The present invention relates to an electric circuit breaker that can be mainly used for an electric circuit of an automobile or the like.
Conventionally, an electric circuit breaker has been used to protect an electric circuit mounted on an automobile or the like and various electric components connected to the electric circuit. Specifically, in a case where an abnormality occurs in the electric circuit, the electric circuit breaker disconnects a part of the electric circuit to physically break the electric circuit.
In addition, a voltage and a current applied to the electric circuit tend to increase due to recent improvement in performance of automobiles and the like, and it has been required to extinguish an arc generated immediately after the electric circuit is broken by the electric circuit breaker more effectively, quickly, and safely. Therefore, the electric circuit breaker according to Patent Literature 1 is an electric circuit breaker including a fuse, a housing, a cut portion that is disposed in the housing and constitutes a part of an electric circuit, a power source that is disposed on a first end portion side of the housing, and a moving body that moves in the housing between a first end portion and a second end portion opposite to the first end portion, in which the moving body is moved by the power source from the first end portion toward the second end portion, and a part of the moving body cuts the cut portion to break the electric circuit. A current (fault current) flowing through the electric circuit when the electric circuit is broken is induced in the fuse, and the arc generated by the induced current is effectively, quickly, and safely extinguished in the fuse.
Furthermore, the current to be broken in the electric circuit is assumed to be not only a relatively high current but also in a wide range up to a relatively low current. Therefore, in the electric circuit breaker of Patent Literature 1, in a case where the current (fault current) induced when the electric circuit is broken is relatively low, depending on the fusing characteristics of the fuse, the time until the fuse breaks the current may be long or the current may not be broken.
Patent Literature 1: Japanese Patent Application No. 2020-208249
Therefore, in view of the above problems, the present invention provides an electric circuit breaker that quickly breaks current in a wide current range up to a relatively low current as well as a relatively high current.
An electric circuit breaker of the present invention is an electric circuit breaker that includes a housing, a cut portion that is disposed in the housing and constitutes a part of an electric circuit, a first power source that is disposed on a first end portion side of the housing, and a moving body that moves in the housing between the first end portion and a second end portion opposite to the first end portion, the electric circuit breaker including a fuse function portion that includes a fusion portion and an arc-extinguishing material, wherein the moving body is configured to cut a cut piece positioned between base pieces on both sides of the cut portion at a part of the moving body while moving from the first end portion toward the second end portion by the first power source, in a case where a current to be broken is low, the fuse function portion and the cut portion are not connected, the moving body is moved toward the second end portion by the first power source to cut the cut piece positioned between the base pieces on both sides of the cut portion to break a state where the base pieces on both sides of the cut portion are energized, and in a case where the current to be broken is high, the fuse function portion and the cut portion are connected to each other, the moving body is moved toward the second end portion by the first power source to cut the cut piece positioned between the base pieces on both sides of the cut portion to break the state where the base pieces on both sides of the cut portion are energized.
The electric circuit breaker according to the present invention further includes paired electrodes individually connected to terminals on both sides of the fuse function portion, wherein in a case where a current to be broken is low, the moving body moves toward the second end portion to cut a cut piece positioned between base pieces on both sides of the cut portion so as to break a state where the base pieces on both sides of the cut portion are energized, and a regulating unit operated by a second power source regulates movement of the moving body so as not to connect a part of the cut portion and the electrode in order to make the cut portion and the fuse function portion unconnected, in a case where the current to be broken is high, the moving body moves toward the second end portion, and in a state where the base pieces on both sides of the cut portion are energized via the cut piece, a part of the cut portion and the electrode come into contact with each other to connect the cut portion and the fuse function portion, and thereafter, the state where the base pieces on both sides of the cut portion are energized via the cut piece is broken along with the movement of the moving body.
Furthermore, in the electric circuit breaker according to the present invention, the moving body includes the electrode, a state where base pieces on both sides of the cut portion are energized via the cut piece is a state where the base piece and the cut piece physically cut and separated from the base piece are energized by arc discharge, and the energized state is broken by an insulator being interposed between the base piece and the cut piece along with movement of the moving body.
Moreover, in the electric circuit breaker according to the present invention, the housing includes the electrode, a state where base pieces on both sides of the cut portion are energized via the cut piece is a state where the base piece and the cut piece physically cut and separated from the base piece are energized by a conductor included in the moving body, and in the energized state, the base piece of the cut portion and the electrode are connected via the conductor of the moving body, and the cut portion and the fuse function portion are connected.
The electric circuit breaker according to the present invention further includes a circuit connected to the cut portion via the fuse function portion, wherein in a case where a current to be broken is low, the circuit is broken by a breaker moved by a second power source to be in a state where the fuse function portion and the cut portion are not connected, and thereafter, the moving body is moved toward the second end portion by a first power source to cut a cut piece positioned between base pieces on both sides of the cut portion so as to break a state where the base pieces on both sides of the cut portion are energized, and in a case where the current to be broken is high, in a state where the circuit is not broken and the fuse function portion and the cut portion remain connected to each other, the moving body is moved toward the second end portion by the first power source to cut the cut piece positioned between the base pieces on both sides of the cut portion so as to break the state where the base pieces on both sides of the cut portion are energized.
In addition, in the electric circuit breaker according to the present invention, a fuse element of the fuse function portion constitutes a part of the circuit, the fuse element is surrounded by an arc-extinguishing material, and in a case where a current to be broken is low, the fuse element that is a part of the circuit is broken by a breaker moved by the second power source.
According to each of the above features, in a case where an overcurrent belonging to a relatively low current range flows through the electric circuit, the fuse function portion and the cut portion are not connected, and the moving body moves toward the second end portion by the first power source to cut the cut piece positioned between the base pieces on both sides of the cut portion, so that the state where the base pieces on both sides of the cut portion are energized is broken and the overcurrent is prevented from flowing through the electric circuit. Therefore, it is possible to solve the problem that, as in a conventional case, the current belonging to the relatively low current range cannot be broken because the fusion portion of the fuse function portion is not fused or the overcurrent flowing through the electric circuit cannot be broken immediately because it takes a relatively long time to break the current. On the other hand, in a case where an overcurrent belonging to a relatively high current range flows through the electric circuit, the fuse function portion and the cut portion are connected, the moving body moves toward the second end portion by the first power source to cut the cut piece positioned between the base pieces on both sides of the cut portion, so that the state where the base pieces on both sides of the cut portion are energized is broken and the overcurrent is safely prevented from flowing through the electric circuit. As described above, the electric circuit breaker of the present invention quickly breaks current in a wide current range up to a relatively low current as well as a relatively high current.
As described above, the electric circuit breaker of the present invention quickly breaks current in a wide current range up to a relatively low current as well as a relatively high current.
Hereinafter, each embodiment of the present invention will be described with reference to the drawings. Note that, the shape, material, and the like of each member of an electric circuit breaker according to embodiments described below are merely examples, and are not limited thereto.
