The invention initially relates to an elastic claw coupling in accordance with the preamble of claim 1.
Such claw couplings are known and have been developed and manufactured by the applicant for decades. An example of an elastic claw coupling of this type is disclosed in DE 10 2013 004 583 [US 2014/0274422] by the applicant.
In this coupling the torque transmission from the first coupling section to the second coupling section exclusively takes place via elastic elements that in the prior art are designed as circular cylinders. In thus far they are in the shape of rollers. This type of coupling is therefore known as a roller coupling.
On the basis of the coupling in accordance with the introductory section of claim 1, the aim of the invention is to further develop the coupling in such a way that it exhibits better coupling properties.
The invention solves this task with the features of claim 1, in particular with those of the characterising section and is accordingly characterized in that in the circumferential direction a plurality of elastic elements of a first type and a plurality of elastic elements of a second type are envisaged, wherein the elastic elements of the second type differ from the elastic elements of the first type in terms of their geometry and/or in terms of their material quality.
The principle of the invention essentially consists in that in place of the completely identically designed elastic elements in the prior art, at least two groups of differently designed elements are provided. Accordingly, one group of elastic elements of a first type and one second group of elastic elements of a second type are to be provided.
The elastic elements of the first type can be completely identical to the circular cylindrically designed roller elements of the prior art.
More particularly, in accordance with the invention every second elastic element of the first type is replaced by a differently designed elastic element of the second type.
In comparison with the elastic element of the first type, the elastic element of the second type can exhibit a different geometry. For example, the elastic element of the second type can have a cross-section that differs from the cross-section of an elastic element of the first type. Whereas the elastic element of the first type can have a circular cylindrical cross-section, the elastic element of the second type can have a holding section and a clamping section. The holding section can, for example, serve as an attachment to an inner surface of a claw, and in thus far be firmly fastened relative to the adjacently arranged claw. For example, the holding section of the elastic element of the second type can have projections or bulges as plug-in or insertion sections that can positively interlock with correspondingly shaped pockets of the claw and thus firmly fix the elastic element of the second type relative to the correspondingly adjacent claw.
The elastic element of the second type can also have a clamping section that, for example, extends away from the holding section and, in particular, narrows. The clamping section can be arranged on a tensioning surface of an inner flank of a claw adjacent to the clamping surface. In this way the clamping section can cooperate with the tensioning surface so that in the assembled state of the coupling, without the application of load, the tensioning surface exerts a force directed in the circumferential direction on the clamping section.
In this way, depending on the selected geometric design and number of the elastic elements of the second type, the second coupling section can be tensioned with regard to the first coupling section. The elastic elements of the first type can in this way also be subject to a certain tensioning force.
This makes for an improved method of operation and the achievement of a coupling characteristic that, particularly in the case of a change of load, especially in the case of an abrupt change of load is positively noticed. In a coupling according to the prior art that exclusively uses identically designed elastic roller elements, during the course of load changes, loosening of surface of the elastic roller elements from the inner flanks of the claws can occur. This can lead on the one hand to a certain amount of noise developing and on the other hand to excessive and preferably avoidable wear.
In accordance with the invention, through the use of differently designed elastic elements, and in particular through a selection of different geometries of the elastic bodies, such surface loosening can be reduced or completely avoided in the event of load changes due to the achieved tensioning.
The elastic elements of the first type and the elastic elements of the second type—optionally of different cross-sections—have the same or essentially the same axial length.
According to a further aspect of the invention the elastic bodies of the first type and the elastic bodies of the second type can have a different material quality. In particular, both types of elastic elements can be made of an elastic, more particularly, rubber-elastic material, but have a different Shore hardness.
For example, it can be envisaged that the elastic elements of the first type, more particularly designed as circular cylindrical roller elements, have a Short hardness of 50 to 60 and the elastic elements of the second type, that for the same sake of simplicity are also known as buffer elements, have a Short hardness of around 80.
For the sake of good order it is noted that within the framework of the invention it can be envisaged that the elastic elements of the first type and/or the elastic elements of the second type can also have inlaid elements, for example also metallic inlaid elements that, for example are vulcanised into the rubber elastic mass of the elements.
For the sake of good order it is pointed out that invention also covers the elastic elements of the second type differing from the elastic elements of the first type in terms of both their geometric design, i.e. in particular their cross-section, and also their material quality.
Furthermore, it is advantageously envisaged that all the elastic elements of the first type are essentially identically configured or are essentially made of the same material and the elastic elements of the second type are also essentially identically configured and, in particular, are made of the same or essentially the same material.
