Modular ramp and platform assemblies generally may include deck surfaces, legs, and handrails. These modular assemblies can be configured to provide ramping and horizontal deck surfaces to provide access, for example, if a user needs to travel from elevation A to elevation B, but is not able to traverse stairs or a steep slope to get there.
Because the modular assemblies typically change path directions, for example, switching back from a first direction to a second direction, the handrails are joined at connectors (such as the elbows described herein) to provide a continuous handrail, but also to accommodate these direction changes. To accommodate a wide range of direction changes, it is desirable to have an elbow with a large range of movement.
The modular assemblies may include elements for handrails formed of tubing (e.g., square, rectangular, circular, oval, polygonal, or any other corresponding shape) and/or pieces having one or more flat surfaces (such as 90 degree angle aluminum). It is therefore desirable to have an elbow that can connect to tubing and/or flat surfaces. As used in this disclosure, “tubing” or “tubular” may refer to tubing having a cross sectional shape that is square, rectangular, circular, oval, polygonal, or any other shape.
Embodiments of the present disclosure are directed to fulfilling these and other needs.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In an aspect, the present disclosure provides an elbow assembly for a ramp and platform assembly. The elbow assembly includes a first elbow sub-part and a second elbow sub-part that are selectably and hingeably connectable to each other by a joining device. Each of the first and second elbow sub-parts have a body defining a distal end, a proximal end, and a longitudinal axis extending therethrough. The body has a base portion and a connecting portion. The base portion extends from the distal end to an intermediate position located between the distal end and the proximal end, and the base portion is configured for insertion into a tubing member. The connecting portion extends from the intermediate position to the proximal end, and has an arm portion and a guard portion. The arm portion extends to an end surface at the proximal end and has a first interface surface that is parallel to the longitudinal axis. The guard portion has a first concave surface and a second concave surface that are oriented toward the arm portion, and a first outer edge of the first concave surface meets the arm portion at a first stop, and a second outer edge of the second concave surface meets the arm portion at a second stop. When the first elbow sub-part is connected to the second elbow sub-part, the second elbow sub-part is configured to pivot relative to the first elbow sub-part within a range of motion between the first stop and the second stop, the first interface surface of the first elbow sub-part interfaces with the first interface surface of the second elbow sub-part, the end surface of the first elbow sub-part nests between the first interface surface and at least one of the first concave surface or the second concave surface of the second elbow sub-part, and the end surface of the second elbow sub-part nests between the first interface surface and at least one the first concave surface or the second concave surface of the first elbow sub-part.
In an aspect of the elbow assembly, the distal end of the base portion of the body of each of the first and second elbow sub-parts may be configured to attach directly to a flat portion of a support member via a joining member that extends through a central bore of the base portion and through the flat portion of the support member. In another aspect, each of the first elbow sub-part and the second elbow sub-part may include a hinge bore surrounded by a recess that is configured to receive either of a bolt head or a nut, to enable reversible insertion of the joining device. In another aspect, the first outer edge of the first concave surface and the second outer edge of the second concave surface may be rounded. In another aspect, when the first elbow sub-part is connected to the second elbow sub-part, the connecting portion of the first elbow sub-part may define a first radially outermost dimension of the elbow assembly on a first side of the longitudinal axis, and the connecting portion of the second elbow sub-part may define a second radially outermost dimension of the elbow assembly on a second side of the longitudinal axis that is opposite the first side, the guard portion of the first elbow sub-part may not project beyond the second radially outermost dimension of the second elbow sub-part on the second side of the longitudinal axis, and the guard portion of the second elbow sub-part may not project beyond the first radially outermost dimension of the first elbow sub-part on the first side of the longitudinal axis. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the arm portion may have a central bore extending therethrough, with the first interface surface located on a first side of the central bore and a second interface surface located on a second side of the central bore, the first interface surface being coplanar with the second interface surface, and when the first elbow sub-part is connected to the second elbow sub-part, the second interface surface of the first elbow sub-part may interface with the second interface surface of the second elbow sub-part. In another aspect, the base portion of the first elbow sub-part may have a first diameter and the base portion of the second elbow sub-part may have a second diameter, to facilitate connection between tubing members of different sizes. In another aspect, the first interface surface may be coplanar with the longitudinal axis. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the end surface of the arm portion may be rounded. In another aspect, when the first elbow sub-part is connected to the second elbow sub-part, the first concave surface of the first elbow sub-part may be configured to partially cover the rounded end of the second elbow sub-part when the second elbow sub-part contacts the first stop of the first elbow sub-part, and the second concave surface of the first elbow sub-part may be configured to partially cover the rounded end of the second elbow sub-part when the second elbow sub-part contacts the second stop of the first elbow sub-part. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the guard portion may form a peak where the first concave surface meets the second concave surface. In another aspect, when the first elbow sub-part is connected to the second elbow sub-part, a radially outermost surface of the peak of the first elbow sub-part may be coplanar with a radially outermost surface of the arm portion of the second elbow sub-part, and a radially outermost surface of the peak of the second elbow sub-part may be coplanar with a radially outermost surface of the arm portion of the first elbow sub-part, in order to provide a smooth transition between the first elbow sub-part and the second elbow sub-part at any angle within the range of motion. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the first concave surface may meet the second concave surface at a ridge that ends at the peak. In another aspect, an intermediate surface that is perpendicular or oblique relative to the longitudinal axis may be located at the intermediate position of the body.
