The present invention relates to an elastic seal member attached to a connector provided in a terminal of a wire harness, and a connector including such elastic seal member.
A variety of electronic devices are mounted on a vehicle as a mobile body. These electronic devices are connected with wire harnesses for transmitting power, control signals and the like between each other. The wire harness includes a wire bundle in which a plurality of electric wires are bundled and a connector to be attached to a terminal of the electric wire bundle. As such a connector, there is known a connector including a housing accommodating a plurality of terminal-equipped electric wires and an elastic seal member provided inside the housing to prevent water from entering from outside (for example, see Patent Document 1. As such an elastic seal member, there are many cases in which a form of a plate made of elastic material such as silicone rubber is fitted into an opening of the housing, as well as an electric wire insertion hole through which a terminal-equipped wire is inserted is provided.
The elastic seal member 510 shown in
Japanese Unexamined Patent Application Publication No. 2010-27231
Here, in the conventional elastic seal member 510 shown in
Therefore, paying attention to the above problems, an object of the present invention is to provide an elastic seal member and a connector capable of suppressing deterioration of the sealing property while suppressing the insertion resistance to the wire insertion hole.
In order to solve the above-mentioned problems, the elastic seal member of the present invention is formed of an elastic material in a plate shape and fitted into an opening on one end side of a tubular connector housing, the elastic seal member includes a plurality of electric wire insertion holes arranged through which an terminal-equipped electric wire is inserted in a thickness direction, and a thinned groove is provided adjacent to the electric wire insertion hole on at least one of the front and back surfaces of the plate shape, wherein the thinned groove is formed into a shape that does not overlap with a circular range centered on the electric wire insertion hole in a plan view when viewing the one surface, and the circular range of the electric wire insertion holes adjacent to each other interposing the thinned groove being not overlapping with each other.
According to the elastic seal member of the present invention, by inserting the terminal-equipped wire through the wire insertion hole, even if the wire insertion hole expands in diameter, contraction of the thinned groove provided adjacent to the wire insertion hole makes distortion of the electric wire insertion hole adjacent to the electric wire insertion hole through which the electric wire has been inserted suppressed. Thereby, the insertion resistance to the wire insertion hole is suppressed. At this time, the thinned groove is formed into the shape that does not overlap with the circular range centered on the electric wire insertion hole, and the circular range of the electric wire insertion holes adjacent to each other interposing the thinned groove being not overlapping with each other. As a result, a certain thickness is secured around the wire insertion hole, so that decrease in the contact pressure between the inner surface of the wire insertion hole and the terminal-equipped wire is suppressed and the deterioration of the sealing property is suppressed. Thus, according to the elastic seal member of the present invention, it is possible to suppress deterioration of the sealing property while suppressing insertion resistance to the wire insertion hole.
In the elastic seal member according to the present invention, it is preferable that at least the part of the outside edge thereof located between the electric wire insertion holes in the plan view is coincident with an outer circumference of the circular range corresponding to each of the electric wire insertion holes adjacent to each other across the thinned groove.
According to this preferable elastic sealing member, as described above, the deterioration of the sealing property is suppressed and the thinned groove is formed to have a sufficient size in the above-described plan view, and as a result, the resistance to insertion to the electric wire insertion holes is further suppressed.
Further, in the elastic seal member of the present invention, it is preferable that the plurality of the electric wire insertion holes is arranged at a first interval in a first direction in the plan view, and a second gap is arrayed at a second interval larger than the first interval in a second direction intersecting the first direction, and wherein the thinned groove is provided adjacent to the electric wire insertion hole in the second direction.
According to this preferable elastic seal member, the thinned groove is provided adjacent to the electric wire insertion hole in the second direction in which the arrangement interval of the electric wire insertion holes is relatively wide. In other words, by providing the thinned groove at a place where there is plenty of space, a constant thickness is ensured in a wider area around the electric wire insertion hole, so that it is possible to further suppress deterioration of the sealing property.
