The present application is based on and claims the benefit of priority of Japanese Patent Application No. 2009-151576 filed on Jun. 25, 2009, the entire contents of which is incorporated herein by reference.
The present invention relates to an electric air gun so configured as to fire off bullets by opening the valve of a compressed gas vessel using a motor.
There have been conventionally air guns equipped with an air chamber that stores compressed gas from a compressed gas vessel and has a valve. In such an air gun, a bullet is fired off by hitting the valve with a hammer or a striker to release compressed gas.
There has also been the electric air gun (automatic electric air gun) disclosed in Japanese Unexamined Patent Publication No. Hei 3 (1991)-221793. This electric air gun is provided in its cylinder with a piston. In this electric air gun, the following takes place when its trigger is pulled: the cylinder is moved to compress the gaseous body in the cylinder and bullets are fired off by the pressure of this compressed gaseous body.
The electric air gun disclosed in Japanese Unexamined Patent Publication No. Hei 3 (1991)-221793 is equipped with a motor as a power source for moving the piston backward. The rotary power from the motor is transmitted to a sector gear through a large number of gears. The piston forms a rack. The sector gear linearly moves the piston backward to compress a piston spring. When the engagement between the sector gear and the rack is subsequently removed, the piston is moved forward by the biasing force of the spring to compress a gaseous body. A BB bullet is fired off by the pressure of the compressed gaseous body.
An air gun using a push-type solenoid as moving power for a striker for hitting the valve of a compressed gas vessel is also publicly known. In this air gun, the valve is opened by the movement of the moving core of the solenoid and the compressed gas in an air chamber is jetted out to fire off a BB bullet.
U.S. Pat. No. 5,531,210 discloses a toy gun using a rack and a pinion as a manual air gun. When a handle is manually pulled (cocking) in this air gun, the rack and the pinion are moved to compress a spring. When a trigger is pulled, the spring is decompressed. As a result, a piston advances to compress the air in the air gun and jets it out to fire off a cylindrical bullet.
U.S. Pat. No. 6,418,919 discloses a technique for using a motor to shake a bullet feed hopper and thereby letting a large number of bullets in the hopper into the gun body. U.S. Pat. No. 5,947,100 and U.S. Pat. No. 6,415,781 disclose techniques for stirring the contents in a hopper.
However, electric air guns using a motor to fire off bullets require a large number of gears. A large number of gears complicates the structure of a gun and increases its manufacturing cost. Especially, fully automatic electric air guns repeat complicated action in a short time to fire off a large amount of bullets and thus frequently become faulty. For this reason, fully automatic electric air guns are inferior in endurance. In a fully automatic electric air gun, a piston frequently jets out compressed gas and the firing pressure of compressed gas is low.
Consideration will be given to an air gun so configured as to use a solenoid to move a valve to jet compressed gas out of an air chamber without use of a motor. In this case, the inexpensive solenoid does not bring pressing force sufficient to open the valve. A solenoid that can bring sufficient pressing force is more expensive than motors and increases the manufacturing cost of a gun.
Further, consideration will be given to an electric air gun so configured as to transmit the rotary power of a motor through a large number of gears. In this case, switching between single firing and repetitive firing is mechanically carried out. For this reason, it is difficult to limit a number of times of firing and arbitrarily change a limited number of times of firing.
Accordingly, an object of the present invention is to provide an electric air gun of a simple configuration that is low in manufacturing cost and durable.
According to the present invention, an electric air gun includes a hollow inner barrel guiding a bullet fed into a bullet feed port toward a muzzle, a bullet feed portion having a chamber for housing a bullet, installed so that the bullet feed portion can be freely reciprocated along the bullet feed port in the inner barrel, and positioned in a firing position for opposing the chamber to the bullet feed port and in a non-firing position for closing the bullet feed port by reciprocating movement, a gas flow path guiding compressed gas supplied from a freely detachable compressed gas cylinder to the bullet feed port in the inner barrel through the chamber of the bullet feed portion positioned in the firing position, a valve placed in the gas flow path and biased in a direction for closing this gas flow path, a firing action mechanism having a movable body that can be freely reciprocated along the inner barrel and moving the bullet feed portion to the firing position using as power the movement of the movable body toward the bullet feed port and moving the valve to a non-biasing direction at the same time, a power transmission unit having a motor and transforming the rotational driving force of the motor into the locomotion of the movable body and transmitting the locomotion through a rack and pinion mechanism, and a control unit energizing the motor using a freely detachable battery as an electric power source when detection is performed that a manually operated trigger has been pulled and moving the movable body toward the bullet feed port to actuate the firing action mechanism.