First,
As illustrated in
Next,
As illustrated in
Furthermore, insertion portions 213 recessed based on the shape of the base piece 430 are provided in a part of the lower surface 230 so that the base piece 430 of the cut portion 400 to be described later can be inserted. The insertion portions 213 are arranged on both sides of the upper housing portion 210 so as to face each other, and are arranged at positions corresponding to the placement portions 113 of the lower housing 100. Therefore, the insertion portion 213 is fitted from above to the base piece 430 of the cut portion 400 placed on the placement portion 113 of the lower housing 100.
Moreover, a power source storage portion 221 in which a first power source P is housed is formed in a part of the side of the upper surface 220 of the upper housing 200. The power source storage portion 221 communicates with the upper end side of the upper housing portion 210. As described in detail later, power such as air pressure generated from the first power source P housed in the power source storage portion 221 is transmitted to the moving body 500 in the upper housing portion 210 to move the moving body 500. The lower housing 100 and the upper housing 200 are substantially quadrangular prisms formed of a synthetic resin, but are not limited thereto, and may have any shape formed of other materials as long as they have high insulating properties and strength enough to withstand use.
Furthermore, a regulating unit 800 formed of an insulator such as a synthetic resin is attached to the upper housing 200. The regulating unit 800 includes a housing portion 820 in which a regulating body 810 is slidably housed, and a second power source 830 for moving the regulating body 810. The regulating body 810 includes a terminal portion 812 and a rod-shaped distal end portion 811 extending in an elongated shape from the terminal portion 812. In addition, the upper housing 200 includes a through-hole 250 that allows the upper housing portion 210 in the upper housing and the housing portion 820 of the regulating unit 800 to communicate with each other, and the through-hole 250 is formed in a manner that the distal end portion 811 of the regulating body 810 of the regulating unit 800 can be inserted therethrough. As described in detail later, power such as air pressure generated from the second power source 830 housed in the housing portion 820 is transmitted to the regulating body 810 in the housing portion 820 to move the regulating body 810 toward the upper housing portion 210 of the upper housing 200. Then, the distal end portion 811 of the regulating body 810, which has moved, passes through the through-hole 250 and moves into the upper housing portion 210 of the upper housing 200. Note that the regulating unit 800 is attached to the upper housing 200, but is not limited thereto, and can be attached to any place as long as it is a part of the housing 300.
Next, the moving body 500 according to the first embodiment of the present invention is illustrated in
As illustrated in
Furthermore, two plate-like electrodes 540 and 550 are fixed to both sides of the projection 530. The paired electrodes (540, 550) are connected to terminals of a fuse function portion to be described later, and are formed of a metal conductor such as copper so as to be electrically connected to a part of the cut portion 400. Since the electrode 540 and the electrode 550 are fixed to both sides with the projection 530 formed of an insulator interposed therebetween, the electrode 540 and the electrode 550 are not electrically connected to each other and are in an independent state. In addition, the moving body 500 includes a plate-like insulator 560 formed of a synthetic resin, ceramics, or the like on the distal end side of the electrode 540 and the electrode 550.
Note that the moving body 500 is formed of a synthetic resin, but is not limited thereto, and may have any shape formed of other materials as long as they have high insulating properties and strength enough to withstand use. Furthermore, the paired electrodes 540 and 550 are formed in a plate shape, but are not limited thereto, and may have any shape as long as they can be electrically connected to a part of the cut portion 400.
Next,
The cut portion 400 is entirely a metal conductor such as copper in order to be electrically connected to the electric circuit, and includes the base piece 430 for connecting to the electric circuit at both ends and a cut piece 420 positioned between the base pieces 430. A connection hole 410 used for connection with the electric circuit is formed at an end portion of the base piece 430. In addition, a linear cut 424 is formed in a back surface 421 of the boundary portion between the cut piece 420 and the base piece 430 so as to traverse in the width direction of the cut portion 400 in order to facilitate cutting of the cut piece 420 from the base piece 430. Note that the cut portion 400 is not limited to the shape illustrated in
Next, a method of assembling the electric circuit breaker 600 of the present invention will be described with reference to
When the electric circuit breaker 600 is assembled, first, an abutment base 112 formed of an insulator is fixed to the bottom of the lower housing portion 110 of the lower housing 100. Next, the base piece 430 of the cut portion 400 is placed on the placement portion 113 of the lower housing 100, and the cut portion 400 is disposed in a manner that the cut piece 420 traverses the lower housing portion 110 of the lower housing 100.
Next, the upper housing 200 is fitted from above the lower housing 100 in a manner that the side of the body 510 of the moving body 500 is inserted into the upper housing portion 210 of the upper housing 200. Then, the insertion portion 213 of the upper housing 200 is fitted to the base piece 430 of the cut portion 400. By coupling and fixing the coupling bore B1 and the coupling bore B2 aligned vertically using a coupling tool or the like, the housing 300 including the lower housing 100 and the upper housing 200 is assembled in a state where the cut portion 400 and the moving body 500 are housed therein.
Furthermore, the first power source P is attached to the power source storage portion 221 of the upper housing 200, and a part of the first power source P is housed in the recessed portion 511 of the moving body 500. In addition, when it is detected that an abnormal current flows through the electric circuit, an abnormality signal is input from an external device to the first power source P. Then, for example, the gunpowder in the first power source P is exploded, and the moving body 500 is instantaneously pushed out and moved in the housing portion 310 by the air pressure due to the explosion. Note that the first power source P is not limited to a power source using gunpowder as long as it generates power for moving the moving body 500, and other known power sources may be used.
The regulating unit 800 is attached to the upper housing 200. A part of the regulating body 810 is configured to be movable into the upper housing portion 210 of the upper housing 200 by the second power source 830. In addition, when it is detected that an abnormal current flows through the electric circuit and an abnormality signal is input from an external device to the second power source 830, for example, the gunpowder in the second power source 830 is exploded, and the regulating body 810 is instantaneously pushed out and moved in the housing portion 820 by the air pressure due to the explosion. Note that the second power source 830 is not limited to a power source using gunpowder as long as it generates power for moving the regulating body 810, and other known power sources may be used.
The electric circuit breaker 600 also includes a fuse function portion 700. The fuse function portion 700 includes a fuse element 720 formed of a conductive metal such as copper or an alloy thereof in a hollow and insulating casing 710, and the periphery of the fuse element 720 inside the casing 710 is filled with an arc-extinguishing material 730. Terminals 750 on both sides of the fuse element 720 are electrically connected to the paired electrodes 540 and 550 by connection members 760 such as electric wires. In addition, the fuse element 720 includes a fusion portion 740 between the terminals 750, and the fusion portion 740 is a portion in which the width of the fuse element 720 is locally narrowed, and is configured to generate heat and fuse to break the current when the current to be broken by the electric circuit breaker flows.