Further, in the elastic seal member according to the present invention, it is preferable that the inner circumferential surface of the electric wire insertion hole is provided with a lip ring by four rows or more, protruding over an entire circumference so as to be in close contact with an outer circumferential surface of an electric wire portion of the terminal-equipped electric wire inserted through the electric wire insertion hole in a thickness direction, and the thinned groove is formed mutually from both front and back surfaces in the plate shape and an excess portion corresponding to at least two rows of the lip ring is left between the plate shape in the thickness direction of the plate shape.
According to this preferred elastic seal member, by providing the thinned grooves on both the front and back surfaces of the elastic seal member, the insertion resistance of the terminal-equipped electric wire can be further suppressed. Then, the excess portion corresponding to two rows of lip rings is left between the thinned grooves on the front and back surfaces, so that the contact pressure after insertion between the terminal-equipped wire and the inner surface of the electric wire insertion hole is suppressed, so that it is possible to further suppress deterioration of the sealing property.
Further, in the elastic seal member of the present invention, it is preferable that the electric wire insertion hole has a small diameter portion having a relatively small inner diameter and a large diameter portion having a relatively large inner diameter, two adjacent electric wire insertion holes without holding the thinned groove are provided so that a predetermined distance is separated between the respective large diameter portions, the circular range is a circular range having a diameter equal to or larger than the length obtained by adding the two predetermined distances to the inner diameter of the large diameter portion.
According to this preferable elastic seal member, a thickness corresponding to at least the predetermined distance over the entire circumference, including the direction of the thinned groove, is formed around the large diameter portion which tends to be thin in wall thickness is secured. As a result, the reduction in the contact pressure between the terminal-equipped wire and the inner surface of the wire insertion hole after insertion can be suppressed, so that it is possible to further suppress deterioration of the sealing property.
In order to solve the above-mentioned problems, the connector of the present invention is a connector including a tubular connector housing and an elastic seal member fitted into an opening on one end side of the connector housing, wherein the elastic seal member is the elastic seal member of the present invention described above.
According to the connector of the present invention, since the elastic seal member is the above-described elastic seal member of the present invention, it is possible to suppress deterioration of the sealing property while suppressing insertion resistance to the wire insertion hole.
According to the present invention, it is possible to suppress deterioration of the sealing property while suppressing insertion resistance to the wire insertion hole.
An elastic seal member according to an embodiment of the present invention will be described with reference to
First, the overall configuration of a connector according to one embodiment of the present invention will be described.
The connector 1 shown in
The connector housing 11 is formed in a tubular shape, and a plurality of terminal accommodating chambers 111 in which the terminals 141 of the terminal-equipped electric wires 14 are accommodated is provided inside the connector housing 11.
In each of the plurality of terminal accommodating chambers 111, the terminals 141 of the terminal-equipped electric wires 14 are inserted and housed one by one in the insertion direction D11 along the thickness direction D1 of the elastic seal member 12 indicated by an arrow in the drawing. A part of the plurality of terminal accommodating chambers 111 is exposed to the front side, and the TPA member 16 is put on the plurality of terminal accommodating chambers 111.
The rear side of the connector housing 11 is an opening 112 from which the elastic seal member 12 is fitted in the insertion direction D11 and the rear grid 13 is fitted in the insertion direction D11 while the elastic seal member 12 is pushed toward the terminal receiving chamber 111 side.
A rotational shaft 113 of the fitting lever 15 is provided protruding on the outer wall of the connector housing 11.
The elastic seal member 12 is formed in a plate shape with an elastic material such as silicone rubber and fitted into the opening 112 of the connector housing 11 as described above. A plurality of seal insertion holes 121 (electric wire insertion holes) is provided through which the terminal-equipped electric wires 14 are inserted in the insertion direction D11 along the thickness direction D1 of the elastic seal member 12. Each of the seal insertion holes 121 communicates with each terminal accommodation chamber 111 when fitted into the opening 112 of the connector housing 11. The elastic seal member 12 will be described later in detail.
