The present disclosure relates to the field of furniture, and particularly to a balancing pad in use with elastic modules, and an elastic pad and a furniture comprising the same.
Furniture such as beds is an indispensable object in people's life. Most of the conventional large-sized furniture is not easily disassembled or not easily restored after disassembly. However, with the development of modern life, it is required furniture especially such as beds are able to be disassembled and assembled more and more frequently to meet the needs of population migration and field leisure. During transportation, it is very difficult to disassemble and assemble the beds, resulting in that the beds which are still in use are sometimes discarded to reduce the transportation burden.
A bed normally consists of a bed frame, an elastic pad, and an outer cover. A conventional elastic pad is usually one-piece, non-detachable and integral pad formed from a plurality of superimposed layers and springs. The integral pad is large in size and is not easy to be disassembled and stored.
A conventional separately-pocketed spring mattress is intended to avoid two or more people lying in bed at the same time from affecting each other (e.g., if a weight difference between individuals is relatively large, one of them will inevitably affect the other when turning over or moving the body). In this type of mattresses, each spring is individually packaged in a pocket or sleeve made of a nonwoven fabric or other material. The spring pockets are arranged in a pattern and then the outside of the arranged set of spring pockets is covered by a whole piece of foam rubber by adhesion, gluing or the like to form a furniture pad or a desired elastic pad in the form of the furniture pad. However, the separately-pocketed spring mattress is still an integral product that cannot be disassembled and is not easily transported. In addition, in the separately-pocketed spring mattress, non-woven fabrics used for wrapping the pocketed springs are adhered to each other, and when the mattress is pressed, the plurality of pocketed springs cannot move up and down separately, thereby affecting the comfort of the mattress.
Additionally, the conventional mattresses also have a disadvantage that they are not easy to clean. For a typical mattress, only the outer cover is often removable, and the sponge portion cannot be removed and not easily cleaned. Even though some treated sponges might have a certain anti-mite effect, since the mattress might be usually used for years, the sponge portion that is not easily cleaned might cause a large hygienic hazard.
To address at least some of the problems existing in the prior art products, one of the objects of the present disclosure is to enable an elastic pad to have better comfort.
In order to achieve the above object, the present disclosure provides a balancing pad in use with elastic modules, comprising a base plate and a plurality of limit bosses arranged to space apart from each other on and protrude from a plate surface of the base plate, wherein the plurality of limit bosses form a plurality of receiving spaces spaced apart from each other, and each of the plurality of receiving spaces is configured to receive a corresponding elastic module of an elastic base pad so as to constrain a movement of the corresponding elastic module in a transverse direction of the base plate.
In this technical solution, the plurality of limit bosses are arranged to space apart from each other on and protrude from a plate surface of the base plate, and the plurality of limit bosses form the plurality of receiving spaces spaced apart from each other, and each of the plurality of receiving spaces can receive a corresponding elastic module of the elastic base pad so as to constrain the movement of the elastic modules in the transverse direction of the base plate. In this way, when assembled to form the elastic pad, the balancing pad in use with the elastic modules may be laid on the elastic base pad having the plurality of elastic modules, and a portion of the elastic modules may be received in the respective receiving spaces. At this time, due to a transverse buffering and restricting effect of the limit bosses, when the elastic pad is pressed to compress the respective elastic modules, the limit bosses may effectively constrain the movement of the elastic modules in the transverse direction (i.e., in a direction parallel to the base plate), so as to effectively prevent the elastic modules from tilting as receiving a force, thereby effectively maintaining the support stability of the elastic modules. Therefore, when laid on the elastic base pad, the balancing pad in use with the elastic modules can constrain the movement of the respective elastic modules in the transverse direction, thereby effectively improving the stability of the elastic pad when being subjected to a pressure. As such, the elastic pad according to the disclosure may have better comfort.
In some embodiments, a cross-sectional size of each of the plurality of limit bosses is gradually reduced in a direction away from the base plate so that an inner size of the receiving space is gradually reduced in a direction closer to the base plate.
In some embodiments, each of the plurality of limit bosses is formed as a truncated body.