The arc-extinguishing material 730 is a granular arc-extinguishing material made of silica sand or the like, or a gaseous arc-extinguishing material made of nitrogen gas or the like, and is configured to extinguish the arc generated between the terminals 750 after the fusion of the fusion portion 740. As the fuse function portion 700, an existing fuse that is conventionally known and in which an arc-extinguishing material and a fuse element are enclosed in a casing can be used, and a fuse having arc-extinguishing performance based on a current or a voltage to be broken by the electric circuit breaker can be appropriately adopted. Note that the fuse function portion 700 can be attached to any place in the housing 300. By attaching the fuse function portion 700 to the housing 300, the fuse function portion 700 is less likely to be affected by an impact due to the movement of the moving body 500 and is less likely to be damaged.
Next, an internal structure of the electric circuit breaker 600 according to the first embodiment of the present invention will be described with reference to
As illustrated in
Note that, as illustrated in
Furthermore, as illustrated in
Moreover, the paired electrodes 540 and 550 are arranged on the lower end side of the moving body 500 so as to face the cut portion 400, and the insulator 560 away from the cut portion 400 is interposed between the paired electrodes and the cut portion 400. Therefore, since the paired electrodes 540 and 550 are not physically and electrically connected to the cut portion 400, the current flowing through the electric circuit does not flow in the fuse function portion 700 via the electrodes 540 and 550. As a result, it is possible to prevent the current in the electric circuit from constantly flowing through the fuse function portion 700, and it is possible to prevent heat generation and deterioration of the fuse function portion 700. As described later, the electric circuit breaker 600 can induce an arc generated when the electric circuit is broken in the fuse function portion 700 to effectively and quickly extinguish the arc. Therefore, an arc-extinguishing material for extinguishing the arc is not enclosed in the housing portion 310 (in particular, around the cut piece 420). Note that, basically, it is not necessary to enclose the arc-extinguishing material in the housing portion 310, but the arc-extinguishing material may be enclosed in the housing portion 310 depending on the specification.
Next, a state where the electric circuit breaker 600 breaks an electric circuit in a case where an overcurrent belonging to a relatively low current range lower than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device S determines that the abnormal current belongs to a relatively low current range lower than a predetermined value (for example, 1000 to 2000 A [amps]). Next, the device S inputs the abnormality signal X1 to the second power source 830. As a result, the gunpowder in the second power source 830 explodes, and the air pressure due to the explosion is transmitted to the terminal portion 812 of the regulating body 810. Then, the regulating body 810 is forcefully blown toward the housing portion 310 of the housing 300 by the air pressure and instantaneously moves toward the moving body 500 in the housing portion 820 of the regulating unit 800. As a result, as illustrated in
Thereafter, the device S inputs the abnormality signal X2 to the first power source P. As a result, the gunpowder in the first power source P explodes, and the air pressure due to the explosion is transmitted to the recessed portion 511 on the upper end side of the moving body 500. The moving body 500 is forcefully blown from the first end portion 320 toward the second end portion 330 by the air pressure, and instantaneously moves toward the second end portion 330 in the housing portion 310.
Then, as illustrated in
In addition, as illustrated in
Note that when the current belonging to the relatively low current range flows in the fuse function portion 700 through the electrode 540 and the electrode 550, the current belongs to the relatively low current range, and thus the fusion portion 740 of the fuse function portion 700 is not fused and the current cannot be broken, or it takes a relatively long time to break the current, and the overcurrent flowing through the electric circuit cannot be broken immediately.
Next, a state where the electric circuit breaker 600 breaks an electric circuit in a case where an overcurrent belonging to a relatively high current range higher than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device S determines that the abnormal current does not belong to a relatively low current range lower than a predetermined value but belongs to a relatively high current range higher than the predetermined value. Next, the device S inputs the abnormality signal X2 only to the first power source P without inputting the abnormality signal X1 to the second power source 830.
As a result, the gunpowder in the first power source P explodes, and the moving body 500 instantaneously moves toward the second end portion 330 in the housing portion 310. Then, as illustrated in
In this state, since the electrode 540 and the electrode 550 are not in contact with the base piece 430, the current I1 flowing through the base piece 430 does not flow through the electrode 540 and the electrode 550 in the fuse function portion 700. However, the cut piece 420 immediately after being cut and separated is close to the base piece 430, and the abnormal current belongs to the relatively high current range higher than the predetermined value. Therefore, in this state, the arc discharge is instantaneously generated between the cut piece 420 and the base piece 430, and the current I1 can flow between the base pieces 430 on both sides through the cut piece 420.
Next, as illustrated in
Next, as illustrated in
In addition, as illustrated in
As illustrated in
As described above, when the electric circuit breaker 600 breaks a relatively high current (fault current) flowing through the electric circuit, as illustrated in
Note that, as illustrated in
As described above, according to the electric circuit breaker 600 of the present invention, in a case where the overcurrent belonging to the relatively low current range flows through the electric circuit, as illustrated in
Next, an electric circuit breaker 600A according to a second embodiment of the present invention will be described with reference to
The regulating unit 800A formed of an insulator such as a synthetic resin is attached to the lower housing 100A. The regulating unit 800A includes a housing portion 820A in which a regulating body 810A is slidably housed, and a second power source 830A for moving the regulating body 810A. The regulating body 810A has a substantially rectangular parallelepiped shape, includes a terminal portion 812A and a distal end portion 811A, and includes a space 813A in which a part of an abutment base 112A to be described later can be housed. In addition, the lower housing 100A includes a through-hole 150A that allows a lower housing portion 110A in the lower housing and the housing portion 820A of the regulating unit 800A to communicate with each other, and the through-hole 150A is formed in a manner that the regulating body 810A of the regulating unit 800A can be inserted therethrough. As described in detail later, power such as air pressure generated from the second power source 830A housed in the housing portion 820A is transmitted to the regulating body 810A in the housing portion 820A, and the moving regulating body 810A is inserted through the through-hole 150A and moved to the lower housing portion 110A of the lower housing 100A. Note that the regulating unit 800A is attached to the lower housing 100A, but is not limited thereto, and can be attached to any place as long as it is a part of the housing 300.
Next, a method of assembling the electric circuit breaker 600A of the present invention will be described with reference to
When the electric circuit breaker 600A is assembled, first, the abutment base 112A with a substantially T shape formed of an insulator is fixed to the bottom of the lower housing portion 110A of the lower housing 100A. Next, a cut portion 400A is disposed in a manner that a cut piece 420A traverses the lower housing portion 110A of the lower housing 100A.
Next, an upper housing 200A is fitted from above the lower housing 100A in a manner that the side of a body 510A of a moving body 500A is inserted into an upper housing portion 210A of the upper housing 200A. Then, a housing 300A including the lower housing 100A and the upper housing 200A is assembled in a state where the cut portion 400A and the moving body 500A are housed therein. Furthermore, a first power source PA is attached to a power source storage portion 221A of the upper housing 200A, and a part of the first power source PA is housed in a recessed portion 511A of the moving body 500A.
