The disclosure relates to heat pumps. More particularly, the disclosure relates to the operation of heat pumps with an ejector.
Global environment and energy concerns have lead the HVAC&R (heating, ventilation, air conditioning, and refrigeration) industry to intensify research related to the development of high efficiency HVAC&R systems. Using an ejector as an alternative expansion device in traditional HVAC&R to recover expansion losses occurring in the expansion valves in conventional cycles has been a promising approach to improve conventional HVAC&R system performance.
A typical ejector refrigeration cycle comprises a condenser, a compressor, an evaporator, a separator, an ejector (or an additional expansion valve or possible suction line heat exchanger). A primary or motive flow of high pressure refrigerant from the condenser enters the primary or motive port (inlet) and passes through the motive nozzle of the ejector where it accelerates. It exits the motive nozzle with a high velocity and generates low pressure area around the exit. A secondary or suction flow of refrigerant vapor from the evaporator is entrained (i.e., sucked) into the secondary or suction port (inlet) of the ejector and is thereby accelerated. High velocity motive flow refrigerant decelerates and mixes with accelerating suction flow refrigerant in the mixing section (mixer) of the ejector. After mixing, the two phase refrigerant mixture enters the diffuser of the ejector, decelerates thereby recovering pressure. The resulting two-phase refrigerant stream enters the separator where the vapor and liquid phases are separated. Vapor is sucked into the compressor where it is compressed and discharged to the condenser or gas cooler. In the condenser, the compressed high pressure, high temperature vapor is cooled and condensed. High pressure liquid from the condenser feeds the motive port of the ejector. Liquid from the separator enters the evaporator after passing through an expansion valve, evaporates and vapor flows to the suction port of the ejector.
The main performance parameters of an ejector are entrainment ratio, pressure lift ratio, efficiency, and capacity. Entrainment ratio is the mass flow rate ratio of secondary flow to primary flow. Pressure lift ratio is the ratio of fluid pressure at the ejector outlet and that of the vapor pressure at the secondary inlet. Via use of an ejector, the coefficient of performance (COP) of a refrigeration cycle can be improved up to 50% for transcritical (e.g. CO2) cycles and up to 21% for subcritical refrigerants (e.g., HFC, HC, HFO, and the like).
However, cycle performance improvements may diminish when the ejector operation condition deviate from the design or optimum operating point (e.g. off-design). Examples include air-source heat pumps and transportation refrigeration where there is such a wide range of operation. For some applications such as mild winter conditions with outdoor temperatures in the range of 30° F. to 65° F. (−1° C. to 18° C.) the ejector may not operate as it is intended to because of low or very low potential of work recovery from the high-pressure motive flow. Under these cases a parallel expansion valve usually is utilized to bypass the ejector (WO2017/087794A1, May 26, 2017, of Mahmoud et al.). This approach increases not only the system complexity but also the system cost.
An advanced ejector-based proposal is seen in United States Patent Application Publication 20180187929A1, Liu et al., Jul. 5, 2018, “Ejector Heat Pump”. Another is seen in United States Patent Application Publication 20170211853A1, Feng et al., Jul. 27, 2017, “Heat Pump with Ejector”. Another is seen in United States Patent Application Publication 20160290683A1, Mahmoud et al., Oct. 6, 2016, “Wide Speed Range High-Efficiency Cold Climate Heat Pump”.
One aspect of the disclosure involves a method for operating a heat pump. The heat pump is operated in a cooling mode wherein heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger. The heat pump switches to operation in a heating mode wherein heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow. In the heating mode a refrigerant pressure (PH) or temperature (TL) is measured and, responsive to the measured refrigerant pressure or temperature, at least one of a fan speed is changed and a needle, if any, of the ejector is actuated.
In one or more embodiments of any of the foregoing embodiments, the ejector is uncontrolled (e.g., no needle).
In one or more embodiments of any of the foregoing embodiments, in the cooling mode there is no motive flow to the ejector.
In one or more embodiments of any of the foregoing embodiments, in the heating mode, refrigerant passes from the indoor heat exchanger as the ejector motive flow.
In one or more embodiments of any of the foregoing embodiments, in the cooling mode, flow passes through an expansion device to the indoor heat exchanger. In the heating mode, there is no flow through the expansion device.
