Information
-
Patent Grant
-
6354580
-
Patent Number
6,354,580
-
Date Filed
Friday, September 29, 200024 years ago
-
Date Issued
Tuesday, March 12, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 269 32
- 269 225
- 269 226
- 269 228
- 269 243
- 269 285
-
International Classifications
-
Abstract
Disclosed is an electric clamp apparatus comprising a rotary driving section for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of the rotary driving section; a ball screw mechanism for converting rotary motion transmitted by the gear mechanism into rectilinear motion; and a toggle link mechanism for converting the rectilinear motion transmitted by the ball screw mechanism into rotary action of a clamp arm.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electric clamp apparatus which makes it possible to clamp a workpiece to be positioned on a carriage and transported, for example, in an automatic assembling line.
2. Description of the Related Art
Conventionally, for example, in an automatic assembling line for automobiles, a workpiece such as an engine is transported by using a carriage, and it is subjected to a variety of machining steps and assembling steps at respective stations.
In each of the stations, it is necessary to position the workpiece at a predetermined position in order to fix the workpiece to a jig. In recent years, a system is adopted, in which a clamp apparatus is provided for the carriage itself, the workpiece is transported in a state of being clamped on the carriage, and only the carriage is positioned in each of the stations.
In this system, a fluid pressure-operated cylinder, for example, a pneumatic cylinder is used as a driving source for driving the clamp apparatus.
However, the clamp concerning the conventional technique as described above involves the following inconvenience. That is, for example, when the pneumatic cylinder is used as the driving source, then the air piping is required, and the piping operation is complicated. Further, the installation space is restricted due to a plurality of tubes to be used for the air piping.
Further, it is necessary to install, for example, a fluid pressure-operated apparatus (for example, pressure reducing valve) for controlling the supply pressure so that the pressure (source pressure) of the compressed air supplied from a compressed air supply source is adapted to the pneumatic cylinder to be used. An inconvenience arises such that it is impossible to contemplate effective utilization of the installation space.
Furthermore, it is demanded to enhance the clamping force on the workpiece by further increasing the driving force of the driving source.
In view of the above, as shown in
FIG. 8
, a toggle lever-tightening apparatus
3
is suggested, in which the rotary motion of a motor
1
is converted into the rectilinear motion of a screw spindle
2
, and thus the screw spindle
2
is displaced in the upward and downward directions (see the specification of European Patent Publication No. 0243599A).
The toggle lever-tightening apparatus
3
concerning the conventional technique adopts the following arrangement. That is, the motor
1
drives a pinion
5
by the aid of a drive shaft
4
, the pinion
5
is meshed with a gear
7
having teeth
6
at the inner side, and the teeth
6
are cooperated with the screw spindle
2
. The screw spindle
2
is displaced in the upward and downward directions depending on the direction of rotation of the motor
1
.
However, the toggle lever-tightening apparatus
3
concerning the conventional technique described above adopts the arrangement in which the rotary driving force of the motor
3
is directly transmitted to the screw spindle
2
by the aid of the gear
7
. In the case of the gear
7
which is formed to have a thin-walled wall thickness, the meshing portion with respect to the screw spindle
2
is designed to be small. It is feared that the durability is deteriorated by the load exerted on the meshing portion, and hence any fluctuation occurs in the rectilinear motion of the screw spindle
2
.
Further, the toggle lever-tightening apparatus
3
concerning the conventional technique described above involves the following inconvenience. That is, the large shock arises at the displacement terminal position of the rotation of the arm
8
. The vibration, which is caused by the shock, is transmitted to the meshing portion between the screw spindle
2
and the gear
7
and to the meshing portion between the pinion
5
and the gear
7
respectively. As a result, the smooth rectilinear motion of the spindle
2
is obstructed. Further, the durability is deteriorated for the members (screw spindle
2
, gear
7
, and pinion
5
) for constructing the meshing portions.
SUMMARY OF THE INVENTION
A general object of the present invention is to provide an electric clamp apparatus which makes it possible to eliminate the complicated air piping or the like, and effectively utilize the installation space.
A principal object of the present invention is to provide an electric clamp apparatus which makes it possible to further increase the clamping force by using, as a driving source, a rotary driving source which performs rotary driving in accordance with an electric signal.