In addition, the regulating unit 800A is attached to the lower housing 100A. A part of the regulating body 810A is configured to be movable into the lower housing portion 110A of the lower housing 100A by the second power source 830A. When it is detected that an abnormal current flows through the electric circuit and an abnormality signal is input from an external device to the second power source 830A, for example, the gunpowder in the second power source 830A is exploded, and the regulating body 810A is instantaneously pushed out and moved in the housing portion 820A by the air pressure due to the explosion.
The electric circuit breaker 600A also includes a fuse function portion 700A. Terminals 750A on both sides of a fuse element 720A are electrically connected to paired electrodes 540A and 550A by connection members 760A such as electric wires. Note that the fuse function portion 700A can be attached to any place in the housing 300A.
Next, an internal structure of the electric circuit breaker 600A according to the second embodiment of the present invention will be described with reference to
The assembled and completed electric circuit breaker 600A is attached in an electric circuit to be protected and used. Specifically, a base piece 430A of the cut portion 400A is connected to a part of the electric circuit, and the cut portion 400A constitutes a part of the electric circuit. An insulator 560A provided at the lower end of the moving body 500A extends along the cut piece 420A and is disposed away from the cut piece 420A. In a normal state, since the base piece 430A and the cut piece 420A of the cut portion 400A are not cut and are physically and electrically connected, a current flows through the electric circuit via the base piece 430A and the cut piece 420A of the cut portion 400A. In addition, the side of the distal end portion 811A of the regulating body 810A of the regulating unit 800A is inserted into the through-hole 150A of the housing 300A but does not project to the housing portion 310A. Therefore, in the normal state, a part of the regulating body 810A of the regulating unit 800A does not project to the housing portion 310A, and the regulating unit 800A does not regulate the movement of the moving body 500A.
Furthermore, as illustrated in
Next, a state where the electric circuit breaker 600A breaks an electric circuit in a case where an overcurrent belonging to a relatively low current range lower than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device SA determines that the abnormal current belongs to a relatively low current range lower than a predetermined value (for example, 1000 to 2000 A [amps]). Next, the device SA inputs the abnormality signal X1A to the second power source 830A. As a result, the gunpowder in the second power source 830A explodes, and the air pressure due to the explosion is transmitted to the terminal portion 812A of the regulating body 810A. Then, the regulating body 810A is forcefully blown toward the housing portion 310A of the housing 300A by the air pressure and moves in the housing portion 820A. The regulating body 810A then projects into the housing portion 310A of the housing 300A and is located under the moving body 500. At this time, since the abutment base 112A disposed in the housing portion 310A is housed in the space 813A of the regulating body 810A, it does not interfere with the movement of the regulating body 810A.
Thereafter, the device SA inputs the abnormality signal X2A to the first power source PA. As a result, the gunpowder in the first power source PA explodes, and the moving body 500A is forcefully blown from the first end portion 320A toward the second end portion 330A by the air pressure due to the explosion, and instantaneously moves toward the second end portion 330A in the housing portion 310A.
Then, the cut piece 420A is strongly pushed downward by the insulator 560A of the moving body 500A, and the cut piece 420A is cut in the vicinity of the coupling portion between the cut piece 420A and the base piece 430A and physically separated from the base piece 430A. Therefore, the state where the base pieces 430A on both sides are energized is immediately broken, and an overcurrent can be prevented from flowing through the electric circuit. Note that, since the abnormal current belongs to the relatively low current range lower than the predetermined value, the arc discharge is not generated even if the distance between the cut piece 420A and the base piece 430A that are separated is short, and it is possible to more reliably prevent the arc discharge from being generated by the insulator 560A interposed between the base pieces 430A.
In addition, since the lower end side of the moving body 500A abuts on the regulating body 810A projecting into the housing portion 310A so as to sandwich the separated cut piece 420A with the regulating body, the moving body 500A cannot further move toward the second end portion 330A. In this state, similarly to the electric circuit breaker 600 according to the first embodiment illustrated in
Next, the case where an overcurrent belonging to a relatively high current range higher than a predetermined value flows through the electric circuit will be described. When detecting an abnormal current in the electric circuit, the device SA determines that the abnormal current does not belong to a relatively low current range lower than a predetermined value but belongs to a relatively high current range higher than the predetermined value. Next, the device SA inputs the abnormality signal X2A only to the first power source PA without inputting the abnormality signal X1A to the second power source 830A. Note that, since the device SA does not input the abnormality signal X1A to the second power source 830A, the regulating unit 800A is not operated, and the regulating body 810A does not project into the housing portion 310A of the housing 300A, and thus the movement of the moving body 500A is not regulated by the regulating unit 800A.
Then, the gunpowder in the first power source P explodes by the abnormality signal X2A, and the moving body 500A instantaneously moves toward the second end portion 330A in the housing portion 310A. The subsequent operation of the electric circuit breaker 600A to break the electric circuit is similar to the operation mode of the electric circuit breaker 600 according to the first embodiment illustrated in
Next, an electric circuit breaker 600B according to a third embodiment of the present invention will be described with reference to
A regulating unit 800B formed of an insulator such as a synthetic resin is attached to the lower housing 100B. The regulating unit 800B includes a housing portion 820B in which a regulating body 810B is slidably housed, and a second power source 830B for moving the regulating body 810B. The regulating body 810B has a substantially rectangular parallelepiped shape with a sharp upper end 814B, includes a terminal portion 812B and a distal end portion 811B, and includes a substantially rectangular parallelepiped space 813B in which a part of an abutment base 112B to be described later can be housed. In addition, the lower housing 100B includes a through-hole 150B that allows a lower housing portion 110B in the lower housing and the housing portion 820B of the regulating unit 800B to communicate with each other, and the through-hole 150B is formed in a manner that the regulating body 810B of the regulating unit 800B can be inserted therethrough. As described in detail later, power such as air pressure generated from the second power source 830B housed in the housing portion 820B is transmitted to the regulating body 810B in the housing portion 820B to move the regulating body 810B toward the lower housing portion 110B of the lower housing 100B. Then, the regulating body 810B, which has moved, passes through the through-hole 150B and moves into the lower housing portion 110B of the lower housing 100B. Note that the regulating unit 800B is attached to the lower housing 100B, but is not limited thereto, and can be attached to any place as long as it is a part of the housing 300B.
Next, a method of assembling the electric circuit breaker 600B of the present invention will be described with reference to
When the electric circuit breaker 600B is assembled, first, the substantially rectangular parallelepiped abutment base 112B with a sharp distal end 118B formed of an insulator is fixed to the bottom of the lower housing portion 110B of the lower housing 100B. Next, a cut portion 400B is disposed in a manner that a cut piece 420B traverses the lower housing portion 110B of the lower housing 100B.
Next, an upper housing 200B is fitted from above the lower housing 100B in a manner that the side of a body 510B of a moving body 500B is inserted into an upper housing portion 210B of the upper housing 200B. Then, a housing 300B including the lower housing 100B and the upper housing 200B is assembled in a state where the cut portion 400B and the moving body 500B are housed therein. Furthermore, a first power source PB is attached to a power source storage portion 221B of the upper housing 200B, and a part of the first power source PB is housed in a recessed portion 511B of the moving body 500B.