In some embodiments, the based plate is made of flexible material.
In some embodiments, each of the plurality of limit bosses is made of elastic material and formed as an elastic body.
In some embodiments, the elastic body comprises a flexible outer sleeve and an elastic member disposed within the flexible outer sleeve, wherein one end of the flexible outer sleeve is connected to the base plate, and the other end of the flexible outer sleeve extends away from the base plate.
In some embodiments, the flexible outer sleeve and the base plate are formed from the same material.
In some embodiments, the flexible outer sleeve is a nonwoven fabric sleeve, and the base plate is a nonwoven fabric plate.
In some embodiments, one end of the elastic member is connected to the plate surface of the base plate, and the other end of the elastic member is connected to an end cap at an end of the flexible outer sleeve far away from the plate surface so that the elastic member is in a pre-compressed state.
In some embodiments, an outer peripheral profile of the elastic member is pressed against an inner peripheral surface of the outer sleeve.
In some embodiments, the elastic member is a spring.
In some embodiments, the plurality of limit bosses comprise a plurality of first limit bosses and a plurality of second limit bosses, wherein each of the receiving spaces is surrounded by the plurality of first limit bosses and the plurality of second limit bosses arranged alternately in sequence, wherein each of the first limit bosses is surrounded by the second limit bosses of surrounding receiving spaces.
In some embodiments, a plurality of first-row limit bosses and second-row limit bosses arranged alternately in sequence are provided on a plate surface of the base plate, wherein each row of the first-row limit bosses comprises a plurality of first limit bosses and second limit bosses adjacent alternately in sequence in the row direction; each row of the second-row limit bosses comprises a plurality of second limit bosses arranged apart from each other at an interval in the row direction, the interval being one said second limit boss; wherein each second limit boss in each row of said second-row limit bosses is aligned with each said first limit boss of an adjacent row in a column-wise direction, such that the interval serves as the receiving space.
In addition, the present disclosure provides an elastic pad comprising an elastic base pad and a balancing pad according to the above-described embodiments, wherein the elastic base pad comprises a plurality of elastic modules, wherein the balancing pad is laid on the elastic based pad, and the plurality of elastic modules are received in the respective receiving spaces, and wherein the limit bosses can constrain movement of the elastic modules in a transverse direction.
As described above, since the balancing pad constrains the movement of the elastic modules in the transverse direction when laid on the elastic base pad, the stability of the elastic pad when subjected to a pressure can be effectively improved so that the elastic pad exhibit better comfort.
In some embodiments, the elastic module is formed in a truncated cone shape and is made to contact at least one limit boss in a form of a truncated cone.
In some embodiments, the elastic pad further comprises a flexible pad and an outer cover, wherein the flexible pad is laid on the base plate, and the outer cover covers the flexible pad and wraps around the balancing pad, the flexible pad and at least a part of the elastic base pad.
Finally, the present disclosure provides a furniture comprising the above-described elastic pad. As stated above, the comfort of the furniture is significantly improved.
In addition, the furniture includes, but is not limited to, mattresses, sofas, chairs, sofa beds, soft-packaged benches, and the like.
It is evident that elements or features described in a single embodiment above may be used alone or in combination in other embodiments.
In the figures, sizes and proportions do not represent sizes and proportions of actual products. The figures are merely illustrative, and certain unnecessary elements or features have been omitted for the sake of clarity.
1—base plate, 2—limit boss, 3—elastic base pad, 4—elastic module, 5—receiving space, 6—flexible outer sleeve, 7—elastic member, 8—first limit boss, 9—second limit boss, 10—first row of limit bosses, 11—second row of limit bosses, 12—elastic pad, 13—balancing pad, 14—flexible pad, 15—outer cover, 6—conical spring, 17—spring support.
Hereunder, the present disclosure will be described in detail with reference to the accompanying drawings. What have been described herein are merely preferred embodiments according to the present disclosure. Those skilled in the art can conceive of other ways of implementing the present disclosure on the basis of the preferred embodiments, and said other ways also fall within the scope of the present disclosure.