Finally, the invention also covers the provision of more than two types of elastic element.
In accordance with an advantageous embodiment of the invention at least one claw can be mounted radially. Alternatively at least one element of a claw can be radially mounted. This allows radial assembly of the claw in relation to the first and/or the second coupling section. Advantageously, here, the coupling section is designed like a hollow circular cylinder or an annular element, or comprises such.
In accordance with one embodiment of the invention, on the claw, or in the case of a segmented claw, on a segment of the claw, a tensioning surface is arranged. In the assembled state the tensioning surface can exert a force angularly on the elastic element in contact with the tensioning surface. As a result of this force exertion the two coupling sections can also be tensioned with regard to each other.
At the same time the elastic elements of the first type are also tensioned.
The magnitude of the pre-tensioning force exerted angularly is determined, for example, by the number of elastic elements of the second type.
Preferably the tensioning surface on the claw or claw segment is aligned in such a way that with increasing radial approximation of the claw or the claw segment to the final assembly state or to the rotational axis, the exerted tensioning force increases. In the simplest case the tensioning surface is an oblique surface or control surface, aligned along one plane, and aligned at an acute angle to a central longitudinal plane of the coupling including the axis of rotation.
Preferably, during the continuing radial approximation of the claw or the claw element to the rotational axis the tensioning force is increased and the buffer element compressed.
It can, for example, be envisaged that during the course of assembly the claw or the claw segment bearing the tensioning profile is moved each time into the end position so that the tensioning force exerted by the tensioning surface is determined. It can also be envisaged, for example, that the tensioning force can later also be set by way of radial tracking subsequent to adjusting the distance of the tensioning surface from the rotational axis of the coupling. For example, readjustment or adjustment or adaptation of the tensioning force can take place during maintenance times.
In accordance with a further aspect of the invention the aim of the invention is solved by the features of claim 3. Accordingly it is envisaged that at least one claw or at least one segment of a claw can be radially assembled, wherein a tensioning surface is arranged on the claw or on the segment of the claw that is the assembled state exerts a force angularly on the elastic element in contact with the tensioning surface.
According to the invention a tensioning surface is provided that, during the course of radial fixing of the claw or during the course or radial fixing of the segment of the claw on the coupling section, can exert a tensioning force angularly. The tensioning surface is part of the accommodation space for an elastic element. Preferably it is envisaged that the coupling has elastic elements of the first type and elastic elements of the second type. It is also preferably envisaged that a plurality of tensioning surfaces is provided that only cooperate with the elastic elements of the second type.
In accordance with the invention the provision and arrangement of a tensioning surface allows the exertion of a tensioning force between the coupling sections so that the elastic elements are tensioned in the stress-free state of the coupling. Through this an improvement in the coupling properties can be achieved, particularly in the case of abrupt load changes. Through the exertion of such a tensioning force loosening of the surfaces of the elastic elements from the corresponding flanks of the clause can be reduced or avoided in the event of load changes.
According to an advantageous embodiment of the invention accommodation spaces of a first type and accommodation spaces of a second type are provided that are differently designed. Preferably all the accommodation spaces of the first type are identically configured and also preferably all the accommodation spaces of the second type are also identically configured. However, the accommodation spaces of the first type and the accommodation spaces of the second type differ from one another. In the circumferential direction of the coupling the accommodation spaces of the first type and the accommodation spaces of the second type can alternate or be arranged according to a predetermined regularity.
Preferably the geometry of the accommodation space of the first type is adapted to the geometry of the elastic element of the first type. In particular, the cross-section of the accommodation space of the first type is adapted to the geometry, more particularly the cross-section of the elastic element of the first type.
Also advantageously, the geometry, more particularly the cross-section, of the accommodation space of the second type is adapted to the cross-section of the elastic element of the second type.
With regard to this, it can, in particular, be envisaged that although the coupling uses exclusively identical claws that are arranged, for example, in a mirror-inverted manner on a radial plane between the two coupling sections, the claws can, however, be asymmetrically configured with regard to their central longitudinal plane in order to thereby provide differently formed accommodation spaces of the first and second type.
According to a further advantageous embodiment of the invention, a majority of the claws has at least two segments, more particularly two segment that can be assembled in the radial direction, wherein, in particular, at least one foot segment and at least one head segment is provided. The tensioning surface is also preferably arranged on the head segment.
This allows the provision of a coupling in which initially the foot segments of the claw are fixed to the relevant coupling section, e.g. to the first coupling section and to the second coupling section, and the elastic elements, more particularly the elastic elements of the first type and the elastic elements of the second type are then introduced into the relevant accommodation spaces.