In one or more embodiments of any of the foregoing embodiments, in the cooling mode, flow passes through an expansion device to the indoor heat exchanger. In the heating mode, flow passes through the expansion device to the outdoor heat exchanger.
In one or more embodiments of any of the foregoing embodiments, in the heating mode, the measuring of a refrigerant pressure is a measuring of a discharge pressure of the compressor.
In one or more embodiments of any of the foregoing embodiments, in the heating mode, the changing the fan speed occurs and comprises increasing fan speed when the measured pressure exceeds a first threshold pressure (Phigh) and decreasing fan speed when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, in the heating mode, the actuating the needle of the ejector occurs and comprises retracting the needle when the measured pressure exceeds a first threshold pressure (Phigh) and extending the needle when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, a heat pump has a controller configured to perform the method.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: in the cooling mode, flow passes through an expansion device to the indoor heat exchanger; and in the heating mode, there is no flow through the expansion device.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: in the cooling mode, flow passes through an expansion device to the indoor heat exchanger; and in the heating mode, flow passes to the outdoor heat exchanger without the need of an expansion device.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: the changing the fan speed comprises increasing fan speed when the measured pressure exceeds a first threshold pressure (Phigh) and decreasing fan speed when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: the actuating the needle of the ejector comprises retracting the needle when the measured pressure exceeds a first threshold pressure (Phigh) and extending the needle when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, there is no expansion device in parallel with the ejector.
Another aspect of the disclosure involves a heat pump. The heat pump comprises: a compressor; an indoor heat exchanger; a fan positioned to drive an air flow across the indoor heat exchanger; an outdoor heat exchanger; an ejector; a controller. At least one of:
the ejector is a controllable ejector; and the fan is a variable speed fan controlled by the controller. The heat pump further includes means for switching between a cooling mode and a heating mode. In the cooling mode, heat is absorbed by refrigerant in the indoor heat exchanger and rejected by refrigerant in the outdoor heat exchanger. In the heating mode, heat is rejected by refrigerant in the indoor heat exchanger, heat is absorbed by refrigerant in the outdoor heat exchanger, and there is an ejector motive flow and ejector secondary flow. The controller is configured to in the heating mode: measure a refrigerant pressure (PH) or temperature (TL); and responsive to the measured refrigerant pressure or temperature, at least one of change the fan speed and actuate a needle, if any, of the ejector.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: in the cooling mode, flow passes through an expansion device to the indoor heat exchanger; and in the heating mode, there is no flow through the expansion device.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: in the cooling mode, flow passes through an expansion device to the indoor heat exchanger; and in the heating mode, flow passes to the outdoor heat exchanger without the need of an expansion device.
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: the changing the fan speed comprises increasing fan speed when the measured pressure exceeds a first threshold pressure (Phigh) and decreasing fan speed when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, the controller is configured so that: the actuating the needle of the ejector comprises retracting the needle when the measured pressure exceeds a first threshold pressure (Phigh) and extending the needle when the measured pressure falls below a second threshold pressure (Plow).
In one or more embodiments of any of the foregoing embodiments, at least one of: there is no expansion device in parallel with the ejector; and the ejector is a non-controllable ejector.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features, objects, and advantages will be apparent from the description and drawings, and from the claims.
Like reference numbers and designations in the various drawings indicate like elements.
Exemplary fans are electrically-powered fans having respective electric motors 36, 38.
The compressor 22 has a suction or inlet port 40 and a discharge or outlet port 42. The compressor also includes an electric motor (not shown) for driving working elements of the compressor to compress low pressure refrigerant received through the suction port and discharge high pressure refrigerant from the discharge port.
In the heating mode, heat is rejected by refrigerant in the indoor heat exchanger 26 and absorbed by refrigerant in the outdoor heat exchanger 24. In the cooling mode, heat is rejected by refrigerant in the outdoor heat exchanger 24 and absorbed by refrigerant in the indoor heat exchanger 26.
The controllable components for mode switching include one or more valves. The one or more valves include an exemplary four-way valve 50 used to switch between the modes.