The electric air gun of the invention fires off bullets by the pressure of gas such as carbon dioxide gas or nitrogen gas as well as air. Hereafter, these gaseous bodies may be designated as “air.”
Amore complete appreciation of the present invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Description will be given to a first embodiment with reference to
First, brief description will be given to an electric air gun GN in this embodiment. The electric air gun GN includes: an inner barrel 14, a bullet feed portion 15, a gas flow path 13, a valve 11, a firing action mechanism HM, a power transmission unit MT, and a control substrate 5 as a control unit. This electric air gun GN is an automatic electric air gun that uses carbon dioxide gas as compressed gas PG and fires off bullets W by the pressure of this carbon dioxide gas. Aside from compressed carbon dioxide gas, any other compressed gas such as compressed nitrogen gas and compressed air may be used for the gas.
The inner barrel 14 is hollow and cylindrical. The rear end of the inner barrel 14 is a bullet feed port 14b. The front end of the inner barrel 14 is a muzzle 14a. The inner barrel 14 guides a bullet W fed into the bullet feed port 14b toward the muzzle 14a.
The bullet feed portion 15 is a prismatic body. The bullet feed portion 15 may be a circular cylindrical body. The bullet feed portion 15 has a chamber 15a formed in the intermediate position in the vertical direction. The chamber 15a is a cavity penetrating the bullet feed portion in the back and forth direction and houses a bullet W. The bullet feed portion 15 can freely reciprocate along the bullet feed port 14b. The bullet feed portion 15 reciprocates and is positioned in either a firing position P1 or a non-firing position P2. The firing position P1 is a position where the chamber 15a is opposed to the bullet feed port 14b. The non-firing position P2 is a position where the bullet feed portion 15 closes the bullet feed port 14b.
The gas flow path 13 guides compressed gas PG to the bullet feed port 14b in the inner barrel 14 through the chamber 15a in the bullet feed portion 15 positioned in the firing position P1. The compressed gas PG is supplied from a compressed gas cylinder 9 that can be freely attached to and detached from the electric air gun GN.
The valve 11 is placed in the gas flow path 13. The valve 11 is biased in a biasing direction PP to close the gas flow path 13.
The firing action mechanism HM has a striker 10. The striker 10 is a movable body that can be freely reciprocated along the inner barrel 14. The firing action mechanism HM uses the movement of the striker 10 toward the bullet feed port 14b as power to move the bullet feed portion 15 to the firing position P1. Further, it moves the valve 11 to a non-biasing direction PN.
The power transmission unit MT is equipped with a main motor 7. The rotating shaft 7a of the main motor 7 is provided with a pinion 7b. The pinion 7b, together with a rack 10a, forms a rack and pinion mechanism RP. The power transmission unit MT transforms the rotational driving force of the main motor 7 into the locomotion of the striker 10 and transmits it through the rack and pinion mechanism RP.
When it is detected that the manually operated trigger 3 has been pulled, the control substrate 5 actuates the firing action mechanism HM. More specifically, the control substrate 5 energizes the main motor 7 using batteries 6 as an electric power source to move the striker 10 toward the bullet feed port 14b.
Detailed description will be given to each part of the electric air gun GN.
The electric air gun GN includes a body 1. A grip 2 is formed at the rear lower part of the body 1. The grip 2 has a battery housing portion 2a as a cavity formed therein. Batteries 6 can be freely loaded to and unloaded from the battery housing portion 2a. At the rear part of the body 1, a compressed gas cylinder housing portion 9b as a cavity is formed. The body 1 is provided in front of the grip 2 with the trigger 3. The trigger 3 can be freely rotated around a trigger shaft 3a. The lower part of the trigger 3 is biased forward of the trigger shaft 3a by a trigger spring 3c (initial state). The upper end of the trigger 3 is a sear support portion 3b.