Another object of the present invention is to provide an electric clamp apparatus which makes it possible to avoid the transmission of the vibration caused by the shock, to a gear mechanism or the like in a body, by buffering the shock which is brought about when a clamp arm arrives at the displacement terminal position.
Still another object of the present invention is to provide an electric clamp apparatus which makes it possible to smoothly displace, in the linear direction, a ball screw shaft to which the rotary driving force of a rotary driving source is transmitted.
The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present invention is shown by way of illustrative example.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a vertical sectional view taken along the axial direction, illustrating an electric clamp apparatus according to an embodiment of the present invention;
FIG. 2
shows a vertical sectional view illustrating a rotary driving section for constructing the electric clamp apparatus shown in
FIG. 1
;
FIG. 3
shows a magnified vertical sectional view illustrating a link mechanism for constructing the electric clamp apparatus shown in
FIG. 1
;
FIG. 4
illustrates the operation depicting a clamped state;
FIG. 5
shows a vertical sectional view taken along the axial direction, illustrating an electric clamp apparatus according to another embodiment of the present invention;
FIG. 6
shows a magnified vertical sectional view illustrating an air cushion mechanism provided for the electric clamp apparatus shown in
FIG. 5
;
FIG. 7
shows, with partial cross section, a plan view illustrating the shape of a piston; and
FIG. 8
shows a side view illustrating a schematic arrangement of a toggle lever-tightening apparatus concerning the conventional technique.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
An electric clamp apparatus
10
according to an embodiment of the present invention is shown in FIG.
1
.
The electric clamp apparatus
10
comprises a body
12
, a rotary driving section
14
which is arranged on the lower side of the body
12
, and a clamp arm
18
which is connected to a bearing section
15
having a rectangular cross section protruding to the outside through a pair of substantially circular openings (not shown) formed through the body
12
.
As shown in
FIG. 2
, the rotary driving section
14
is composed of, for example, an ignition motor or a brushless motor. The rotary driving section
14
comprises a rotary driving source
16
which is driven and rotated when an electric signal is inputted, and a brake mechanism
22
which is formed and integrated into one unit together with the rotary driving source
16
and which stops the rotation of a drive shaft
20
of the rotary driving source
16
, for example, upon the cutoff of the power source such as the power failure.
The rotary driving source
16
includes an unillustrated stator, an unillustrated rotor which is rotated integrally with the drive shaft
20
, a first bearing member
24
a
and a second bearing member
24
b
which rotatably support the drive shaft
20
, and a lining member
26
which is provided on the first end side in the axial direction of the rotor and which is rotatable integrally with the drive shaft
20
.
The brake mechanism
22
includes a disk member
28
which is displaceable substantially in parallel to the axis of the drive shaft
20
(in the vertical direction in
FIG. 2
) in accordance with the magnetically exciting action of an unillustrated solenoid arranged at the inside. In this arrangement, when the power source is cut off, for example, due to the power failure, then the disk member
28
is displaced toward the lining member
26
to press the lining member
26
, and thus the braking state is given. On the other hand, the braking state is canceled by applying the electric power to the solenoid to separate the disk member
28
from the lining member
26
in accordance with the magnetically exciting action of the solenoid.
As shown in
FIG. 1
, a rotary driving force-transmitting section
32
, which transmits the rotary driving force of the rotary driving source
16
to a toggle link mechanism
30
, is provided in the body
12
. The rotary driving force-transmitting section
32
comprises a gear mechanism
34
and a ball screw mechanism
36
.
The gear mechanism
34
includes a first gear
38
having a small diameter which is coaxially connected to the drive shaft
20
of the rotary driving source
16
, and a second gear
44
having a large diameter which is formed with second teeth
42
to be meshed with first teeth
40
of the first gear
38
and which is arranged to be substantially parallel to the axis of the drive shaft
20
. On the other hand, the ball screw mechanism
36
includes a substantially cylindrical ball screw nut
48
which is provided to be rotatable integrally with the second gear
44
by the aid of a plurality of connecting pins
46
, and a ball screw shaft
52
which is displaceable in the axial direction by making engagement with a penetrating screw hole
50
of the ball screw nut
48
. The second gear
44
and the ball screw nut
48
are rotatably supported by a first bearing member
54
a
and a second bearing member
54
b
respectively.