In addition, the regulating unit 800B is attached to the lower housing 100B. A part of the regulating body 810B is configured to be movable into the lower housing portion 110B of the lower housing 100B by the second power source 830B. When it is detected that an abnormal current flows through the electric circuit and an abnormality signal is input from an external device to the second power source 830B, for example, the gunpowder in the second power source 830B is exploded, and the regulating body 810B is instantaneously pushed out and moved in the housing portion 820B by the air pressure due to the explosion.
The electric circuit breaker 600B also includes a fuse function portion 700B. Terminals 750B on both sides of a fuse element 720B are electrically connected to paired electrodes 540B and 550B arranged in the lower housing portion 110B of the lower housing 100B by connection members 760B such as electric wires. Note that the fuse function portion 700B can be attached to any place in the housing 300B.
Next, an internal structure of the electric circuit breaker 600B according to the third embodiment of the present invention will be described with reference to
The assembled and completed electric circuit breaker 600B is attached in an electric circuit to be protected and used. Specifically, a base piece 430B of the cut portion 400B is connected to a part of the electric circuit, and the cut portion 400B constitutes a part of the electric circuit. Furthermore, the electrode 540B and the electrode 550B are arranged on the side of a second end portion 330B in the housing portion 310B of the housing 300B, and are located on the opposite side of the moving body 500B with the cut piece 420B interposed therebetween. In addition, the fuse function portion 700B is fixed at an arbitrary position of the housing 300B. Furthermore, a pair of conductors 570B formed of metal such as copper is provided on the distal end side of the moving body 500B so as to face the cut pieces 420B. Note that, in a normal state, since the base piece 430B and the cut piece 420B of the cut portion 400B are not cut and are physically and electrically connected, a current I1B flows through the electric circuit via the base piece 430B and the cut piece 420B of the cut portion 400B. Note that the paired electrodes 540B and 550B are arranged below the cut piece 420B away from the cut piece 420B. Therefore, since the paired electrodes 540B and 550B are not physically and electrically connected to the cut portion 400B, the current flowing through the electric circuit does not flow in the fuse function portion 700B via the electrodes 540B and 550B. In addition, the conductors 570B on both sides are physically separated from each other and are not electrically connected to each other. Moreover, the conductor 570B is disposed above the cut piece 420B away from the cut piece 420B.
In addition, as illustrated in
Furthermore, as illustrated in
Next, a state where the electric circuit breaker 600B breaks an electric circuit in a case where an overcurrent belonging to a relatively low current range lower than a predetermined value flows through the electric circuit will be described with reference to
First, when detecting an abnormal current in the electric circuit, the device SB determines that the abnormal current belongs to a relatively low current range lower than a predetermined value (for example, 1000 to 2000 A [amps]). Next, the device SB inputs the abnormality signal X1B to the second power source 830B. As a result, the gunpowder in the second power source 830B explodes, and the air pressure due to the explosion is transmitted to the terminal portion 812B of the regulating body 810B. Then, the regulating body 810B is forcefully blown toward the housing portion 310B of the housing 300B by the air pressure and moves in the housing portion 820B. The regulating body 810B then projects into the housing portion 310B of the housing 300B and is located under the moving body 500B. At this time, since the abutment base 112B disposed in the housing portion 310B is housed in the space 813B of the regulating body 810B, it does not interfere with the movement of the regulating body 810B. A height L1 of the regulating body 810B is higher than a height L2 of the abutment base 112B. Therefore, as described later, by the moving body 500B abutting on the regulating body 810B with a high height, the amount of movement by which the moving body 500B can move downward toward the second end portion 330B can be further regulated.
Thereafter, the device SB inputs the abnormality signal X2B to the first power source PB. As a result, the gunpowder in the first power source PB explodes, and the moving body 500B is forcefully blown from the first end portion 320B toward the second end portion 330B by the air pressure due to the explosion, and instantaneously moves toward the second end portion 330B in the housing portion 310B.
As illustrated in
In addition, since a projection 530B of the moving body 500B abuts on the upper end 814B of the regulating body 810B projecting into the housing portion 310B, the moving body 500B cannot further move toward the second end portion 330B. Then, the conductors 570B of the moving body 500B are not in contact with the electrode 540B and the electrode 550B, respectively. Note that the cut piece 420B, which has been cut, is also not in contact with the electrodes 540B and the electrode 550B.
Therefore, since the electrode 540B and the electrode 550B are not electrically connected to the individual base pieces 430 via the conductors 570B, the current flowing through the base piece 430B does not flow through the electrode and the conductor 570B in the fuse function portion 700B. That is, the regulating body 810B regulates the movement of the moving body 500B in a manner that a part of the cut portion 400 and the electrode do not come into contact with each other in order to make the cut portion 400B and the fuse function portion 700B unconnected.
Next, a state where the electric circuit breaker 600B breaks an electric circuit in a case where an overcurrent belonging to a relatively high current range higher than a predetermined value flows through the electric circuit will be described with reference to
First, when detecting an abnormal current in the electric circuit, the device SB determines that the abnormal current does not belong to a relatively low current range lower than a predetermined value but belongs to a relatively high current range higher than the predetermined value. Next, the device SB inputs the abnormality signal X2B only to the first power source PB without inputting the abnormality signal X1B to the second power source 830B.
As a result, the gunpowder in the first power source PB explodes, and the moving body 500B instantaneously moves toward the second end portion 330B in the housing portion 310B. Then, the paired conductors 570B arranged on the lower end side of the moving body 500B come into contact with the cut piece 420B of the cut portion 400B. Then, as illustrated in
When the moving body 500B further moves toward the second end portion 330B, as illustrated in
Next, as illustrated in
In addition, as illustrated in
As illustrated in
As described above, in the electric circuit breaker 600B, a relatively high current (fault current) flowing through the electric circuit when the electric circuit is broken is induced in the fuse function portion 700B, and the arc generated by the induced current can be effectively and quickly extinguished in the fuse function portion 700B. In addition, before the state where the cut portion 400B is energized is broken and an arc is generated between the base pieces 430B on both sides, the state where the cut portion 400B and the fuse function portion 700B are connected is secured, so that the arc due to a relatively high fault current can be reliably induced in the fuse function portion 700B and extinguished in the fuse function portion 700B. As a result, it is possible to prevent the electric circuit breaker 600B from being damaged by the arc generated between the base pieces 430B in the housing 300B, and to safely break the electric circuit.
Furthermore, by providing the pair of electrodes (540B, 550B) and the fuse function portion 700B not on the side of the moving body 500B but on the side of the housing 300B, it is possible to easily maintain a state where the connectivity between the pair of electrodes (540B, 550B) and the fuse function portion 700B is stably and reliably kept without being affected by the movement of the moving body 500B. Therefore, the connection configuration (connection member or the like) between the pair of electrodes (540B, 550B) and the fuse function portion 700B can be simplified without considering the movement of the moving body 500B.
