This application is based upon and claims benefit of priority of Japanese Patent Application No. 2007-213912 filed on Aug. 20, 2007, the content of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to an air-conditioning and refrigerating system for an automotive vehicle including an ejector that functions as a device for depressurizing and circulating refrigerant.
2. Description of Related Art
An example of an ejector-type air-conditioning system having plural evaporators is disclosed in JP-A-2006-125823. In this system, a first evaporator is disposed between a downstream end of a diffuser and an upstream end of a compressor, and a branch passage for leading refrigerant to a second evaporator is branched out from a junction between the ejector and a radiator. A second evaporator and a restrictor are disposed in the branch passage. Both evaporators are positioned in a passenger compartment. The first evaporator is used for air-conditioning a passenger compartment, and the second evaporator is used for cooling a refrigerator.
When the compressor is started again under this situation, the liquid refrigerant and oil retained in the second evaporator 18 and the sucking passage 16c are rapidly sucked by the sucking portion 14c of the ejector 14, rushing toward the ejector 14. The liquid refrigerant and oil hit a corner in the sucking passage 16c, and thereby vibrations are generated. The vibrations are transferred to the second evaporator 18 through the sucking passage 16c and amplified at the casing 19a of the refrigerator 19. Thus, noises are generated in the refrigerator 19 and/or in the sucking passage 16c (refer to
The noises generated in the second evaporator 18 include continuous noises having relatively high frequencies which are caused by vibrations, and intermittent noises having relatively low frequencies which are caused when gaseous refrigerant flows out of the second evaporator.
The present invention has been made in view of the above-mentioned problem, and an object of the present invention is to provide an improved ejector-type air-conditioning and refrigerating system, in which noises generated in the system including an ejector, a second evaporator and a sucking passage are suppressed.
The ejector-type air-conditioning and refrigerating system according to the present invention is mounted on an automotive vehicle. The system includes many components: a compressor for compressing refrigerant circulated in the system; a radiator for cooling high-pressure refrigerant delivered from the compressor; a first evaporator for cooling a passenger compartment; an ejector for supplying coolant to the first evaporator; a second evaporator for refrigerating a refrigerator mounted on the vehicle; and other associated components. The ejector is composed of a nozzle for depressurizing the high-pressure refrigerant delivered from the radiator, a sucking portion for sucking refrigerant from the second evaporator by means of a high-speed refrigerant flow injected by the nozzle, and a diffuser for converting velocity energy of the injected refrigerant and the sucked refrigerant to pressure energy.
The refrigerant supplied to the first evaporator from the ejector is evaporated in the first evaporator, thereby cooling the passenger compartment. The gaseous refrigerant evaporated in the first evaporator is fed to the compressor that compresses the refrigerant again to repeat the circulation of the refrigerant in the system. Part of the refrigerant delivered from the radiator is branched out to a branch passage. The refrigerant is supplied to the second evaporator through a restrictor disposed in the branch passage. The refrigerant is evaporated in the second evaporator to cool the refrigerator and then fed to the ejector through a sucking passage 16c.
A noise dissipater is disposed in the sucking passage at a position close to the sucking portion of the ejector. Pulsating vibrations generated in the ejector and amplified in the second evaporator and the sucking passage are dissipated by the noise dissipater. The noise dissipater is postured so that liquid, such as liquid refrigerant and oil contained in the refrigerant, is not retained in the noise dissipater. In this manner, the noises otherwise caused by the retained liquid when the compressor is re-started are suppressed. A valve device, such as an electromagnetic valve or a one-way valve, may be disposed between the sucking portion of the ejector and the noise dissipater to prevent the liquid refrigerant from flowing into the second evaporator when the compressor is not in operation.
A bypass restrictor for controlling an amount of refrigerant supplied to the first evaporator may be disposed between the radiator and the first evaporator in parallel to the ejector. By adding the bypass restrictor, the ejector can be more freely designed without considering a function for controlling an amount of the refrigerant to be supplied to the first evaporator. On outer surfaces of the noise dissipater, the ejector and the sucking passage may be covered with a heat-insulating layer to prevent water from condensing on the outer surfaces.
According to the present invention, noises caused by pulsating vibrations in the ejector or caused by liquid retained in the second evaporator are effectively suppressed. Other objects and features of the present invention will become more readily apparent from a better understanding of the preferred embodiments described below with reference to the following drawings.
