Area of knowledge: Mechanical engineering, Mechanism design sections, Materials and Lifting devices technology, Transport and Handling.
Industrial Activity: multimodal transport, container transport, latching and handling of containers.
The majority of solid cargoes which travel around the world are distributed by means of containers transported by ship, road or railway. The containers are latched for the lifting, loading, unloading and stacking thereof by using engaging elements provided with simple latching mechanisms at their ends. The usual term for the engaging element is “spreader” and the latches are locks referred to as “twistlocks”. See
In principle, the latching operation is very simple, consisting of simply positioning the spreader just above the container, in contact with the upper face thereof and then rotating the twistlocks so that the engagement is produced. However, the part protruding from the twistlocks are stubs, the size of which (a few centimetres) is very small compared to the container dimensions (six or twelve metres the most common ones). Usually, they are outside the field of vision of the crane operator and the operation is performed at five, twenty or more metres away from the crane operator. See
Consequently, it is essential to provide a centering system guiding the spreader on the container, guaranteeing the corners of both of them to match so that the stub fits exactly in the small socket in the container prepared therefor, also known as corner casting.
The habitual centering system is that performed by means of fins, mostly known as flippers. They are centering elements made of an inclined steel sheet which are arranged at the corners or sides of the spreader and allow overcoming small misalignments.
It is usual that these flippers are collapsible ones, with a centering position for engagement and another retracted for the container stacking. This feature does not affect the idea disclosed in this patent application, which can be used both for retractable and fixed flippers.
It is important, at this point, to mention operational dimensions and speeds. The standard container can weigh from a pair of tons (tare weight) to more than eighty. The spreader weight is also in the range of tons. The spreader is lowered down upon the cargo from a height of several metres, sometimes vertically and more often angled, moving the cargo at more than thirty metres high and fifty metres horizontally. That is, we are facing an operation wherein the search for productivity leads to high speeds and very low latching times. The crane operator, in order to speed up production, must convey the spreader following a curve at a very high speed, instead of stabilizing it on top of the cargo and slowly lower it down vertically. This makes the flippers to undergo strong impacts with the containers, both on the sides and from below. See
The consequences of the impacts entail damage to the containers, the spreader, the cargo, hazards for people, and most often, the flippers denting or breaking, with the subsequent corrective maintenance and the possible loss of profit when an essential machine is affected.
Upon searching the prior literature and patents, it is observed that the problems with impacts have been previously dealt with, but from the drive system perspective.
That is the case of patent E08774959 from the 10th of July of 2008, “Spreader for accommodating containers” (Spanish version EP 2188202 from the 28th of November of 2012), which claims the use of a shock absorbing coupling being coupled to a polygonal shaft, coupled in turn to an elastic polygonal seat. This refers to the shaft, the rotation of which generates the flipper to fold, something which is not at all dealt with herein, where reference is made to the flipper itself.
Patents disclosing spreaders models, stackers or twistlocks drives or flipper drives are frequent. An example is found in patent US 2011/0140470 A1 “Spreader with flipper arm drive” to R. A. Mills et al., which, as its title indicates, refers to the flipper arm drive. There is a wide range of geometries for the flippers, as it is shown in
The technical preconception overcome by this invention is the idea that flippers for spreaders must be a rigid element.
The present invention consists of a new type of flippers for container spreaders provided with a significant flexibility, such that they yield to impacts. This flexibility is acquired not because their connection to the spreader or the possible driving system thereof, but because the combination of:
It is not always essential to use especial profiles or geometries in order to achieve the desired effect, but this will depend on the cargo to be transported, spreader weight and service speed. In certain applications, using an elastomer to make a portion of the flipper will be enough. In other applications with higher requirements this will not be enough for an optimal operation.
Flippers are disclosed which yield but are not broken or plastically deformed. They are intended not to be dented, bent or deformed anyway, such that operation thereof is not forced to stop. It is searched to achieve an elastic element which is unbreakable while in service.
This is particularly useful in critical machinery such as big dock container cranes, the stop of which implies slowing down or stopping all the dock operation, affecting the ship, yard cranes, trucks and other machinery.
It is inevitable that the flippers smash against the container. Sometimes this is something positive, since the direct impact of the spreader with the container could cause damage in one or the other being more serious than breaking the flipper. The flipper plays, consequently, a certain role as a shock absorber although this is reduced with the current concept.
For example, flippers are used which consist of three portions screwed to each other, see
It is essential that the flipper continues playing its role as a centering element and guide for the twistlocks. Because of that, the element must be flexible and elastic against impacts and overloads, but it must be rigid against loads and habitual impacts while in service. In order to do so, it is very useful to provide the flipper with a collapsible geometry. That is, a profile which buckles when reaching certain load either by flexure, torsion or pressure.
Summing up, an elastic flipper is disclosed, being unbreakable in service, which absorbs the impacts, yield to impacts but keeps rigidity for the usual operation thereof. This is achieved by combining elastic materials, sheets, profile sections and elastic pieces with metallic cores or lattice.
This is achieved by combining elastic materials, sheets, profiled sections and elastic pieces having metallic cores or lattice. The advantages achieved are:
The basic exemplary embodiment of the invention consists of substituting the intermediates plates in the flipper (see
A more elaborated variant consists of using at least three layers of material in each spring plate of the pair (see
A third variant is to use an elastic piece as the core which is cross-shaped, I profiled, H profiled or may have other geometries, which features a considerable geometric rigidity but which buckles against overload or impact. The variant is represented in
All the variants mentioned above may be modified by making the whole flipper of an elastic material, or else render the flipper central area and centering element as one piece, or any other conceivable variant thereof that follows the concept of the elastic flipper developed herein.
The invention can be applied in all those activities involving container transport, lifting or handling operations. For example, container terminals (maritime, railway or land), ships, spreader manufacturers requiring the use of positioning flipper arms, and big business the supplies or goods of which are supplied in containers and use container handling machinery.
Number | Date | Country | Kind |
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P201400172 | Feb 2014 | ES | national |
Filing Document | Filing Date | Country | Kind |
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PCT/ES2015/000019 | 2/6/2015 | WO | 00 |