In this arrangement, the diameter of the second gear
44
is set to be larger than the diameter of the first gear
38
.
Accordingly, it is possible to adjust the distance between the axes of the ball screw shaft
52
and the drive shaft
20
of the rotary driving source
16
.
The ball screw nut
48
is provided with a plurality of balls
56
which roll along an unillustrated circulating track. The ball screw shaft
52
is arranged to be displaceable in the axial direction in accordance with the rolling action of the balls
56
. Reference numerals
58
,
60
indicate a washer and a ring for holding the first bearing member
54
a
respectively.
In this arrangement, the second gear
44
and the ball screw nut
48
are connected in an integrated manner by the aid of the plurality of connecting pins
46
, and they are provided to be rotatable integrally about the center of rotation of the central axis of the ball screw shaft
52
by the aid of the first and second bearing members
54
a
,
54
b
. Therefore, the ball screw shaft
52
is movable upwardly and downwardly in accordance with the rotary action of the second gear
44
and the ball screw nut
48
.
The toggle link mechanism
30
, which converts the rectilinear motion of the ball screw shaft
52
into the rotary motion of the clamp arm
18
by the aid of a knuckle joint
62
, is provided at the first end of the ball screw shaft
52
. A rotation-preventive member
66
, which functions to prevent the rotation of the ball screw shaft
52
by making engagement with a groove
64
having a rectangular cross section formed on the inner wall surface of the body
12
, is installed on the first end side of the ball screw shaft
52
.
The knuckle joint
62
comprises a knuckle pin
68
having a substantially T-shaped cross section which is connected to the first end of the ball screw shaft
52
, and a knuckle block
70
which has a forked section to be engaged with the head of the knuckle pin
68
.
As shown in
FIGS. 3 and 4
, the toggle link mechanism
30
comprises a link plate
74
which is connected to the upper side of the knuckle block
70
by the aid of a first pin member
72
, and a support lever
76
which is rotatably supported by the pair of substantially circular openings (not shown) formed through the body
12
.
The link plate
74
is interposed between the knuckle block
70
and the support lever
76
, and it functions to link the knuckle joint
62
and the support lever
76
. That is, the link plate
74
is formed with a pair of holes
78
a
,
78
b
which are separated from each other by a predetermined spacing distance. The link plate
74
is connected to the knuckle block
70
by the aid of the first pin member
72
rotatably fitted to the first hole
78
a
, and it is connected to the support lever
76
by the aid of a second pin member
80
which is rotatably fitted to the second hole
78
b.
The support lever
76
has the bearing section
15
having a rectangular cross section which is formed to protrude in a direction substantially perpendicular to the axis of the ball screw shaft
52
and which is exposed to the outside from the body
12
via the unillustrated openings. The clamp arm
18
for clamping an unillustrated workpiece is detachably installed to the bearing section
15
. In this arrangement, the support lever
76
is provided to make the rotary action integrally with the clamp arm
18
.
The rectilinear motion of the ball screw shaft
52
is transmitted to the support lever
76
via the knuckle joint
62
and the link plate
74
. The support lever
76
is designed to be rotatable by a predetermined angle about the center of rotation of the bearing section
15
which protrudes from the pair of openings formed through the body
12
.
Recesses
82
each having a semicircular cross section are formed on the upper side of the inner wall surfaces of the body
12
respectively. As shown in
FIG. 4
, a needle roller
86
, which is rotatable by making engagement with a circular arc-shaped side surface section
84
of the link plate
74
, is provided for the recess
82
. The needle roller
86
comprises a pin member
88
which is fixed on the side of the body
12
, a ring-shaped roller
90
which is rotatable in a predetermined direction about the center of rotation of the pin member
88
, and a plurality of needles (not shown) which are arranged in the circumferential direction between the outer circumferential surface of the pin member
88
and the inner circumferential surface of the roller
90
.