A first embodiment of the present invention will be described with reference to
High-pressure refrigerant delivered from the compressor 12 is sent to a radiator 13 which cools the refrigerant by exchanging heat between the refrigerant and outside air. The outside air is blown to the radiator 13 by a fan (not shown). An ejector 14 is disposed downstream of the radiator 13. The ejector 14 functions as a depressurizing device for depressurizing the refrigerant and as a device for circulating the refrigerant by drawing effect of the refrigerant injected through a nozzle in the ejector.
The ejector 14 is composed of: a nozzle 14a for depressurizing and expanding the high-pressure refrigerant under an equal entropy by squeezing a refrigerant; a sucking portion 14c, disposed at a same position as an injection outlet of the nozzle 14a, for sucking gaseous refrigerant from a second evaporator 18 (explained later); and a diffuser 14b disposed downstream of the sucking portion 14c for boosting pressure of the refrigerant. The diffuser 14b gradually enlarges the refrigerant passage to thereby decrease flow speed of the refrigerant and increase its pressure. In other words, the diffuser 14b coverts velocity energy of the refrigerant to pressure energy.
Liquid refrigerant depressurized in the ejector 14 is supplied to a first evaporator 15 that is contained in an air-conditioner unit disposed in the passenger compartment. The low-pressure liquid refrigerant is evaporated in the first evaporator 15 to thereby cool air in the passenger compartment. Air is blown to the first evaporator 15 by a first fan 26 to expedite heat exchange between the air and the refrigerant. The refrigerant evaporated in the first evaporator 15 is fed to the compressor 12 to be compressed therein. The compressed high-pressure refrigerant is supplied to the radiator 13 to be cooled therein and to be converted into liquid refrigerant again. The refrigerant is circulated repeatedly through the refrigerant passage 11.
A branch passage 16 connecting a junction between the radiator 13 and the ejector 14 to the ejector 14 through a restrictor 17 and a second evaporator 18 is formed in this embodiment. The branch passage 16 includes a high pressure passages 16a, 16b connecting the radiator 13 to the restrictor 17 and a sucking passage 16c connecting an outlet of the second evaporator 18 to the ejector 14. The second evaporator 18 is disposed in a refrigerator casing 19a of a refrigerator 19 (refer to
The restrictor 17 is composed of a fixed orifice and an electromagnetic valve for opening and closing the fixed orifice. An amount of the refrigerant supplied to the second evaporator 18 is adjusted by the restrictor 17, and the refrigerant is depressurized by the restrictor 17. The restrictor 17 composed of the fixed orifice and the electromagnetic valve may be replaced with a single electromagnetic valve which is able to control a passage size to thereby control an amount of the refrigerant supplied to the second evaporator 18. Alternatively, the restrictor 17 may be provided by an expansion valve or a flow control valve. Further, for performing at least a depressurizing function, the restrictor 17 may be provided by an orifice or a capillary tube alone. The electromagnetic controller 12a for the compressor 12, the first fan 26, the second fan 27 and the electromagnetic valve in the restrictor 17 are all controlled by an electronic control unit (ECU) 25.
With reference to
A cooling capacity of the first evaporator 15 is much larger than that of the second evaporator 18. The ejector 14 is positioned next to the first evaporator 15 having a large cooling capacity. A connector 36 is disposed on the dashboard 30. A high-pressure passage 11a in the engine compartment 32 is connected to a high-pressure passage 11b in the passenger compartment 31 through the connector 36. A low-pressure passage 11c in the engine compartment 32 is connected to a low-pressure passage lid in the passenger compartment 31 through the connector 36.
Since the ejector 14 and the refrigerator 19 are disposed in the passenger compartment 31, the sucking passage 16c connecting the refrigerator 19 and the ejector 14 are entirely disposed in the passenger compartment 31. Low-temperature refrigerant from the refrigerator 19 flows through the sucking passage 16c. If an outer surface of the metallic sucking passage 16c is exposed to the passenger compartment, water condenses on the outer surface. To prevent water from condensing on the outer surface of the sucking passage 16c, a heat-insulating layer 33 is formed on the outer surface. Further, an outer surface of the ejector 14 is covered with the same heat-insulating layer 33 because low-temperature refrigerant also flows through the ejector 14. The heat-insulating layer 33 is shown with small dots in
The restrictor 17 and the second evaporator 18 are positioned close to a floor plate 34 in the passenger compartment 31. A connector 37 is disposed through the floor plate 34. A high-pressure passage 16a disposed in an under-floor space 35 is connected to a high-pressure passage 16b disposed in the passenger compartment 31 through the connector 37. It is also possible to position the restrictor 17 in the under-floor space 35. Though the electronic control unit 25 is usually positioned in the passenger compartment 31, it is also possible to place it in the engine compartment 32.