The rear grid 13 is fitted into the opening 112 of the connector housing 11 as described above. On the outer peripheral surface of the rear grid 13, as shown in
The terminal-equipped wire 14 is composed of a terminal 141 and an electric wire portion 142 as shown in
The fitting lever 15 is a member formed in a substantially C shape so as to sandwich the connector housing 11 in the vertical direction in
On the front side of the connector housing 11, the TPA member 16 is attached in the direction of the arrow D3 with the packing 17 interposed therebetween.
The TPA member 16 is a cap-like member that covers the plurality of terminal accommodating chambers 111 exposed to the front side, and serves to hold the terminals 141 so as not to move within the respective terminal accommodating chambers 111. The packing 17 is a member that plays a role of waterproofing by blocking the gap between the TPA member 16 and the connector housing 11. The TPA member 16 is provided with a plurality of terminal entrance holes 161 communicating with the terminal accommodating chambers 111 of the connector housing 11 and into which the terminals of the mating connector enter.
The dummy plug 18 is a resin-made pin that closes the grid insertion hole 132 or the seal insertion hole 121 leading to the unused terminal receiving chamber 111 where the terminal-equipped wire 14 is not inserted. The dummy plug 18 prevents water from entering through the grid insertion hole 132 or the seal insertion hole 121. Though not shown, this dummy plug 18 is also provided with two kinds of large size and small size.
Next, the elastic seal member 12 according to one embodiment of the present invention will be described in detail with reference to
The elastic seal member 12 is a member made of an elastic material such as silicone rubber and formed into a rectangular plate shape, and plays a role of preventing water from entering into the connector housing 11. The elastic seal member 12 is fitted through the opening 112 of the connector housing 11. In addition, the elastic seal member 12 is provided with a plurality of seal insertion holes 121 through which the terminal-equipped electric wire 14 is inserted in the insertion direction D11. The seal insertion hole 121 is composed of a small size seal insertion hole 121S through which a small size terminal-equipped wire 14 is inserted and a large size seal insertion hole 121L through which a large size terminal-equipped wire 14 is inserted. Incidentally, the small-size seal insertion hole 121S and the large-size seal insertion hole 121L have the same configuration except for their sizes. Therefore, in the following description, these two types of seal side insertion holes 121S and 121L will be simply described as a seal insertion hole 121 unless otherwise specified.
In the present embodiment, the inside of the seal insertion hole 121 has the structure shown in the cross-sectional view of
A plurality of seal insertion holes 121 is provided in the elastic seal member 12. Then, as shown in
As shown in
In addition, in the present embodiment, the circular range 121b has a range of the following size.
As described with reference to
As shown in
In the present embodiment, as an example of a circular range according to the present invention, the circular range 121b having a diameter φC obtained by adding the above-described predetermined distance L1 to the large diameter φL of the seal insertion hole 121 is exemplified. However, the circular range according to the present invention is not limited to this, but may be a circular range or the like having a slightly longer diameter than the above diameter φC for example.
Here, as shown in
Here, in the elastic seal member 12, as shown in
Further, in the present embodiment, the thinned grooves 122 provided on both the front and back surfaces of the elastic seal member 12 are provided at the central portion in the thickness direction D1 of the elastic seal member 12 with a depth d4 in which the excess thickness portion 123 of the thickness d3 corresponding to two rows of the above-described lip rings 121a is left.
According to the elastic seal member 12 of the embodiment described above and the connector 1 including the elastic seal member 12 thereof, the terminal-equipped electric wire 14 is inserted into the seal insertion hole 121 as follows.
As shown in
Further, after passing through the terminal 141, as shown in
Here, the elastic seal member 12 of the present embodiment is provided with a thinned groove 122 adjacent to the seal insertion hole 121. Therefore, the pressure generated when passing through the terminal 141 is absorbed by the shrinkage of the thinned groove 122 as shown in
Similarly, the pressure generated in the state where the electric wire portion 142 is positioned inside the seal insertion hole 121 is also absorbed by the shrinkage of the thinned groove 122. Therefore, the terminal-equipped wire 14 is positioned next to the seal insertion hole 121 inserted, suppressing distortion of the seal insertion hole 121, through which the terminal-equipped wire 14 is not inserted. As a result, when the terminal-equipped wire 14 is inserted through the not-inserted seal insertion hole 121, the insertion pressure is absorbed by the thinned groove 122 as described above, and along with that, the insertion resistance is suppressed.