A trigger sear 4 is a plate-like body positioned above the trigger 3. The trigger sear 4 may be a rod-like body. The trigger sear 4 can be freely rotated around a trigger sear rotating shaft 4a. A trigger sear spring 4c biases the portion of the trigger sear 4 behind the trigger sear rotating shaft 4a upward to move the portion of the trigger sear 4 ahead of the trigger sear rotating shaft 4a downward. In the initial state, the sear support portion 3b is abutted against the under surface of the trigger sear 4 and supports it so that the front part of the trigger sear 4 is not rotated downward. The trigger sear 4 has a projection-like activation switch pressing portion 4b on its under surface.
The control substrate 5 is an electric circuit that is mounted with a microcomputer (not shown) and electrically connects the batteries 6, the main motor 7 (described later), and a safety motor 8a (described later) with one another. The microcomputer (not shown) controls the main motor 7 and the safety motor 8a using the batteries 6 as an electric power source. The control substrate 5 has an activation switch 5a and a stop switch 5b connected therewith. The activation switch 5a is positioned under the activation switch pressing portion 4b. When the front part of the trigger sear 4 is rotated downward, the activation switch pressing portion 4b presses the activation switch 5a. As a result, the main motor 7 and the safety motor 8a are fed with electric power and driven. The stop switch 5b is pressed by a stop switch pressing portion 10d. When the stop switch 5b is pressed, energization of the main motor 7 is immediately stopped. Electric power supply to the safety motor 8a is stopped with a delay by a timer function implemented under the control of the microcomputer (not shown).
The rotating shaft 7a of the main motor 7 is vertically oriented. The pinion 7b is fixed on the upper part of the rotating shaft 7a.
The striker 10 is a plate-like member long in the back and forth direction of the electric air gun GN. The rack 10a is fixedly provided on the left side face of the striker 10 and is extended in the back and forth direction of the electric air gun GN. The rack 10a is engaged with the pinion 7b. The striker 10 is moved backward by rotational driving of the main motor 7.
In the electric air gun GN in this embodiment, the main motor 7 moves the striker 10 backward only. The striker 10 is moved forward by the forward biasing force of a striker spring 10h positioned between the body 1 and the front part of the striker 10.
A valve pressing portion 10b is protruded backward from the rear end face of the striker 10. When the striker 10 is moved backward, the valve pressing portion 10b presses the front end of the valve 11 to move the valve 11 to the non-biasing direction PN.
The striker 10 has a bullet feed portion actuating portion 10c above the valve pressing portion 10b. The bullet feed portion actuating portion 10c is extended backward beyond the valve pressing portion 10b. The rear end face of the bullet feed portion actuating portion 10c forms a downward slope extended from the front lower part to the rear upper part.
The stop switch pressing portion 10d is protruded downward from the front part of the striker 10. In process of the striker 10 moving forward and backward, the stop switch pressing portion 10d presses the stop switch 5b from above.
At the front part of the striker 10, a rod support portion 10e is protruded upward. The rod support portion 10e is protruded upward beyond the inner barrel 14 and slidably supports the circumferential surface of a rod 17 (described later).
A hopper striker 10f is installed above the rod support portion 10e through a hopper striker spring 10g. The hopper striker 10f is spherical. In process of the striker 10 moving forward and backward, the hopper striker 10f collides with the outer wall face of the hopper 16.
The valve 11 is housed in an air chamber 12 formed at some midpoint in the gas flow path 13 so that it can be freely slid in the back and forth direction. In the following description, the portion of the gas flow path 13 extended from the air chamber 12 toward a gas supply port 9a may be designated as upstream gas flow path 13U. The portion of the gas flow path 13 extended from the air chamber 12 toward the inner barrel 14 may be designated as downstream gas flow path 13L. The front part of the valve 11 is a small diameter portion. The rear part of the valve 11 is a large diameter portion. The valve 11 forms a hollow gas passage 11a through which compressed gas PG passes so that it penetrates the valve in the back and forth direction. One opening (front-side opening) of the gas passage 11a is positioned between the large diameter portion and the small diameter portion. The other opening (rear-side opening) of the gas passage 11a is positioned in the rear end face of the large diameter portion and connects to the upstream end of the downstream gas flow path 13L.