With reference to
Operation of the air-conditioning and refrigerating system described above will be explained. The compressor 12 is driven by an engine of an automotive vehicle. Low-pressure refrigerant is sucked into the compressor 12 to be pressurized therein. The pressurized refrigerant is supplied to the radiator 13 (in direction of an arrow A in
The high-pressure liquid refrigerant delivered from the radiator 13 flows through the refrigerant passage 11 (arrow B direction) and the branch passage 16 (in arrow C direction). The refrigerant flowing through the branch passage 16 is depressurized in the restrictor 17 and supplied to the second evaporator 18. The refrigerator 19 is cooled by evaporation of the refrigerant in the second evaporator 18. An amount of the refrigerant supplied to the second evaporator 18 is adjusted, independently from the refrigerant supplied to the first evaporator 15, by the restrictor 17 composed of the fixed orifice (such as a passage orifice or a capillary tube) and the electromagnetic valve. The refrigerating capacity of the refrigerator 19 is controlled by the amount of refrigerant supplied thereto and rotational speed of the second fan 27. The gaseous refrigerant outputted from the second evaporator 18 is sucked into the sucking portion 14c of the ejector 14 through the sucking passage 16c.
On the other hand, the high-pressure refrigerant flowing through the refrigerant passage 11 (in arrow B direction) is supplied to the ejector 14 and depressurized by the nozzle 14 and expanded. Pressure energy of the refrigerant is converted into velocity energy in the nozzle 14a. Accordingly, the refrigerant is injected at a high-speed from the nozzle 14a. The gaseous refrigerant supplied from the second evaporator 18 is sucked into the sucking portion 14c of the ejector 14 by a pressure drop in the high-speed refrigerant injected from the nozzle 14a.
Both of the refrigerant injected form the nozzle 14a and the refrigerant sucked by the sucking portion 14c join at an downstream end of the nozzle 14a and enter into the diffuser 14b. Since a passage in the diffuser 14 is enlarged, the velocity energy of the refrigerant entering into the diffuser 14 is converted into the pressure energy (i.e., the pressure of the refrigerant increases). The refrigerant outputted from the ejector 14 is supplied to the first evaporator 15. Air in the passenger compartment is cooled by evaporation of the refrigerant in the first evaporator 15.
The gaseous refrigerant evaporated in the first evaporator 15 is supplied again to the compressor 12 to repeat the refrigeration cycle described above. The cooling capacity of the first evaporator 15 is controlled by adjusting an amount of the refrigerant supplied from the compressor 12 and a speed of the first fan 26.
In the embodiment of the present invention described above, the refrigerant is supplied to the first evaporator 15 through the ejector 14 and to the second evaporator 18 through the restrictor 17. The passenger compartment 31 is air-conditioned by the first evaporator 15 and the refrigerator 19 is cooled at the same time. The refrigerant pressure supplied to the first evaporator 15 is the pressure pressurized by the diffuser 14b, while the refrigerant pressure supplied to the second evaporator 18 is the pressure depressurized by the restrictor 17. Therefore, the refrigerant pressure in the second evaporator 18 is lower than the refrigerant pressure in the first evaporator 15. Accordingly, the temperature in the passenger compartment is controlled to a relatively high temperature region while the temperature in the refrigerator 19 is controlled to a low temperature region.
As described above, the system of the present invention is able to perform two functions, i.e., air-conditioning the passenger compartment and refrigerating the refrigerator, at the same time by simply providing the branch passage 16 in the system. Further, the cooling capacity of the second evaporator 18 is controlled independently from the first evaporator 15. That is, the air-conditioning capacity of the first evaporator 15 is controlled by controlling the capacity of the compressor 12 and ability of the ejector 14 for injecting the refrigerant, while the cooling capacity of the second evaporator 18 is controlled by controlling the restrictor 17. In the case where the refrigerator 19 is not in use, the electromagnetic valve in the restrictor 17 is simply turned off to close the restrictor 17.
Since the muffler 20A is disposed in the sucking passage 16c at a position close to the sucking portion 14c of the ejector 14, the pressure pulsation generated in the ejector 14 is absorbed by the muffler 20A. Therefore, the pressure pulsation in the ejector 14 is prevented from being transmitted to the second evaporator 18, and noise generation in the second evaporator is suppressed.