In this technical solution, the plurality of limit bosses 2 are arranged to space apart from each other on and protrude from a plate surface of the base plate 1, and the plurality of limit bosses 2 form the plurality of receiving spaces 5 spaced apart from each other, and the plurality of receiving spaces 5 can receive corresponding elastic modules 4 of the elastic base pad 3 so as to constrain the movement of the corresponding elastic modules 4 in the transverse direction of the base plate 1. In this way, when assembled to form the elastic pad 12, the balancing pad 13 may be laid on the elastic base pad 3 having the plurality of elastic modules 4, and a portion of the elastic modules 4 may be received in the respective corresponding receiving space 5. At this time, due to a transverse buffering and limiting action of the limit bosses 2, when the elastic pad 12 is pressed to compress the elastic modules 4, the limit bosses 2 may effectively constrain the movement of the elastic modules 4 in the transverse direction (i.e., in a direction parallel to the base plate 1), so as to effectively prevent the elastic modules 4 from tilting as receiving a force, thereby effectively maintaining the support stability of the elastic modules 4. Therefore, when laid on the elastic base pad 3, the balancing pad 13 constrains the movement of the respective elastic modules 4 in the transverse direction, thereby effectively improving the stability of the elastic pad 12 when being subjected to a pressure, so that the elastic pad 12 has better comfort.
In addition, the balancing pad may be used to make elastic pads for furniture.
In addition, in the balancing pad 13, the limit bosses 2 may be connected on the plate surface on one side of the base plate 1 by adhesion, ultrasonic welding, loop-and-hook connection or in other manners. In addition, the number of limit bosses 2 may be determined according to the number of elastic modules 4, and therefore, the present disclosure does not limit the specific number of limit bosses 2.
In addition, in some embodiments, since the limit bosses 2 protrude from the plate surface on one side of the base plate 1, sizes of cross-sections of the limit bosses 2 may be the same in the protruding direction, so that an internal transverse dimension of the receiving spaces 5 may be made the same in the protruding direction, so that a portion of the elastic modules 4 may abut against the base plate 1 after entering the receiving space 5. Alternatively, in other embodiments, the cross-sectional size of the limit boss 2 may be stepped in the protruding direction, so that a stop step may be formed in the receiving space 5. As such, a portion of the elastic module 4 may abut against the stop step after entering the receiving space 5. Alternatively, in other embodiments, referring to
In addition, when the limit boss 2 is formed as a frustum, the frustum may have a variety of shapes, for example, the frustum may be a polygonal frustum such as a quadrangular frustum. Alternatively, in an alternative embodiment, as shown in
In addition, in some embodiments, the base plate 1 may not deform when the elastic pad is subjected to a pressure, for example, the base plate 1 may be a plastic plate having a predetermined thickness. Alternatively, in other embodiments, the base plate 1 is made of a flexible material, so that the base plate 1 is formed as a flexible body, that is, when the elastic pad is subjected to a pressure, the base plate I will flexibly deform to provide buffering, thereby further enabling the limit bosses to constrain the movement of the elastic modules 4 in the transverse direction, and effectively improving the stability of the elastic pad 12 when subjected to a pressure, so that the elastic pad 12 presents better comfort.
In addition, the base plate 1 may be a plastic cloth having a predetermined thickness, or may be a silica gel pad, or may be a cloth layer. Certainly, the base plate 1 may be a single layer or may be multiple layers which are sequentially laminated and connected. For example, when the base plate 1 is a cloth layer, it may include a single layer of canvas, or may include multiple layers of non-woven fabrics which are sequentially stacked. The multiple cloth layers may be joined together by an adhesive or ultrasonic welding.
In addition, in some embodiments, the limit boss 2 may not elastically deform when the elastic pad is pressed, for example, the limit boss 2 may be a plastic truncated cone. Alternatively, in an alternative embodiment, the limit boss 2 is made of an elastic material such that the limit boss 2 is formed as an elastic body. In this way, after the balancing pad is laid on the elastic base pad 3 to form the elastic pad 12, when the elastic pad is subjected to a pressure, the elastic module 4 will be correspondingly compressed to provide support. At this time, since the limit boss 2 is formed as an elastic body, the elastic body will elastically deform to a certain degree to provide buffering, thereby further constraining the movement of the elastic modules 4 in the transverse direction, and effectively improving the stability of the elastic pad 12 when subjected to a pressure. Therefore, the elastic pad 12 presents better comfort.