A valve spring 11b is placed in the air chamber 12. The valve spring lib biases the valve 11 forward relative to the air chamber 12. The valve 11 is positioned coaxially with the movement axis of the valve pressing portion 10b behind the striker 10. Packing 12a is provided in front of the inner wall face of the air chamber 12.
In the initial state, the valve spring lib pushes the valve 11 forward to press it against the packing 12a and thereby closes the front-side opening of the gas passage 11a. When the striker 10 moves backward, the valve pressing portion 10b presses the front end of the valve 11 to move the valve 11 backward and causes it to break away from the packing 12a. As a result, the airtightness in the air chamber 12 is removed.
The air chamber 12 communicates with the gas supply port 9a in the compressed gas cylinder 9 through the upstream gas flow path 13U. The compressed gas cylinder 9 is detachably housed in the compressed gas cylinder housing portion 9b. At this time, the gas jet port 9c of the compressed gas cylinder 9 is attached to the gas supply port 9a. The compressed gas cylinder 9 feeds compressed gas PG into the air chamber 12 through the air chamber 12 and the upstream gas flow path 13U.
The upstream end of the downstream gas flow path 13L communicates with the rear-side opening open in the rear end face of the valve 11. The downstream end of the downstream gas flow path 13L communicates with the bullet feed port 14b in the inner barrel 14 through the chamber 15a in the bullet feed portion 15.
The bullet feed portion 15 can be freely moved in the vertical direction between the bullet feed port 14b in the inner barrel 14 and the downstream end of the downstream gas flow path 13L. A striker engaging portion 15b is formed at the lower part of the bullet feed portion 15. The striker engaging portion 15b is a projection that is projected to both sides of the electric air gun GN and has a slope low at front and high at rear. A bullet feed portion spring 15c is positioned between the bullet feed portion 15 and the body 1. The bullet feed portion spring 15c biases the bullet feed portion 15 upward.
In the initial state, the bullet feed portion spring 15c positions the bullet feed portion 15 in the upper position. The chamber 15a is positioned in a position corresponding to the bullet feed passage 16a (described later) in the hopper 16. In this state, the chamber 15a is supplied with a bullet W. Such a position of the bullet feed portion 15 that the chamber 15a is supplied with a bullet W is an example of the non-firing position P2.
When the striker 10 moves backward, the slope of the bullet feed portion actuating portion 10c is abutted against the striker engaging portion 15b. The striker engaging portion 15b is pressed against the biasing force of the bullet feed portion spring 15c. As a result, the bullet feed portion 15 moves downward and the chamber 15a is positioned in a position (firing position P1) between the bullet feed port 14b of the inner barrel 14 and the downstream end of the downstream gas flow path 13L.
The hopper 16 is in the shape of a receptacle with its top open and holds a large number of bullets W. The downstream end of the hopper 16 communicates with the bullet feed passage 16a. This bullet feed passage 16a is formed above the inner barrel 14 in the body 1 and is provided in parallel with the inner barrel 14 in the back and forth direction of the electric air gun GN.
The rod 17 is a stick-like body that is supported by the rod support portion 10e and slides forward and backward in the bullet feed passage 16a. The rod 17 presses backward a bullet W that dropped from the hopper 16 and is in the bullet feed passage 16a and pushes it into the chamber 15a. The rod 17 is provided around its circumferential surface with a rod spring 17a. One end of the rod spring 17a is in contact with the rod 17. The other end of the rod spring 17a is in contact with the rod support portion 10e. The rod spring 17a biases the rod 17 backward of the rod support portion 10e.