As described above, according to the electric circuit breaker 600B of the present invention, in a case where the overcurrent belonging to the relatively low current range flows through the electric circuit, as illustrated in
Next, an electric circuit breaker 600C according to a fourth embodiment of the present invention will be described with reference to
As illustrated in
Furthermore, placement portions 113C recessed based on the shape of a base piece 430C are provided in a part of an upper surface 120C of the lower housing 100C so that the base piece 430C of a cut portion 400C can be placed. The placement portions 113C are arranged on both sides of the lower housing portion 110C so as to face each other, and support the cut portion 400C extending linearly on both sides.
In addition, the circuit 900C is connected in parallel with the cut portion 400C. The entire circuit 900C is a metal conductor such as copper in order to be electrically connected to the cut portion 400C via a fuse function portion 700C. The circuit 900C includes a base piece 930C directly coupled to one base piece 430C of the cut portion 400C and a base piece 930C coupled to the other base piece 430C of the cut portion 400C via the fuse function portion 700C. Moreover, the circuit includes a cut piece 940C positioned between the base pieces 930C. Furthermore, placement portions 115C recessed based on the shape of the base piece 930C are provided in a part of the upper surface 120C of the lower housing 100C so that the base piece 930C of the circuit 900C can be placed. The placement portions 115C are arranged on both sides of the lower housing portion 160C so as to face each other, and support the circuit 900C extending linearly on both sides.
Furthermore, an upper housing 200C is a substantially quadrangular prism formed of an insulator such as a synthetic resin, and forms a pair with the lower housing 100C to constitute a housing 300C. The upper housing includes a hollow upper housing portion 210C therein, and the upper housing portion 210C is configured to house the moving body 500C. In addition, the upper housing 200C also includes a hollow upper housing portion 170C so as to be adjacent to the upper housing portion 210C. The upper housing portion 170C is configured to house the breaker 970C.
Furthermore, insertion portions 213C recessed based on the shape of the base piece 430C are provided in a part of a lower surface 230C of the upper housing 200C so that the base piece 430C of the cut portion 400C can be placed. The insertion portions 213C are arranged on both sides of the upper housing portion 210C so as to face each other, and are arranged at positions corresponding to the placement portions 113C of the lower housing 100C. Furthermore, insertion portions 215C recessed based on the shape of the base piece 930C are provided in a part of the lower surface 230C of the upper housing 200C so that the base piece 930C of the circuit 900C can be placed. The insertion portions 215C are arranged on both sides of the upper housing portion 170C so as to face each other, and support the circuit 900C extending linearly on both sides.
Moreover, a power source storage portion 221C in which a first power source PC is housed is formed in a part of the side of an upper surface 220C of the upper housing 200C. The power source storage portion 221C communicates with the upper end side of the upper housing portion 210C. When it is detected that an abnormal current flows through the electric circuit, an abnormality signal is input from an external device to the first power source PC. Then, for example, the gunpowder in the first power source PC is exploded, and the moving body 500C is instantaneously pushed out and moved in a housing portion 310C including the upper housing portion 210C and the lower housing portion 110C by the air pressure due to the explosion. Note that the housing portion 310C extends from a first end portion 320C of the housing 300C to a second end portion 330C opposite to the first end portion 320C. Since the moving body 500C is disposed on the side of the first end portion 320C, the moving body can move toward the second end portion 330C in the housing portion 310C by the first power source PC provided on the side of the first end portion 320C.
Moreover, a power source storage portion 241C in which a second power source 990C is housed is formed in a part of the side of the upper surface 220C of the upper housing 200C. The power source storage portion 241C communicates with the upper end side of the upper housing portion 170C. When it is detected that an abnormal current flows through the electric circuit, an abnormality signal is input from an external device to the second power source 990C. Then, for example, the gunpowder in the second power source 990C is exploded, and the breaker 970C is instantaneously pushed out and moved in a housing portion 380C including the upper housing portion 170C and the lower housing portion 160C by the air pressure due to the explosion. Note that the housing portion 380C extends from the first end portion 320C of the housing 300C to the second end portion 330C opposite to the first end portion 320C. Since the breaker 970C is disposed on the side of the first end portion 320C, the breaker can move toward the second end portion 330C in the housing portion 380C by the second power source 990C provided on the side of the first end portion 320C.
The electric circuit breaker 600C also includes the fuse function portion 700C. The fuse function portion 700C includes a fuse element 720C made of a conductive metal such as copper or an alloy thereof in a hollow and insulating casing 710C, and the periphery of the fuse element 720C inside the casing 710C is filled with an arc-extinguishing material 730C. One terminal 750C of the fuse function portion 700C is connected to the base piece 430C of the cut portion 400C, and the other terminal 750C of the fuse function portion 700C is connected to the base piece 930C of the circuit 900C. Therefore, the fuse function portion 700C is electrically connected to the cut portion 400C via the circuit 900C. In addition, the fuse element 720C includes a fusion portion 740C between the terminals 750C, and the fusion portion 740C is a portion in which the width of the fuse element 720C is locally narrowed, and is configured to generate heat and fuse to break the current when the current to be broken by the electric circuit breaker flows. Note that the fuse function portion 700C is housed in a housing portion 251C of the upper housing 200C.
Further, as illustrated in
In addition, in the normal state, a projection 971C of the breaker 970C extends along the cut piece 940C and is disposed away from the cut piece 940C. That is, the circuit 900C is neither disconnected nor broken by the breaker 970C. Note that the resistance value of the fuse function portion 700C is larger than the resistance value of the cut portion 400C. Since the current I1C flowing through the cut portion 400C and a current I1C′ flowing through the fuse element 720C are proportional to the reciprocal of each resistance value, the magnitude of the current I1C′ in the normal state is as small as about ten percent of the total current (current I1C+current I1C′).
Furthermore, as illustrated in
Note that, as described later, in a case where a relatively high current flows, the electric circuit breaker 600C can induce an arc generated when the electric circuit is broken in the fuse function portion 700C to effectively and quickly extinguish the arc. Therefore, an arc-extinguishing material for extinguishing the arc is not enclosed in the housing portion 310C (in particular, around the cut piece 420). Note that, basically, it is not necessary to enclose the arc-extinguishing material in the housing portion 310C, but the arc-extinguishing material may be enclosed in the housing portion 310C depending on the specification.
Next, a state where the electric circuit breaker 600C breaks an electric circuit in a case where an overcurrent belonging to a relatively low current range lower than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device SC determines that the abnormal current belongs to a relatively low current range lower than a predetermined value (for example, 1000 to 2000 A [amps]). Next, the device SC inputs the abnormality signal X1C to the second power source 990C. As a result, the gunpowder in the second power source 990C explodes, and the air pressure due to the explosion is transmitted to the breaker 970C. The breaker 970C is then forcefully blown from the first end portion 320C toward the second end portion 330C by the air pressure, and instantaneously moves toward the second end portion 330 in the housing portion 380C. Then, as illustrated in
Note that when the current belonging to the relatively low current range flows in the fuse function portion 700C through the circuit 900C, the fusion portion 740C of the fuse function portion 700C is not fused by the current belonging to the relatively low current range and thus the current cannot be broken, or it takes a relatively long time to break the current, and the overcurrent flowing through the electric circuit cannot be broken immediately.