In another aspect, the present disclosure provides a ramp and platform assembly that includes a platform section, a ramp section, a first support member, a second support member, and a first elbow assembly. The platform section has a walking surface. The ramp section has a first end and a second end, the first end being connected to the platform section. The first support member is supported by at least one of the platform section or the ramp section. The first elbow assembly connects the first support member to the second support member. The first elbow assembly includes a first elbow sub-part, a second elbow sub-part, and a body. The first elbow sub-part and the second elbow sub-part are selectably and hingeably connectable to each other by a joining device. The body defines a distal end, a proximal end, and a longitudinal axis extending therethrough, and has a base portion and a connecting portion. The base portion extends from the distal end to an intermediate position located between the distal end and the proximal end, and is configured for insertion into a tubing member. The connecting portion extends from the intermediate position to the proximal end, and has an arm portion and a guard portion. The arm portion extends to an end surface at the proximal end and has a first interface surface that is parallel to the longitudinal axis, and the guard portion has a first concave surface and a second concave surface that are oriented toward the arm portion. A first outer edge of the first concave surface meets the arm portion at a first stop, and a second outer edge of the second concave surface meets the arm portion at a second stop. The first elbow sub-part is connected to the second elbow sub-part, the second elbow sub-part is configured to pivot relative to the first elbow sub-part within a range of motion between the first stop and the second stop, the first interface surface of the first elbow sub-part interfaces with the first interface surface of the second elbow sub-part, the end surface of the first elbow sub-part nests between the first interface surface and at least one of the first concave surface or the second concave surface of the second elbow sub-part, and the end surface of the second elbow sub-part nests between the first interface surface and at least one the first concave surface or the second concave surface of the first elbow sub-part. The base portion of the first elbow sub-part is joined with the first support member and the base portion of the second elbow sub-part is joined with the second support member.
In another aspect of the ramp and platform assembly, the base portion of the first elbow sub-part may be inserted into a tubing portion of the first support member and the base portion of the second elbow sub-part may be inserted into a tubing portion of the second support member. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the arm portion may have a central bore extending therethrough, with the first interface surface located on a first side of the central bore and a second interface surface located on a second side of the central bore, with the first interface surface being coplanar with the second interface surface, and with the second interface surface of the first elbow sub-part interfacing with the second interface surface of the second elbow sub-part. In another aspect, for each of the first elbow sub-part and the second elbow sub-part, the guard portion may form a peak where the first concave surface meets the second concave surface. In another aspect, the base portion of the first elbow sub-part may be attached directly to a flat portion of the first support member via a joining member that extends through a central bore of the base portion and through the flat portion of the first support member, and the base portion of the second elbow sub-part may be inserted into a tubing portion of the second support member. In another aspect, the elbow sub-part may be configured to selectably and hingeably connect to a second elbow sub-part.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
The foregoing aspects and many of the attendant advantages of this disclosure will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
Embodiments of the present disclosure are generally directed to elbow assemblies, for example, for use in connecting components of handrail assemblies that may be used in ramp and platform assemblies, for example as can be seen in
Elbow assemblies of the present disclosure have versatility in that they may be used to connect two tubular handrails requiring adjustability in a pivot axis as well as an axial axis. In an alternate configuration, the elbow assembly may connect a tubular handrail to a flat portion of a support member, such as a post, a flat handrail, or other flat piece (e.g., a piece of angle aluminum). The elbow assemblies described herein can be installed without holes, fasteners, or modifications to the support members that are being joined, and therefore both the elbow assemblies and the support members can be reused or rejoined repeatedly. Further, it should be appreciated that elbow assemblies described herein may be sized and/or shaped to accommodate various different support members.