When the toggle link mechanism
30
is operated, the needle roller
86
is rotated along the circular arc-shaped side surface section
84
of the link plate
74
. Accordingly, the link plate
74
is smoothly lifted and tilted. As a result, the rectilinear motion of the ball screw shaft
52
is smoothly converted into the rotary motion of the clamp arm
18
by the aid of the toggle link mechanism
30
.
A pair of metal detecting objects
94
a
,
94
b
are connected to the knuckle block
70
via a dog
92
. A pair of sensors
96
a
,
96
b
, which sense the positions of the metal detecting objects
94
a
,
94
b
by utilizing the change of impedance in accordance with the approaching action of the metal detecting objects
94
a
,
94
b
, are provided on the outer wall surface of the body
12
. The rotation position of the clamp arm
18
can be detected by sensing the metal detecting object
94
a
(
94
b
) by using the sensor
96
a
(
96
b
).
The rotation of the drive shaft
20
is stopped by the brake mechanism
22
provided for the rotary driving section
14
upon the cutoff of the power source such as the power failure. Accordingly, it is possible to reliably maintain the clamped state of the workpiece. Therefore, even when the power source is cut off, it is possible to prevent the workpiece from falling which would be otherwise caused by being released from the clamped state.
The electric clamp apparatus
10
according to the embodiment of the present invention is basically constructed as described above. Next, its operation, function, and effect will be explained.
At first, the electric clamp apparatus
10
is fixed at a predetermined position by the aid of an unillustrated fixing means. It is assumed that the brake mechanism
22
, which is provided for the rotary driving section
14
, is in a state of being released from the braking operation. The following description will be made assuming that the initial position is given at the bottom dead center in the unclamped state as shown in FIG.
3
.
After performing the preparatory operation as described above, the unillustrated power source is energized at the initial position to drive and rotate the rotary driving source
16
. The first gear
38
, which is meshed with the drive shaft
20
of the rotary driving source
16
, is rotated about the center of rotation of the drive shaft
20
. The second gear
44
is rotated in the direction opposite to the direction of the first gear
38
by the aid of the second teeth
42
meshed with the first teeth
40
of the first gear
38
. The ball screw nut
48
, which is integrally connected to the second gear
44
by the aid of the plurality of connecting pins
46
, is rotated. The ball screw shaft
52
, which is engaged with the ball screw nut
48
, is moved upwardly in accordance with the rolling action of the plurality of balls
56
.
As described above, the rotary driving force of the rotary driving source
16
can be increased by allowing the gear mechanism
34
to intervene between the rotary driving source
16
and the ball screw mechanism
36
. Paradoxically, the miniaturized motor having the small rotary driving force can be used by providing the gear mechanism
34
. As a result, it is possible to miniaturize the entire electric clamp apparatus.
The rectilinear motion of the ball screw shaft
52
is transmitted to the toggle link mechanism
30
via the knuckle joint
62
, and it is converted into the rotary motion of the clamp arm
18
in accordance with the rotary action of the support lever
76
which constitutes the toggle link mechanism
30
.
That is, the rectilinear motion of the ball screw shaft
52
causes the action of the force to press the knuckle joint
62
and the link plate
74
in the upward direction. The pressing force exerted on the link plate
74
rotates the link plate
74
by a predetermined angle about the support point of the first pin member
72
. Further, the support lever
76
is rotated in the direction of the arrow A in accordance with the linking action of the link plate
74
(see FIG.
3
).
Therefore, the clamp arm
18
is rotated by a predetermined angle in the direction of the arrow B about the support point of the bearing section
15
of the support lever
76
. Accordingly, the clamp arm
18
arrives at the clamped state to grip the workpiece. When the ball screw shaft
52
is slightly moved upwardly after the clamp arm
18
stops the rotary action to give the clamped state, the ball screw shaft
52
arrives at the top dead center to give the displacement terminal position of the ball screw shaft
52
(see FIG.
4
). The arrival at the top dead center is confirmed by sensing the metal detecting object
94
b
by the sensor
96
b.
In the clamped state described above, the energizing state is continued for the rotary driving source
16
. Therefore, the clamping force for gripping the workpiece is held to be substantially constant by the aid of the clamp arm
18
.