In addition, the elastic body may be of various types, for example, one type of elastic body may be a silica colloid, or another type of elastic body may be a sponge, for example, a sponge with a high elasticity. The sponge is easy to shape into a desired shape, low in cost, and easy to breathe. Alternatively, referring to
Additionally, in some embodiments, the flexible outer sleeve 6 and the base plate 1 may be formed from different materials. For example, the flexible outer sleeve 6 may be formed of a plastic cloth and the base plate 1 may be formed of a silicone pad. Alternatively, in other embodiments, the flexible outer sleeve 6 and the base plate 1 are formed from the same material. In this way, being made from the same material, the flexible outer sleeve 6 and the base plate 1 may be connected easily, and the cost may be reduced.
In addition, in some embodiments, the flexible outer sleeve 6 is a non-woven fabric sleeve, the base plate 1 is a non-woven fabric plate, and the non-woven fabric sleeve and the non-woven fabric plate may be connected by sewing, adhesion or ultrasonic welding. In addition, the nonwoven fabric may enable the balancing pad to have good resistance against moisture and air permeability, and the nonwoven fabric may make the balancing pad more flexible and lighter, which can further enhance the comfort of the elastic pad.
Additionally, in some embodiments, the elastic member 7 may be in a natural state within the flexible outer sleeve 6 when not subjected to a pressure. Alternatively, in other embodiments, with reference to
In addition, in some embodiments, an outer peripheral profile of the elastic member 7 wrapped within the flexible outer sleeve 6 may keep a gap with a side sleeve wall of the flexible outer sleeve 6. Alternatively, in other embodiments, with reference to
In addition, the elastic member 7 may be of various types, for example, in some embodiments, the elastic member 7 may be a silicone body such as a silicone truncated cone. Alternatively, in other embodiments, the elastic member 7 is a spring that provides good pre-compression strength and transverse limitation. The spring may be an equal-diameter spring, or may be a truncated cone-shaped spring as shown in
In addition, in the balancing pad 13 of the present disclosure, the number and arrangement manner of the limit bosses 2 may be determined according to actual needs, and are not specifically limited in the present disclosure. For example, in some embodiments, each receiving space 5 may be enclosed by independent limit bosses 2 which are not shared by other receiving spaces. Alternatively, in other embodiments, with reference to
In addition, in some embodiments, the plurality of first limit bosses 8 and the plurality of second limit bosses 9 may not be arranged in rows and columns on the base plate 1. Alternatively, in other embodiments, with reference to
In addition, referring to
As described above, since the balancing pad constrains the movement of the elastic modules in the transverse direction when laid on the elastic base pad, the stability of the elastic pad when subjected to a pressure can be effectively improved so that the elastic pad exhibit better comfort.
In addition, the elastic module 4 may have various shapes, for example, the elastic module 4 may be in the shape of a cylinder, a truncated cone or a column. In some embodiments, referring to
In addition, the elastic module 4 may be of various types, for example, the elastic module 4 may be a column-shaped elastic block such as a rubber block. Alternatively, referring to
In addition, referring to
In addition, the present disclosure provides a furniture comprising the above-described elastic pad 12. As stated above, the comfort of the furniture is significantly improved. Such furniture includes, but is not limited to, mattresses, sofas, chairs, sofa beds, soft-packaged benches, and the like.
The scope of protection of the present disclosure is defined only by the appended claims. Given the teaching of the present disclosure, those skilled in the art could easily envision using alternative structures of those disclosed herein as feasible alternative embodiments, and combining the embodiments disclosed herein to form new embodiments, which should all fall into the scope defined by the appended claims.
Number | Date | Country | Kind |
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202110925502.5 | Aug 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/110296 | 8/4/2022 | WO |