Systems and methods herein generally relate to devices that stack sheets of media and more particularly to structures that stack sets of sheets and provide alignment (registration) of the different sets of sheets.
Many processing devices, such as printing devices, stack sheets of media before, during, and after various processing steps. The media can be of any form, including paper, card stock, cardboard, transparencies, metals, alloys, woods, plastics, etc. Many times, the stacks are output from the production device onto a flat surface, such as the platform or stacking elevator.
The stacking strategy for conventional devices sends sheets into a compiler throat where they are either stapled together and ejected onto the stack or left unstapled and pushed onto the stack in “chunks” of loose paper. It is difficult to eject one set on top of another to the exact same location (especially if the sets are unstapled) which can result in poor stack alignment (registration).
Sheet stacking apparatus examples herein include a clamp receiving at least two sheets (e.g., a set of sheets). The clamp aligns and holds the set of sheets. The sheet stacking apparatus also includes an ejector device connected to the clamp, an elevator platform adjacent the ejector device, and a registration wall connected to the ejector device.
The ejector device moves the set of sheets held by the clamp in a first direction from a starting position to move the set of sheets to the elevator platform. The ejector device moves the set of sheets held by the clamp in a second direction that is perpendicular to the first direction to move the set of sheets to contact either the elevator platform or a previously stacked set of sheets that were previously moved to the elevator platform. The ejector device moves the set of sheets held by the clamp in a third direction, opposite the first direction, to position the set of sheets against the registration wall while the set of sheets is on the elevator platform or the previously stacked set of sheets. The clamp then releases the set of sheets so that they remain against the registration wall, while the set of sheets is on the elevator platform or the previously stacked set of sheets. After the clamp releases the set of sheets positioned against the registration wall, the ejector device moves to the starting position to receive additional sets of sheets.
Printing apparatus examples herein include a printer that prints markings on sheets and a clamp receiving at least two of the sheets (e.g., a set of sheets). The clamp aligns and holds the set of sheets. The printing apparatus also includes an ejector device connected to the clamp, an elevator platform adjacent the ejector device, a cam device supporting the ejector device, and a registration wall connected to the cam device.
The cam device has a shape that allows the cam to control movement of the ejector device. For example, an actuator moves the ejector device over the cam device to control the movement of the clamp and ejector device.
The ejector device moves the set of sheets held by the clamp forward (in a first direction) from a starting position (as controlled by the cam device) to move the set of sheets to the elevator platform. The ejector device moves the set of sheets held by the clamp downward (in a second direction that is perpendicular to the first direction) as controlled by the cam device, to move the set of sheets to contact either the elevator platform (or a previously stacked set of sheets that were previously moved to the elevator platform). Thus, the ejector device moves toward the elevator platform when it moves in the second direction.
The ejector device moves the set of sheets held by the clamp back (in a third direction, opposite the first direction) as controlled by the cam device, to position the set of sheets against the registration wall while the set of sheets is on the elevator platform (or the previously stacked set of sheets). Thus, the ejector device moves in different parallel planes when moving in the first and third directions.
The clamp then releases the set of sheets so that they remain against the registration wall, while the set of sheets is on the elevator platform or the previously stacked set of sheets. However, the clamp releases the set of sheets only after the ejector device moves in all three movement directions (the first direction, the second direction, and the third direction) to make sure all sets of sheets are all similarly aligned against the registration wall. After the clamp releases the set of sheets positioned against the registration wall, the ejector device moves to the starting position to receive additional sets of sheets. Further, the elevator platform includes an actuator that moves the elevator platform downward in the second direction as the additional sets of sheets are moved to the elevator platform by the ejector device.
These and other features are described in, or are apparent from, the following detailed description.
Various exemplary systems and methods are described in detail below, with reference to the attached drawing figures, in which:
As mentioned above, it is difficult to eject one set of sheets on top of another set of sheets to the exact same location (especially if the set of sheets is unstapled) which can result in poor stack alignment (registration). Therefore, the devices herein provide an ejector that clamps the set of sheets and pushes the set of sheets off the compiling shelf. However, instead of releasing the set of sheets at this point, the devices described herein pull the set of sheets back towards the registration wall of the compiler shelf, aligning the set of sheets against the registration wall.