In order to cancel the clamped state and give the unclamped state, the polarity of the current is inverted for the rotary driving source
16
. Accordingly, the first gear
38
is rotated in a direction opposite to the above, and the ball screw shaft
52
is moved downwardly. Thus, the clamp arm
18
is displaced in the direction to make separation from the workpiece, resulting in restoration to the initial position.
According to the embodiment of the present invention, the torque of the rotary driving source
16
is increased by providing the gear mechanism
34
as the rotary driving force-transmitting section
32
. Thus, it is possible to further enhance the clamping force of the clamp arm
18
with respect to the workpiece.
In the embodiment of the present invention, the rotary driving source
16
such as the motor is used as the driving source. Accordingly, the complexity of the air piping or the like is eliminated. Further, it is unnecessary to install the fluid pressure-operated apparatus or the like for controlling the supply pressure. Therefore, it is possible to effectively utilize the installation space.
Further, in the embodiment of the present invention, the second gear
42
, which constitutes the gear mechanism
34
, is not directly meshed with the ball screw shaft
52
. The ball screw nut
48
and the second gear
42
are connected in the integrated manner by the aid of the plurality of connecting pins
46
. The ball screw nut
48
and the ball screw shaft
52
are directly engaged with each other. Accordingly, it is possible to set the large meshing portion with respect to the ball screw shaft
52
. As a result, it is possible to decrease the load exerted on the meshing portion between the ball screw shaft
52
and the ball screw nut
48
, and it is possible to improve the durability. Further, it is possible to avoid the fluctuation of the ball screw shaft
52
, and it is possible to ensure the smooth rectilinear motion.
The embodiment of the present invention has been explained based on the use of the ball screw mechanism
36
. However, there is no limitation thereto. It is a matter of course that an unillustrated feed screw mechanism including, for example, a sliding screw may be used.
Next, an electric clamp apparatus
100
according to another embodiment of the present invention is shown in
FIGS. 5
to
7
. The same constitutive components as those of electric clamp apparatus
10
shown in
FIG. 1
are designated by the same reference numerals, detailed explanation of which will be omitted.
As shown in
FIG. 5
, the electric clamp apparatus
100
according to the another embodiment is provided with an air cushion mechanism
102
for mitigating the shock generated at the displacement terminal position when the clamp arm
18
is rotated in the direction of the arrow A or B.
The air cushion mechanism
102
is provided on the lower side of the ball screw shat
52
, and it includes a first block member
104
which is disposed on the upper side, a second block member
106
which is disposed on the lower side, a cylinder
108
which is integrally connected between the first block member
104
and the second block member
106
, a columnar piston rod
110
which is connected to the lower side of the ball screw shaft
52
to make displacement in an integrated manner, and a piston
112
which is connected to the piston rod
110
to make sliding displacement along the cylinder
108
. An unillustrated piston packing is installed to the outer circumferential surface of the piston
112
by the aid of an annular groove.
In this arrangement, a closed chamber
114
is formed by the first block member
104
, the second block member
106
, and the cylinder
108
. The chamber
114
is divided by the piston
112
into an upper chamber
114
a
and a lower chamber
114
b
. As shown in
FIG. 7
, the piston
112
is formed to have a substantially hexagonal cross section in which the corners are chamfered to give curved lines. The inner circumferential surface of the cylinder
108
is also formed to have a substantially hexagonal cross section corresponding to the shape of the piston
112
. Accordingly, the rotation-preventive function is effected for the ball screw shaft
52
.
As shown in
FIG. 6
, a through-hole
116
, which is provided to allow the ball screw shaft
52
and the piston rod
110
to make displacement in the upward and downward directions, is formed through the first block member
104
. A ring-shaped first cushion packing
118
a
is installed with an annular groove to the inner circumferential surface of the through-hole
116
. The outer circumferential surface of the piston rod
110
, which is formed to be slightly larger than the diameter of the ball screw shaft
52
, is surrounded by the first cushion packing
118
a
. Thus, the sealing function is exhibited. The interior of the upper chamber
114
a
is maintained in an air-tight manner.