In an exemplary configuration as a residential heat pump, the outdoor heat exchanger and compressor are in an outdoor unit and the indoor heat exchanger is in an indoor unit. In another exemplary configuration as a commercial heat pump, both the outdoor and indoor heat exchangers and compressor are in one outdoor unit. Components of the control system may be distributed throughout as is known in the art (e.g., a thermostat 230 indoors while main control portions are outdoors in the outdoor unit). As so far described, the system is representative of several of many baseline systems to which the further teachings below may be applied.
The
The secondary flow inlet 70 forms an inlet of the outer member 64. The pressure reduction caused to the motive flow by the motive nozzle helps draw the secondary flow into the outer member. The outer member includes a mixer having a convergent section 124 and an elongate throat or mixing section 126. The outer member also has a divergent section or diffuser 128 downstream of the elongate throat or mixing section 126. The motive nozzle outlet 120 is positioned within the convergent section 124. As the motive flow exits the outlet 120, it begins to mix with the secondary flow with further mixing occurring through the mixing section 126 which provides a mixing zone. Thus, respective motive and secondary flowpaths extend from the motive flow inlet and secondary flow inlet to the outlet, merging at the exit.
The exemplary ejector 60 is a fixed or uncontrolled ejector lacking a needle or similar means for throttling the motive nozzle. Alternative embodiments comprising a controlled ejector are discussed below. The ejector secondary inlet 70 is coupled to receive refrigerant from the outdoor heat exchanger in the
The refrigerant compressed by the compressor and received by the indoor heat exchanger is condensed in the indoor heat exchanger. The condensed refrigerant passes from a port 57 on the indoor heat exchanger along a flowpath leg 524 to the motive inlet 66. The flowpath leg 524 is a controlled flowpath leg controlled by the controller 200 using a valve 72 (e.g., a solenoid valve). The exemplary bistatic solenoid valve provides simple on-off control. The combined flow discharged from the ejector outlet 68 passes along a flowpath leg 526 to a vessel 80 which, in this mode, functions as a separator. The vessel 80 has an inlet port 81 receiving the combined flow, a first outlet 82 returning vapor via a flowpath leg 528 to the compressor suction port 40 and a second outlet port 83 passing refrigerant via a flowpath leg 530 (having sublegs or segments 530-1 or 530-2) to a port 58 on the evaporator through a flowpath segment. The flowpath leg 530 includes a check valve 88 to ensure that flow can only exit the port 83. An additional flowpath leg 536 is inoperative in this mode. The additional flowpath leg or branch 536 extends from a tee 94 along the leg 530 (at the junction of legs 530-1 and 530-2) to a port 59 (inlet port) on the indoor heat exchanger. This port is specially configured for two phase flow and may comprise a bundle of capillary tubes.
Notably, the leg 536 includes a check valve 96 ensuring only flow to the indoor heat exchanger. Thus, in an operating condition wherein there is higher pressure at the port 59 than at the tee 94, there will be no flow along this leg 536. The leg 536 further includes an expansion device 98 (e.g., an electronic expansion valve) downstream of the check valve 96 and a distributor 100 downstream of the expansion device. Downstream of the expansion valve 98, two phase refrigerant is distributed through the distributor 100 to many small tubes (not shown) and fed to each coil circuit of the indoor heat exchanger; whereas port 57 is a manifold outlet for single phase refrigerant. A filter 102 may also be located in the leg 536 (e.g., upstream of the check valve to most efficiently filter liquid refrigerant). Operation of this leg 536 in the cooling mode is discussed further below.
Operation may be responsive to multiple sensors coupled to the controller 200. The controller may receive user inputs from input devices (e.g., switches, keyboard, or the like such as end user-controllable thermostat switches and manufacturer/installer controllable switches-(not shown)) and sensors (both shown and not shown, e.g., pressure sensors and temperature sensors at various system locations). The controller may be coupled to the sensors and controllable system components (e.g., valves, the fan motors, the compressor motor, vane actuators, and the like) via control lines (e.g., hardwired or wireless communication paths). The controller may include one or more: processors; memory (e.g., for storing program information for execution by the processor to perform the operational methods and for storing data used or generated by the program(s)); and hardware interface devices (e.g., ports) for interfacing with input/output devices and controllable system components. The controller hardware may represent existing baseline hardware. The controller programming may represent a baseline modified to provide the operation discussed below.
