure at the inlet of the nozzle of the ejector device.
Number | Date | Country | Kind |
---|---|---|---|
09 52369 | Apr 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FR2010/050637 | 4/2/2010 | WO | 00 | 10/7/2011 |