A first throttle valve
120
a
is screwed into a screw hole of the first block member
104
. A tapered section
122
having its gradually decreasing diameter is formed at a first end of the first throttle valve
120
a
. The tapered section
122
of the first throttle valve
120
a
faces an orifice
126
having a small diameter of a first passage
124
for making communication between the interior of the upper chamber
114
a
and the outside. The flow rate of the air to be discharged from the inside of the upper chamber
114
a
to the outside via the first passage
124
is regulated by suppressing the flow rate of the air flowing through the first passage
124
by increasing the screwing amount of the first throttle valve
120
a.
A recess
128
, which is faced by the end of the piston rod
110
, is formed for the second block member
106
disposed on the lower side. A ring-shaped second cushion packing
118
b
is installed with an annular groove to the inner circumferential surface of the recess
128
. The outer circumferential surface of the piston rod
110
is surrounded by the second cushion packing
118
b
. Thus, the sealing function is exhibited. The interior of the lower chamber
114
b
is maintained in an air-tight manner.
A second throttle valve
120
b
is screwed into a screw hole of the second block member
106
. A tapered section
122
having its gradually decreasing diameter is formed at a first end of the second throttle valve
120
b
. The tapered section
122
of the second throttle valve
120
b
faces an orifice
126
having a small diameter of a second passage
130
for making communication between the interior of the lower chamber
114
b
and the outside. The flow rate of the air to be discharged from the inside of the lower chamber
114
b
to the outside via the second passage
130
is regulated by suppressing the flow rate of the air flowing through the second passage
130
by increasing the screwing amount of the second throttle valve
120
b.
Each of the first throttle valve
120
a
and the second throttle valve
120
b
is not limited to the variable throttle, which may be a fixed throttle.
A communication passage
132
, which communicates with the second passage
130
, is formed for the recess
128
. When the piston rod
110
is sealed by the second cushion packing
118
b
, the air, which remains on the lower side of the recess
128
, is discharged to the outside via the communication passage
132
.
Further, as shown in
FIG. 5
, an intermediate gear
136
, which is rotatably supported by the aid of a bearing member
134
, is provided between the first gear
38
and the second gear
44
. The bearing member
134
is rotatably supported by a shaft member
138
which is fixed to the body
12
. In this arrangement, the distance between the axes of the drive shaft
20
of the rotary driving source
16
and the ball screw shaft
52
can be adjusted and set to be a predetermined distance by providing the intermediate gear
136
.
The electric clamp apparatus
100
according to the another embodiment is operated as follows. That is, before the clamp arm
18
is rotated in the direction of the arrow B to give the clamped state, the air in the upper chamber
114
a
is pressed by the piston
112
which is moved upwardly integrally with the ball screw shaft
52
. The air is discharged to the outside via the first passage
124
. During this process, the air, which flows through the first passage
124
, is throttled to give a predetermined flow rate by the aid of the tapered section
122
of the first throttle valve
120
a
facing the small diameter orifice
126
of the first passage
124
. Accordingly, it is possible to buffer the shock generated when the clamp arm
18
arrives at the displacement terminal position.
On the other hand, before the clamp arm
18
is rotated in the direction of the arrow A to give the unclamped state, the air in the lower chamber
114
b
is pressed by the piston
112
which is moved downwardly integrally with the ball screw shaft
52
. The air is discharged to the outside via the second passage
130
. During this process, the air, which flows through the second passage
130
, is throttled to give a predetermined flow rate by the aid of the tapered section
122
of the second throttle valve
120
b
facing the small diameter orifice
126
of the second passage
130
. Accordingly, it is possible to buffer the shock generated when the clamp arm
18
arrives at the displacement terminal position on the unclamped side.
As described above, when the clamp arm
18
is rotated to arrive at the displacement terminal position, the shock is suppressed by the air cushion mechanism
102
. Therefore, the vibration, which is caused by the shock, is prevented from transmission, for example, to the meshing portion between the ball screw nut
48
and the ball screw shaft
52
, the meshing portion between the second gear
44
and the intermediate gear
136
, and the meshing portion between the first gear
38
and the intermediate gear
136
. As a result, the smooth rectilinear motion of the ball screw shaft
52
is ensured, and it is possible to improve the durability of the members for constructing the meshing portions.