Description will be given to the safety motor 8a, an inner safety 81a, and a safety spring 82a with reference to, especially,
In the initial state, the inner safety 81a is biased by the biasing force of the safety spring 82a as illustrated in
When the activation switch 5a is pressed and the safety motor 8a is driven, the safety rotating shaft 80a is rotated. Then the inner safety 81a is rotated against the biasing force of the safety spring 82a as illustrated in
Description will be given to a second embodiment with reference to
In this embodiment, the safety motor 8b is positioned substantially under the bullet feed portion 15 and under the striker 10. The safety rotating shaft 80b of the safety motor 8b faces backward of the electric air gun GN as illustrated in
Description will be given to the safety motor 8b, the inner safety 81b, and a safety spring 82b with reference to, especially,
When the trigger 3 is pulled, the activation switch 5a is pressed and the safety rotating shaft 80b is rotated. Then the inner safety 81b is rotated against the biasing force of the safety spring 82b and is not abutted against the lower end of the bullet feed portion 15 and enters the opening 15d as illustrated in
Description will be given to one cycle of the action of the electric air gun GN in the first embodiment with reference to
When the trigger 3 is pulled by an operator (
When the activation switch 5a is pressed (
When the striker 10 further moves backward (
When the striker 10 further moves backward (
As this time, the hopper striker 10f collides with a side face of the lower part of the hopper 16. The hopper striker 10f is swung by the hopper striker spring 10g and shakes the hopper 16. As a result, the bullets W in the hopper 16 are stirred.
Thereafter, the striker 10 starts to move forward due to the forward biasing force of the striker spring 10h (
When the rod 17 moves forward together with the striker 10, an air gap is produced in the bullet feed passage 16a positioned under the hopper 16 as illustrated in
Subsequently, the striker 10 is returned to the initial position by the forward biasing force of the striker spring 10h (
When the operator removes his/her finger from the trigger 3, the trigger 3 is returned to the initial position by the biasing force of the trigger spring 3c (
In the second embodiment, as illustrated in
When the trigger 3 is pulled and the activation switch 5a is pressed, the following takes place: the safety motor 8b is driven to rotate the safety rotating shaft 80b and the inner safety 81b is rotated against the biasing force of the safety spring 82b and enters the opening 15d as illustrated in
In the electric air gun GN, as mentioned above, it is possible to obviate necessity for a large number of gears for transmitting the rotation of a motor. As a result, the structure of the gun is simplified and its manufacturing cost is reduced. The number of parts is reduced, which reduces the failure rate of the electric air gun GN and enhances its durability. Further, power consumption is reduced and thus running cost is reduced as well.
Further, the rotational driving force of a motor is transformed into the locomotion of a movable body (striker 10) by the firing action mechanism HM. Multiple actions, the movement of the valve 11 and the movement of the bullet feed portion 15, can be carried out by one action, or the backward movement of the movable body, at a time. As the result of the movement of the valve 11, compressed gas PG is jetted out toward the inner barrel. In conjunction therewith, the bullet feed portion 15 is moved and a bullet W in the chamber 15a is supplied to the bullet feed port 14b in the inner barrel 14. That is, firing action is made with a simple structure involving a smaller number of parts than in conventional electric air guns and this reduces failure rate and enhances durability.
The electric air gun GN does not use a solenoid but uses the main motor 7 and the rack and pinion mechanism RP. For this reason, the pressing force for moving the valve 11 backward in the above-mentioned electric air gun GN is stronger than that in electric air guns using a solenoid. This makes it possible to enhance the stability of the electric air gun GN and more inexpensively manufacture it.
In the electric air gun GN, further, the movable body (striker 10) of the firing action mechanism HM is moved by the main motor 7 and the rack and pinion mechanism RP and compressed gas PG is thereby jetted out. For this reason, switching between single firing and repetitive firing can be more easily carried out by adding a part for controlling the rotation of the main motor 7. In repetitive firing, it is easily achieved to limit the number of times of firing and arbitrarily change the limited number of times of firing. When the above retrofit is made, it is unnecessary to add any mechanistic change to each transmitting member. For this reason, the durability is not degraded and the failure rate is not increased.
In the electric air gun GN, energization of a motor is stopped by the backward movement of the movable body (striker 10) itself and it is possible to prevent the movable body (striker 10) from moving backward farther.
The electric air gun GN holds a large number of bullets in the hopper 16. For this reason, it is possible to easily cope with switching to repetitive firing. Each time a bullet is fired off, the hopper striker 10f collides with the hopper 16 and thus the bullets W in the hopper 16 are not jammed.
In the electric air gun GN, the rod 17 is moved backward together with the striker 10 and a bullet W is easily supplied to the chamber 15a.
The electric air gun GN is equipped with the safety motors 8a, 8b. This prevents a bullet W from being accidentally fired off by any other operation than pulling the trigger 3.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
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