Since the muffler 20A is postured so that its center axis is in the gravity direction, fluid such as fluid refrigerant and oil are prevented from being retained in the muffler 20A. Therefore, generation of intermittent noises having a relatively low frequency is prevented, while preventing generation of continuous noises having a relatively high frequency.
Since the outer surface of the muffler 20A and the sucking passage 16c is covered with the heat-insulating layer 33, water condensation on the outer surface is prevented. Since the muffler 20A is positioned at a position close to the sucking portion 14c of the ejector 14, the pressure pulsation in the ejector 14 is absorbed at a position close to the sucking portion 14c, and the generation of noises in the sucking passage 16c is suppressed.
A second embodiment of the present invention is shown in
A third embodiment of the present invention is shown in
A fourth embodiment of the present invention is shown in
A fifth embodiment of the present invention will be described with reference to
In the fifth embodiment, the ejector 14 is designed to perform only one function, the pumping function, and to improve efficiency of the ejector cycle. For this purpose, a bypass restrictor 39 for adjusting an amount of the refrigerant to be supplied to the first evaporator 15 is added in parallel to the ejector 14. A temperature-responsive expansion valve for maintaining temperature of an inlet portion of the first evaporator 15 at a predetermined temperature is used as the bypass restrictor 39 in this embodiment, though various kinds of valves may be used. Other structures of the fifth embodiment are substantially the same as those of the first embodiment.
The second evaporator 18 is disposed in the branch passage 16 through the restrictor 17 in the same manner as in the first embodiment. The outlet of the second evaporator 18 is connected to the sucking portion 14c of the ejector 14 through the noise dissipater 20 in the same manner as in the first embodiment. The outlet port of the diffuser 14b is connected to the first evaporator 15. It is also possible to connect the outlet port of the diffuser 14b to the outlet port of the first evaporator 15. The bypass restrictor 39 preferably includes a valve, which enables switching refrigerant source for the first evaporator 15. The bypass restrictor 39 may be replaced by valves which are able to electrically adjust a passage area of the refrigerant, such as an expansion valve and a flow control valve. The bypass restrictor 39 may be provided by an orifice or a capillary tube.
The present invention is not limited to the embodiments described above, but it may be variously modified. Some examples of the modifications are listed below. (1) Both of the first evaporator 15 and the second evaporator 18, each having different evaporation temperature of the refrigerant, may be used for air-conditioning the passenger compartment. (2) Both of the first evaporator 15 and the second evaporator 18 may be used for the refrigerator 19. That is, the first evaporator 15 having a higher refrigerant evaporation temperature may be used for cooling a storage space, and the second evaporator 18 having a lower refrigerant evaporation temperature may be used for refrigerating a refrigerating space. (3) The various refrigerant, such as flon, HC-type substitute flon or carbon dioxide, may be used as the refrigerant in the system. Though a device for separating liquid from gas in the refrigerant is not used in the foregoing embodiments, such a device may be disposed at a downstream end of the radiator 13. (4) Though a variable-capacity compressor 12 is used in the foregoing embodiment, it is possible to use a fixed-capacity compressor. In this case, an amount of refrigerant to be delivered from the compressor may be controlled by turning on or off an electromagnetic clutch disposed in the compressor. It is also possible to use a compressor that is driven by an electric motor. In this case, an amount of the refrigerant delivered from the compressor is controlled by controlling rotational speed of the motor. (5) In the first and the fifth embodiments, an additional branch passage may be added in parallel to the branch passage 16, and a third evaporator may be disposed in the additional branch passage. In this case, the diffuser 14b may be connected to an inlet port of the third evaporator. As the ejector 14, an ejector, in which a refrigerant passage area in the nozzle 14a is adjustable to adjust an amount of refrigerant flow therein, may be used. (6) Though the noise dissipater 20 and the valve device 21 are disposed in the sucking passage 16c in the foregoing embodiments, they may be disposed in the sucking portion 14c of the ejector 14 or at an outlet portion of the second evaporator 18. The noise dissipater 20 may be formed integrally with the sucking portion 14c of the ejector 14.
While the present invention has been shown and described with reference to the foregoing preferred embodiments, it will be apparent to those skilled in the art that changes in form and detail may be made therein without departing from the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
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2007-213912 | Aug 2007 | JP | national |