Thereafter, the device SC inputs the abnormality signal X2C to the first power source PC. As a result, the gunpowder in the first power source PC explodes, and the moving body 500C is forcefully blown from the first end portion 320C toward the second end portion 330C by the air pressure due to the explosion, and instantaneously moves toward the second end portion 330C in the housing portion 310C. Then, as illustrated in
Next, a state where the electric circuit breaker 600C breaks an electric circuit in a case where an overcurrent belonging to a relatively high current range higher than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device SC determines that the abnormal current does not belong to a relatively low current range lower than a predetermined value but belongs to a relatively high current range higher than the predetermined value. Next, the device SC inputs the abnormality signal X2C only to the first power source PC without inputting the abnormality signal X1C to the second power source 990C.
As a result, the gunpowder in the first power source PC explodes, and the moving body 500C instantaneously moves toward the second end portion 330C in the housing portion 310C. Then, as illustrated in
In addition, since the overcurrent belonging to the relatively high current range flows through the base pieces 430C on both sides connected to the electric circuit, an arc is possibly generated between the base piece 430C and the cut piece 420C immediately after cutting. However, as illustrated in
The current I3C induced in the fuse function portion 700C then causes the fusion portion 740C of the fuse function portion 700C to generate heat and fuse. Note that, when the cut piece 420C is cut by the moving body 500C to break the electric circuit, the current I3C is induced in the fuse function portion 700C to flow through the electric circuit. Therefore, strictly speaking, the electric circuit is not completely broken. However, since the rating of the fusion portion 740C of the fuse function portion 700C is reduced, the fusion portion 740C is immediately fused by the current I3C, and the electric circuit is immediately completely broken.
Furthermore, after the fusion portion 740C is fused, an arc is generated between the terminals 750C of the fuse function portion 700C by the voltage applied to the base pieces 430C on both sides connected to the electric circuit, but the arc is quickly and effectively extinguished by the arc-extinguishing material 730C in the fuse function portion 700C.
As described above, according to the electric circuit breaker 600C of the present invention, a relatively high current (fault current) flowing through the electric circuit when the electric circuit is broken is induced in the fuse function portion 700C, and the arc generated by the induced current can be effectively and quickly extinguished in the fuse function portion 700C. As a result, it is possible to prevent the electric circuit breaker 600C from being damaged by the arc generated between the base pieces 430C in the housing 300C, and to safely break the electric circuit.
As described above, according to the electric circuit breaker 600C of the present invention, in a case where the overcurrent belonging to the relatively low current range flows through the electric circuit, as illustrated in
Next, an electric circuit breaker 600D according to a fifth embodiment of the present invention will be described with reference to
As illustrated in
Furthermore, placement portions 113D recessed based on the shape of a base piece 430D are provided in a part of an upper surface 120D of the lower housing 100D so that the base piece 430D of a cut portion 400D can be placed. The placement portions 113D are arranged on both sides of the lower housing portion 110D so as to face each other, and support the cut portion 400D extending linearly on both sides.
In addition, the circuit 900D is connected in parallel with the cut portion 400D. The entire circuit 900D is a metal conductor such as copper in order to be electrically connected to the cut portion 400D via a fuse element 720D. The circuit 900D includes a base piece 930D directly coupled to one base piece 430D of the cut portion 400D and another base piece 930D directly coupled to the other base piece 430D of the cut portion 400D, and is coupled to the cut portion 400D via the fuse element 720D. More specifically, the linearly extending fuse element 720D is inserted in a housing portion 972D penetrating the breaker 970D in a front-rear direction, and end portions 721D on both sides of the fuse element 720D projecting outward from the housing portion 972D are individually coupled to the base pieces 930D. The fuse element 720D constitutes a part of the circuit 900D and also constitutes a part of a fuse function portion to be described later. Furthermore, placement portions 115D recessed based on the shape of the base piece 930D are provided in a part of the upper surface 120D of the lower housing 100D so that the base piece 930D of the circuit 900D can be placed. The placement portions 115D are arranged on both sides of the lower housing portion 160D so as to face each other, and support the circuit 900D extending linearly on both sides.
Furthermore, an upper housing 200D is a substantially quadrangular prism formed of an insulator such as a synthetic resin, and forms a pair with the lower housing 100D to constitute a housing 300D. The upper housing includes a hollow upper housing portion 210D therein, and the upper housing portion 210D is configured to house the moving body 500D. In addition, the upper housing 200D includes a hollow upper housing portion 170D so as to be adjacent to the upper housing portion 210D. The upper housing portion 170D is configured to house the breaker 970D.
Furthermore, insertion portions 213D recessed based on the shape of the base piece 430D are provided in a part of a lower surface 230D of the upper housing 200D so that the base piece 430D of the cut portion 400D can be inserted. The insertion portions 213D are arranged on both sides of the upper housing portion 210D so as to face each other, and are arranged at positions corresponding to the placement portions 113D of the lower housing 100D. Furthermore, insertion portions 215D recessed based on the shape of the base piece 930D are provided in a part of the lower surface 230D of the upper housing 200D so that the base piece 930D of the circuit 900D can be placed. The insertion portions 215D are arranged on both sides of the upper housing portion 170D so as to face each other, and support the circuit 900D extending linearly on both sides.
Moreover, a power source storage portion 221D in which a first power source PD is housed is formed in a part of the side of an upper surface 220D of the upper housing 200D. The power source storage portion 221D communicates with the upper end side of the upper housing portion 210D. When it is detected that an abnormal current flows through the electric circuit, an abnormality signal is input from an external device to the first power source PD. Then, for example, the gunpowder in the first power source PD is exploded, and the moving body 500D is instantaneously pushed out and moved in a housing portion 310D including the upper housing portion 210D and the lower housing portion 110D by the air pressure due to the explosion. Note that the housing portion 310D extends from a first end portion 320D of the housing 300D to a second end portion 330D opposite to the first end portion 320D. Since the moving body 500D is disposed on the side of the first end portion 320D, the moving body can move toward the second end portion 330D in the housing portion 310D by the first power source PD provided on the side of the first end portion 320D.
Moreover, a power source storage portion 241D in which a second power source 990D is housed is formed in a part of the side of the upper surface 220D of the upper housing 200D. When it is detected that an abnormal current flows through the electric circuit, an abnormality signal is input from an external device to the second power source 990D. Then, for example, the gunpowder in the second power source 990D is exploded, and the breaker 970D is instantaneously pushed out and moved in a housing portion 380D including the upper housing portion 170D and the lower housing portion 160D by the air pressure due to the explosion. Note that the housing portion 380D extends from the first end portion 320D of the housing 300D to the second end portion 330D opposite to the first end portion 320D. Since the breaker 970D is disposed on the side of the first end portion 320D, the breaker can move toward the second end portion 330D in the housing portion 380D by the second power source 990D provided on the side of the first end portion 320D.