Only in a final stage can the corresponding head segment be attached to the foot segment or directly to the first coupling section or to the second coupling section. During the course of fastening of the head segment, more particularly during its radial bringing in, continuously approaching the rotational axis, the tensioning section arranged on the head segment can act on the elastic elements, particularly on the elastic elements of the second type and build up a force directed angularly, so that after assembly of the head segment tensioning of the two coupling section relative to each other angularly is achieved.
According to an advantageous embodiment of the invention, the elastic elements of the second type differ from the elastic elements of the first type solely in terms of their cross-section. Covered by the invention in particular is the fact that the elastic elements of the first type have a circular cross-section and the elastic elements of the second type have a cross-section deviating therefrom. The elastic elements of the second type, can, in particular, have an essentially triangular cross-section. According to the invention it can be envisaged that the cross-sectional shape of the elastic element of the second type is formed by a holding section and a clamping section. The holding section can have areas or sections with which fixation of the elastic element of the second type to the corresponding claw takes place. More particularly, immovable fixation of the elastic element of the second type to the corresponding claw is possible in this way.
The clamping section abuts the opposite flank of the neighbouring claw. In particular, the clamping section abuts the tensioning surface. During the assembly of the head section of the claw and during continuous approximation of the tensioning surface to the rotational axis of the coupling, the clamping section, and thereby the elastic element of the second type is entirely compressed angularly. In this way a tensioning force is exerted angularly.
Also advantageously, it is envisaged that the elastic elements of the first type and the elastic elements of the second type are arranged about the rotational axis at the same or essentially the same radius.
This consideration relates to the approximate geometry center of gravity or midpoint of the elastic elements of the first type and the elastic elements of the second type. The elastic elements of the second type can be called buffer elements. These buffer elements can cushion overload jolts occurring during operation.
In particular, in accordance with the invention it is envisaged that the elastic elements of the first type and the elastic elements of the second type have different vibration damping characteristics.
Also covered by the invention is if in addition to the elastic elements of the second type providing certain pre-tensioning, further tensioning elements such as wedge elements or equivalent are provided.
A further advantageous aspect of the invention consists in that directly on the claw, more particularly on the head segment of the claw, a holder for the elastic element of the second type is provided. In the examples of embodiment shown in the FIGS. the holder is essentially in the form of insertion or holding slits or holder receptacles. However, other types of holder can also be considered.
Further advantages arise out of the uncited sub-claims, as well as the following description of the examples of embodiment.
In the figures:
Examples of embodiment of the invention are described in the following description of the figures, also with reference to the drawings. For the sake of clarity—and if different examples of embodiment are involved—the same or comparable parts or elements or areas are designated with the same reference numbers, in some cases with the addition of small letters.
Within the context of the invention, features that are only described with reference to one example of embodiment can also be provided in every other example of embodiment of the invention. Such altered examples of embodiment are—even if not shown in the drawings—also covered by the invention.
All the disclosed features are, per se, essential to the invention. Included in full in the disclosure of the application is also the disclosure content of the associated priority documents (copy of the prior application) as well as of the cited documents and described device of the prior art, also for the purpose of including individual or several feature of these documents in one or more claims of the present application.
The claw coupling designated in its entirety as 10 in the FIGS. will initially be explained by way of the examples of embodiment of
According to
The drive unit 11 can be an internal combustion engine or an electric motor for example.
The driven unit 12 can, for example, be formed by a gear mechanism that is connected to the coupling 10 via a drive shaft that is not shown.
The coupling 10 can be designed in the form of a shaft-shaft or a shaft-flange or also a flange-flange connection that will be discussed in more detail later.
As perhaps best made evident from the opened, perspective view in
As can be seen in particular in
These screw holders make radial fastening of the claw 18, 19 possible.
Whereas the example of embodiment of
In addition to the radial screw holders 35a, 35b, 35c, 35d, 35e the first coupling section 14 according to
These correspond with axial bores 37a, 37b, 37c, 37d, 37e of the fastening flange 16 according to
Irrespective of whether the coupling 10 is to be designed as a shaft-shaft connection or as a shaft-flange connection the claws 18, 19 can always be radially fastened to the coupling sections 14, 15.
Solely for the sake of completeness it is pointed out that the coupling sections 14, 15—which is not shown—can either transition in one piece into a shaft, or can be connected in the inside in a torque-proof manner to a shaft, for example by means of a screw fastening or by tight fitting, i.e. form fitting. In accordance with
Claw 18a arranged adjacently to the right of claw 19a in the circumferential direction, in relation to
In relation to the circumferential direction, in an alternating sequence a claw 19 is screwed to the second coupling section 15, and an adjacently arranged claw 18 is screwed to the first coupling section 14.