Many of the components of the ramp and platform assembly 10 may be formed from metal, for example, from extruded aluminum. Extruded aluminum construction generally reduces parts in the overall system, thereby reducing manufacturing and assembly costs, as well as operational noise generated by rattling part couplings. Moreover, extruded aluminum parts can be designed to achieve the same strength and stiffness requirements as steel construction, while having reduced weight over steel parts or parts made from other materials, allowing for improved ease of assembly and optimized part design. In some embodiments, one or more components of the ramp and platform assembly 10 may be formed from another material, e.g., an injection molded polymer.
The ramp and platform assembly includes a plurality of support members 22, such as support members 22a-22j. Support members 22 generally provide a stable handhold, post, or guide for users of the ramp and platform assembly 10. In the illustrated embodiment, support members 22a-22h are tubular metal handrails. Support members 22i and 22j are vertical pickets. The shapes, materials, and dimensions of support members 22a-22j are exemplary. Other support members are contemplated (e.g., rectangular tubing, flat pieces of steel or aluminum).
The ramp and platform assembly includes a plurality of elbow assemblies 26, such as elbow assemblies 26a-26f. Each elbow assembly 26 is adjustable and generally connects two support members 22 at an angle; however, each elbow assembly 26 may connect two support members in a straight line (see
In another configuration (shown in
The first elbow sub-part 30 and the second elbow sub-part 34 may move relative to each other about the joining device 38 within a range of motion, as indicated by arrow 46 in
The first elbow sub-part 30 and the second elbow sub-part 34 have like features, and for ease of communication the features are generally described below with respect to the first elbow sub-part 30, except where necessary to describe features with respect to both the first elbow sub-part 30 and the second elbow sub-part 34. In some embodiments, the first elbow sub-part 30 and the second elbow sub-part 34 are mirror images of each other. It shall be understood that the second elbow sub-part 34 has similar features as the first elbow sub-part 30 except where expressly stated.
As best viewed in
Although the elbow assembly 26 is illustrated in
The base portion 50 of the first elbow sub-part 30 is adjacent a connecting portion 62, which abuts the base portion 50 and is configured to extend beyond the tubular support member 22a when the base portion 50 is engaged therewith. The connecting portion 62 is configured to interchangeably attach either to the second elbow sub-part 34 or to another support member (e.g., support member 22a in
The connecting portion 62 of the first elbow sub-part 30 includes a guard portion 74 and an arm portion 78. As seen in
Referring to
Referring still to
As shown in
Referring still to
The first and second interface surfaces 122 and 124 form a planar surface. In applications in which the first elbow sub-part 30 is inserted into a tubular support member but is not joined with the second elbow sub-part 34, the first interface surface 122 and the second interface surface 124 are configured to interface directly with a support member (e.g., a flat support member, such as support member 22j in
Referring to
Referring still to
Referring still to
The elbow assembly 26 is adaptable to a wide variety of applications, given its wide range of motion 46 and convertability between configurations. In a first configuration, the first elbow sub-part 30 is coupled with the second elbow sub-part 34 via the joining device 38, as shown in
In a second configuration, the elbow assembly 26 includes only the first elbow sub-part 30. In such an application, the base portion 50 of the first elbow sub-part 30 is inserted into a tubular portion of a first support member, and the first interface surface 122 and the second interface surface 124 of the first elbow sub-part 30 may be joined directly with a flat portion of a support member (e.g., a piece of angle metal as seen in
To convert the elbow assembly 26 between the first configuration and the second configuration, a user removes the joining device 38 from the hinge bore 112 of the first elbow sub-part 30 and a corresponding hinge bore 112 of the second elbow sub-part 34, and then separates the first elbow sub-part 30 from the second elbow sub-part 34. The method may be reversed to convert the elbow assembly from the second configuration to the first configuration.
While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the disclosure.