At this time, in the present embodiment, as shown in
Further, in the elastic seal member 12 of the present embodiment, the thinned groove 122 is provided in a shape not overlapping with the guide portion 124 provided at the outlet of the seal insertion hole 121. As a result, a thicker wall thickness is secured around the seal insertion hole 121, further suppressing a decrease of the contact pressure between the inner surface of the seal insertion hole 121 and the terminal-equipped wire 14, so that a decrease in sealing property is further suppressed.
In the elastic seal member 12 of the present embodiment, at least a part of the outer edge of the thinned groove 122 positioned between the seal insertion holes 121 coincides with the outer periphery of the circular range 121b corresponding to each of the seal insertion holes 121 adjacent to and sandwiching the thinned groove 122. As a result, as described above, deterioration of the sealing property is suppressed, and formation of the thinned groove 122 having a sufficient size in the above-described plan view allows the insertion resistance to the seal insertion hole 121 to further be suppressed.
Further, in the elastic seal member 12 of the present embodiment, as shown in
Further, in the elastic seal member 12 of the present embodiment, four rows of lip rings 121a are provided on the inner peripheral surface of the seal insertion hole 121. Accordingly, by providing the thinned groove 122 on both the front and back surfaces of the elastic seal member 12, the insertion resistance of the terminal-equipped electric wire 14 can be further suppressed. Since the excess portion 123 corresponding to two rows of the lip rings 121a is left between the thinned grooves 122 on the front and back surfaces, the decrease of the contact pressure between the terminal-equipped electric wire 14 after insertion and the inner surface of the seal insertion hole 121 can be suppressed, thereby further suppressing deterioration of the sealing property.
In the elastic seal member 12 according to the present embodiment, as described with reference to
As described above, the thinned groove 122 is formed in the shape not overlapping with the circular range 121b. Therefore, by adopting the circular range 121b having the above-described size, the wall thickness corresponding to the predetermined distance L1 is secured over the circumference of the large-diameter portion 121d in the seal insertion hole 121, which tends to be thinner, including the direction of the thinned groove 122. As a result, the reduction in the contact pressure between the terminal-equipped wire 14 and the inner surface of the seal insertion hole 121 after insertion is suppressed, so that it is possible to further suppress deterioration of the sealing property.
It is to be noted that the above-described embodiment merely shows a representative form of the present invention, and the present invention is not limited to this embodiment. That is, various modifications can be made without departing from the gist of the present invention. Of course, as long as such deformation also has the configuration of the elastic seal member of the present invention, it is included in the scope of the present invention.
For example, in the above-described embodiment, as an example of the elastic seal member according to the present invention, in order to use two kinds of large and small terminal-equipped electric wires 14, the sealing member 12 is illustrated as an example in which the seal insertion hole 121 (electric wire insertion hole) is provided in two sizes. However, the elastic seal member referred to in the present invention is not limited to this. The elastic seal member referred to in the present invention may be, for example, a form in which using one type of terminal-equipped electric wire, the electric wire insertion holes corresponding to one size may be provided, or that in which using three or more kinds of terminal-equipped electric wires, three or more types of wire insertion holes may be provided corresponding to each size.
In the above-described embodiment, as an example of the lip ring according to the present invention, lip rings 121a arranged in four rows are exemplified. However, the lip ring according to the present invention is not limited to this, and the number of lip rings referred to in the present invention may be an arbitrary number such as four rows or five rows as long as it is four or more rows.
Number | Date | Country | Kind |
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2015-235811 | Dec 2015 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2016/085790 | Dec 2016 | US |
Child | 15970256 | US |