The claws connected in a torque-proof manner to the first coupling section 14 are designated as claws of a first 18 and the claws connected in a torque-proof manner to the second coupling section 15 are designated as claws of a second type 19.
The partial cross-sectional view in
The head segment 21 is shown individually in
The foot segment of a claw 18, 19 is shown individually in
Especially when looking at
On looking at
In other examples of embodiment of the invention it is not, however, necessary for corresponding shoulders 44a, 44b to be arranged on the first and the second coupling section 14, 15.
In accordance with a central longitudinal plane M the foot section 20 is essentially symmetrically configured so that the two side flanks 30, 31 are identical. In other examples of embodiment of the invention the two flanks 30, 31 are formed differently.
With regard to the central longitudinal plan N of the head segment 21 it is evident with reference to
According to
In accordance with
The relevant head segment 21 is then fastened directly to the appropriate coupling section 14, 15 by means of the screws 22c, 22d and at the same time, using screws 22e, 22f, it is connected directly to the corresponding foot segment 20.
In thus far, on looking at the illustration in
All the claws 19a, 19b, 19c are each designed identically and arranged with the same orientation or alignment.
Between two claws in each case, e.g. between claws 19a and 18a there is an accommodation space 32a, 32b, 32c for receiving and accommodating elastic elements, more particularly roller elements.
As can be seen for example from
However, in the example of embodiment of
In contrast to this the elastic element 26 of the second type has a different cross-section. It has a holding section 39 (
The fastening pocket 40a is provided by a directly corresponding recess 42 on the head segment 21b.
In addition to the holding section 39, the elastic element 26 of the second type has an abutment section or clamping section 43 (
In the case of radial fastening of the head segment of the claw 19b the elastic element 26a of the second type is pre-tensioned. This leads to tensioning of the two coupling sections 14, 15 angularly.
According to the present invention the claws of the first type 18 and the claws of the second type 19 can be identically configured for fastening to the different coupling sections 14, 15. They are therefore provided by the identical components so that storage and also the costs of manufacturing are simplified.
In addition, according to the invention it is envisaged that the two segments 20, 21 of which a claw 18, 19 consists, namely the foot segment 20 and the head segment 21, can each be made of different materials. For example, the head segment 21 can consist of aluminum or steel and the foot element 20 of steel. However, completely different methods of manufacturing can be selected. Thus, for instance, the foot segment could be a forged component and the head segment 21 could be, for example, a continuous casting profile cut to length.
Simple reworking to achieve as optimally matched flank surfaces 30, 31 as possible is also possible in accordance with the invention.
The invention also allows the provision of identical parts in the case of couplings with different hub diameters. Thus, according to one aspect of the invention, the mounting surface 24 of the foot segment 20 (
By way of
The elastic element 26 of the second type has an axial length X (
According to
In the assembled stated, as shown in
Solely for the sake of completeness it is noted that the claw, designated 18a in
Only after fastening can the head segment of the adjacent claw 19b, designated 21c in
As a result of the compression of all the elastic elements 26a, 26b, 26c, 26d, 26e of the second type the first coupling section 14 and the second coupling section 15—in the unstressed state—are tensioned toward each other. This ensures that the elastic elements 25a, 25b, 25c, 25d, 25e of the first type are, at least slightly, tensioned.
In the event of sudden changes in load, as can occur during operation, particularly when using the coupling 10 in ore mills, stone mill, steel mills or equivalent, i.e. in applications in which abrupt jolts frequently occur, loosening of the surfaces of the claws e.g. the flanks 27a, 27b in accordance with
Two accommodation sections 32a, 32b of the coupling 10 adjoining each other angularly are configured differently. As can be seen in
The accommodation spaces of the second type 32b, 32d, 32f are essentially triangular in design and are thus approximated to the cross-sectional contour of the elastic elements 26 of the second type.
As can be seen in
According to an advantageous embodiment of the invention the foot segment 20 is in the form of a forged element, wherein the mounting surface 24 and possible also one or more flanks 30, 31 can be produced through a special forging method. In this way a foot segment 20 of the claw 18, 19 can be provided without reworking being required.
The head segment 21 is made of a different material, preferably aluminum, and can, for example, be provided in the form of a continuous casting profile.
Number | Date | Country | Kind |
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102015108324.8 | May 2015 | DE | national |