However, the flow through the leg 534 does not mix with any flow through the leg 524. The controller has shut the valve 72 to block flow along the leg 524. Thus, flow on the leg 534 proceeds through the ejector along the leg 526 as in the first mode.
An additional mode (not illustrated) is a defrost mode wherein, as in the cooling mode, compressed refrigerant is fed directly to the outdoor heat exchanger to defrost. One potential difference relative to the cooling mode is that the outdoor fan may be shut off. For example, the outdoor fan 36 may be shut off to reduce heat extraction by cold outdoor air from the system and thus accelerate the defrosting process (e.g. hot gas delivered to the outdoor heat exchanger).
Switching between the heating, cooling, and defrost modes may reflect a prior art or modified logic. In an exemplary
The third set temperature (Tset3) is used to determine whether to go into defrost mode. Exemplary Tset3 is set at the factory or by an installation technician. An exemplary Tset3 is 28F. The fourth set temperature (Tset4) is used to determine whether to end defrosting and back to the heating mode. An exemplary Tset4 is 68° F. (20° C.). Exemplary Tset4 is also set at the factory or by an installation technician. When the system enters the defrosting mode, the controller continuously compares condenser surface temperature (Tcon) to Tset4 to determine whether to continue or end the defrosting mode.
The exemplary
The controller places 432 the system in the defrost mode when the controller determines 430 that the temperature Tcon measured by the outdoor coil temperature sensor 226 falls below Tset3. The controller ends 436 the defrost mode and returns the system returns to heating mode when it determines 434 that the temperature rises above Tset4. As is discussed below, parameters of operation while in the heating mode may be controlled by the controller controlling fan speed of one or both fans. This is particularly the case for fixed ejectors such as
In the exemplary heating mode, the fan and/or ejector control is based upon the input received from the pressure sensors 220 and/or 222. In the illustrated
Once the high-side pressure PH is within the optimal pressure range (i.e., between Plow and Phigh) the fan speed and/or the needle position is maintained without changing.
In the
In the
Further variations may include multiple staged compressors.
Thus, in the heating mode, the method proposed (e.g. adjusting condenser flow rate, ejector needle control) may provide low cost means of operation to solve the loss of ejector motive pumping potential (i.e., performance) when low or very low potential of work recovery operation is experienced (e.g., heating at ambient temperatures >30° F. (>−1.1° C.)). Under these cases and in prior art a parallel expansion device (e.g., orifice, TXV, EXV) usually is utilized to bypass the ejector. This may eliminate the need for a ejector bypass with an expansion device.
As an alternative, a temperature may be used as a proxy. For example the temperature TL may serve as a rough proxy for PH. One can also control based on Tsat which is the saturation temperature and provides a more direct proxy for PH. This may be measured by a temperature sensor (not shown) at an intermediate location along the condenser 30 where there is expected to be two-phase refrigerant. In the flowchart calculations, corresponding reference temperatures may replace Phigh and Plow.
The system may be made using otherwise conventional or yet-developed materials and techniques. Exemplary temperature sensors are thermocouples, thermistor-type sensors, and resistance temperature detectors. Exemplary pressure sensors are diaphragm-type or bellows-type. This may include retrofitting existing systems or reengineering existing system configurations.
The use of “first”, “second”, and the like in the description and following claims is for differentiation within the claim only and does not necessarily indicate relative or absolute importance or temporal order. Similarly, the identification in a claim of one element as “first” (or the like) does not preclude such “first” element from identifying an element that is referred to as “second” (or the like) in another claim or in the description.
Where a measure is given in English units followed by a parenthetical containing SI or other units, the parenthetical's units are a conversion and should not imply a degree of precision not found in the English units.
One or more embodiments have been described. Nevertheless, it will be understood that various modifications may be made. For example, when applied to an existing basic system, details of such configuration or its associated use may influence details of particular implementations. Accordingly, other embodiments are within the scope of the following claims.
Benefit is claimed of U.S. Patent Application No. 62/729,226, filed Sep. 10, 2018, and entitled “Ejector Heat Pump Operation”, the disclosure of which is incorporated by reference herein in its entirety as if set forth at length.
The invention was made with U.S. Government support under contract W912HQ-17-C-0029 awarded by the U.S. Army. The U.S. Government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2019/033735 | 5/23/2019 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62729226 | Sep 2018 | US |