Some components of the compiler area are shown in
Further,
As shown in
The devices disclosed herein include hardware that controls the path of motion for the ejector mechanism. In one style of ejectors (which are not necessarily publically known) the ejector moves in a fairly linear path, where the set of sheets is pushed out, the clamp opens to release the set of sheets, and the ejector pulls straight back. Devices disclosed herein change the geometry of the cam guides 140, 142 (which the follower pin 152 of the ejector 150 rides along) to allow the ejector 150 to move in or out, and up or down. Thus, the devices herein can easily alter the guides and adjust the clamp time to execute the ejection strategy shown in
More specifically, as shown in
Next, as shown in
In
This method of ejecting sets onto a stack shown in
The momentum of the set of sheets as it is released is also an issue with some ejection profiles. For example, if the set of sheets has not come to a complete stop before the clamp 130 releases its grip, the momentum of the set of sheets will cause the sheets to continue to move, resulting in shingling of unstapled sets. There is no opportunity to eject slower or wait longer before releasing the ejector 150 clamp 130 due to the tight timing constraints that exist. The timing of when the ejector 150 releases the clamp 130 is very critical and very sensitive. With the structures herein, all the momentum at the time of clamp 130 releases is directed straight back into the registration wall 120, so sets of sheets coasting or shingling does not occur. Timing is also no longer critical making the system more robust in operation.
Therefore, these disclosed devices cause sets of sheets being ejected onto a stack to be registered against the registration wall 120 for tight stack registration, allow a more robust operation from a firmware/timing perspective, and these devices have minimal impact to current designs, and can be implemented quickly and at low cost.
As shown in
While one specific cam or slot shape is shown in
This controlled movement (which is shown generally by the curved arrow in
In
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The input/output device 226 is used for communications to and from the computerized device 200. The processor 224 controls the various actions of the computerized device. A non-transitory computer storage medium device 220 (which can be optical, magnetic, capacitor based, etc.) is readable by the processor 224 and stores instructions that the processor 224 executes to allow the computerized device to perform its various functions, such as those described herein. Thus, as shown in
The printing device 204 includes at least one marking device (printing engines) 210 operatively connected to the processor 224, a media path 216 positioned to supply sheets of media from a sheet supply 214 to the marking device(s) 210, etc. After receiving various markings from the printing engine(s), the sheets of media can optionally pass to a finisher 208 which can fold, staple, sort, etc., the various printed sheets and includes the devices illustrated in
Many computerized devices are discussed above. Computerized devices that include chip-based central processing units (CPU's), input/output devices (including graphic user interfaces (GUI), memories, comparators, processors, etc. are well-known and readily available devices produced by manufacturers such as Dell Computers, Round Rock Tex., USA and Apple Computer Co., Cupertino Calif., USA. Such computerized devices commonly include input/output devices, power supplies, processors, electronic storage memories, wiring, etc., the details of which are omitted herefrom to allow the reader to focus on the salient aspects of the systems and methods described herein. Similarly, scanners and other similar peripheral equipment are available from Xerox Corporation, Norwalk, Conn., USA and the details of such devices are not discussed herein for purposes of brevity and reader focus.
The terms printer or printing device as used herein encompasses any apparatus, such as a digital copier, bookmaking machine, facsimile machine, multi-function machine, etc., which performs a print outputting function for any purpose. The details of printers, printing engines, etc., are well-known and are not described in detail herein to keep this disclosure focused on the salient features presented. The systems and methods herein can encompass systems and methods that print in color, monochrome, or handle color or monochrome image data. All foregoing systems and methods are specifically applicable to electrostatographic and/or xerographic machines and/or processes.
In addition, terms such as “right”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “upper”, “lower”, “under”, “below”, “underlying”, “over”, “overlying”, “parallel”, “perpendicular”, etc., used herein are understood to be relative locations as they are oriented and illustrated in the drawings (unless otherwise indicated). Terms such as “touching”, “on”, “in direct contact”, “abutting”, “directly adjacent to”, etc., mean that at least one element physically contacts another element (without other elements separating the described elements). Further, the terms automated or automatically mean that once a process is started (by a machine or a user), one or more machines perform the process without further input from any user.
It will be appreciated that the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims. Unless specifically defined in a specific claim itself, steps or components of the systems and methods herein cannot be implied or imported from any above example as limitations to any particular order, number, position, size, shape, angle, color, or material.