The electric circuit breaker 600D also includes the fuse element 720D. The periphery of the fuse element 720D is filled with a granular arc-extinguishing material 730D. In addition, one end portion 721D of the fuse element 720D is connected to the base piece 930D directly coupled to the base piece 430D of the cut portion 400D, and the other end portion 721D of the fuse element 720D is connected to another base piece 930D of the circuit 900D. Therefore, the fuse element 720D is electrically connected in parallel with the cut portion 400D via the circuit 900D. In addition, the fuse element 720D includes a fusion portion 740D between both ends, and the fusion portion 740D is a portion in which the width of the fuse element 720D is locally narrowed, and is configured to generate heat and fuse to break the current when the current to be broken by the electric circuit breaker flows. Note that the fuse element 720D is housed in the housing portion 972D of the breaker 970D. The housing portion 972D is filled with the arc-extinguishing material 730D so as to surround the fuse element 720D. The fuse function portion of the electric circuit breaker 600D is different from the fuse function portion 700C illustrated in
Further, as illustrated in
In addition, in the normal state, the housing portion 972D of the breaker 970D is filled with the arc-extinguishing material 730D so as to surround the fuse element 720D, and the fuse element 720D connects the two base pieces 930D. That is, the circuit 900D is neither disconnected nor broken by the breaker 970D. Note that the resistance value of the fuse element 720D is larger than the resistance value of the cut portion 400D. Since the current I1D flowing through the cut portion 400D and a current I1D′ flowing through the fuse element 720D are proportional to the reciprocal of each resistance value, the magnitude of the current I1D′ in the normal state is as small as about ten percent of the total current (current I1D+current I1D′).
Furthermore, as illustrated in
Note that, as described later, in a case where a relatively high current flows, the electric circuit breaker 600D can induce an arc generated when the electric circuit is broken in the fuse element 720D to effectively and quickly extinguish the arc. Therefore, an arc-extinguishing material for extinguishing the arc is not enclosed in the housing portion 310D (in particular, around the cut piece 420D). Note that, basically, it is not necessary to enclose the arc-extinguishing material in the housing portion 310D, but the arc-extinguishing material may be enclosed in the housing portion 310D depending on the specification.
Next, a state where the electric circuit breaker 600D breaks an electric circuit in a case where an overcurrent belonging to a relatively low current range lower than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device SD determines that the abnormal current belongs to a relatively low current range lower than a predetermined value (for example, 1000 to 2000 A [amps]). Next, the device SD inputs the abnormality signal X1D to the second power source 990D. As a result, the gunpowder in the second power source 990D explodes, and the air pressure due to the explosion is transmitted to the breaker 970D. The breaker 970D is then forcefully blown from the first end portion 320D toward the second end portion 330D by the air pressure, and instantaneously moves toward the second end portion 330D in the housing portion 380D. Then, as illustrated in
Note that when the current belonging to the relatively low current range flows in the fuse element 720D through the circuit 900D, the fuse element 720D is not fused by the current belonging to the relatively low current range and thus the current cannot be broken, or it takes a relatively long time to break the current, and the overcurrent flowing through the electric circuit cannot be broken immediately.
Thereafter, the device SD inputs the abnormality signal X2D to the first power source PD. As a result, the gunpowder in the first power source PD explodes, and the moving body 500D is forcefully blown from the first end portion 320D toward the second end portion 330D by the air pressure due to the explosion, and instantaneously moves toward the second end portion 330D in the housing portion 310D. Then, as illustrated in
Next, a state where the electric circuit breaker 600D breaks an electric circuit in a case where an overcurrent belonging to a relatively high current range higher than a predetermined value flows through the electric circuit will be described with reference to
First, assuming that, when detecting an abnormal current in the electric circuit, the device SD determines that the abnormal current does not belong to a relatively low current range lower than a predetermined value but belongs to a relatively high current range higher than the predetermined value. Next, the device SD inputs the abnormality signal X2D only to the first power source PD without inputting the abnormality signal X1D to the second power source 990D.
As a result, the gunpowder in the first power source PD explodes, and the moving body 500D instantaneously moves toward the second end portion 330D in the housing portion 310D. Then, as illustrated in
In addition, since the overcurrent belonging to the relatively high current range flows through the base pieces 430D on both sides connected to the electric circuit, an arc is possibly generated between the base piece 430D and the cut piece 420D immediately after cutting. However, as illustrated in
The current I3D induced in the fuse element 720D then causes the fusion portion 740D of the fuse element 720D to generate heat and fuse. Note that, when the cut piece 420D is cut by the moving body 500D to break the electric circuit, the current I3D is induced in the fuse element 720D to flow through the electric circuit. Therefore, strictly speaking, the electric circuit is not completely broken. However, since the rating of the fusion portion 740D of the fuse element 720D is reduced, the fusion portion 740D is immediately fused by the current I3D, and the electric circuit is immediately completely broken.
Furthermore, after the fusion portion 740D is fused, an arc is generated between the terminals 721D of the fuse element 720D by the voltage applied to the base pieces 430D on both sides connected to the electric circuit, but the arc is quickly and effectively extinguished by the arc-extinguishing material 730D in the housing portion 972D of the breaker 970D.
As described above, according to the electric circuit breaker 600D of the present invention, a relatively high current (fault current) flowing through the electric circuit when the electric circuit is broken is induced in the fuse element 720D of the fuse function portion, and the arc generated by the induced current can be effectively and quickly extinguished by the arc-extinguishing material 730D. As a result, it is possible to prevent the electric circuit breaker 600D from being damaged by the arc generated between the base pieces 430D in the housing 300D, and to safely break the electric circuit.
As described above, according to the electric circuit breaker 600D of the present invention, in a case where the overcurrent belonging to the relatively low current range flows through the electric circuit, as illustrated in FIG. 32, under a state where the cut portion 400D and the fuse element 720D are not connected, the cut piece 420D between the base pieces 430D on both sides of the cut portion 400D is cut and the state where the base pieces 430D on both sides are energized is immediately broken, so that the overcurrent is prevented from flowing through the electric circuit. Therefore, it is possible to solve the problem that, as in a conventional case, the current belonging to the relatively low current range cannot be broken because the fusion portion 740D of the fuse element 720D is not fused or the overcurrent flowing through the electric circuit cannot be broken immediately because it takes a relatively long time to break the current. On the other hand, in a case where the overcurrent belonging to the relatively high current range flows through the electric circuit, as illustrated in
In addition, the electric circuit breaker of the present invention is not limited to the above embodiments, and various modifications and combinations are possible within the scope of the claims and the scope of the embodiments, and these modifications and combinations are also included in the scope of rights.
Number | Date | Country | Kind |
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2021-100645 | Jun 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/018346 | 4/21/2022 | WO |