The other functions and effects are the same as those of the electric clamp apparatus
10
shown in
FIG. 1
, detailed explanation of which is omitted.
Claims
- 1. An electric clamp apparatus capable of gripping a workpiece by means of a rotatable clamp arm, said clamp apparatus comprising:a rotary driving source for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of said rotary driving source; a feed screw mechanism for converting rotary motion transmitted by said gear mechanism into rectilinear motion; and a toggle link mechanism for converting said rectilinear motion transmitted by said feed screw mechanism into rotary action of said clamp arm, wherein: said gear mechanism includes a first gear which is coaxially connected to a drive shaft of said rotary driving source, and a second gear which is provided with second teeth to be meshed with first teeth of said first gear and which is arranged substantially in parallel to an axis of said drive shaft, and said second gear is rotatable integrally with a nut member which is provided for said feed screw mechanism by the aid of a connecting member.
- 2. The electric clamp apparatus according to claim 1, wherein said feed screw mechanism includes a ball screw nut which is rotatable integrally with said second gear by the aid of a plurality of connecting pins, a ball screw shaft which is displaceable in an axial direction by making engagement with a penetrating screw hole of said ball screw nut, and a plurality of balls which are provided between said ball screw nut and said ball screw shaft and which make rolling movement along a circulating track.
- 3. The electric clamp apparatus according to claim 1, wherein a brake mechanism for stopping rotation of said drive shaft of said rotary driving source upon cutoff of power source is arranged at a portion disposed closely to said rotary driving source.
- 4. The electric clamp apparatus according to claim 1, wherein said toggle link mechanism includes a link plate which Is connected to a first end side of a ball screw shaft provided for said feed screw mechanism, and it is provided with a needle roller for making engagement with a circular arc-shaped side surface section of said link plate.
- 5. The electric clamp apparatus according to claim 4, wherein said toggle link mechanism includes a knuckle block to which a pair of metal detecting objects are connected via a dog, and It is provided with sensors for sensing said metal detecting objects which are displaceable in accordance with rotary action of said clamp arm.
- 6. The electric clamp apparatus according to claim 1, wherein a diameter of said second gear is set to be larger than a diameter of said first gear.
- 7. An electric clamp apparatus capable of gripping-a workpiece by means of a rotatable clamp arm, said clamp apparatus comprising:a rotary driving source for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of said rotary driving source; a feed screw mechanism for converting rotary motion transmitted by said gear mechanism into rectilinear motion; a toggle link mechanism for converting said rectilinear motion transmitted by said feed screw mechanism into rotary action of said clamp arm; and a buffering mechanism for buffering shock generated when said rotatable clamp arm arrives at a displacement terminal position.
- 8. The electric clamp apparatus according to claim 7, wherein said buffering mechanism includes a piston which is displaceable integrally with a ball screw shaft provided for said feed screw mechanism, and a throttle valve for throttling a flow rate of air to be discharged to the outside from the inside of a chamber by being pressed by said piston.
- 9. The electric clamp apparatus according to claim 8, wherein said throttle valve includes a first throttle valve which functions to throttle said air to be discharged to the outside when said clamp arm is rotated in a first direction to arrive at a clamped state, and a second throttle valve which functions to throttle said air to be discharged to the outside when said clamp arm is rotated in a second direction to arrive at an initial position in an unclamped state.
- 10. The electric clamp apparatus according to claim 7, wherein said gear mechanism includes a first gear which is coaxially connected to a drive shaft of said rotary driving source, a second gear which is arranged substantially in parallel to an axis of said drive shaft, and an intermediate gear which is arranged between said first gear and said second gear, and said second gear is rotatable integrally with a nut member which is provided for said feed screw mechanism by the aid of a connecting member.
- 11. The electric clamp apparatus according to claim 7, wherein said feed screw mechanism includes a ball screw nut which is rotatable integrally with said second gear by the aid of a plurality of connecting pins, a ball screw shaft which is displaceable in an axial direction by making engagement with a penetrating screw hole of said ball screw nut, and a plurality of balls which are provided between said ball screw nut and said ball screw shaft and which make rolling movement along a circulating track.
- 12. The electric clamp apparatus according to claim 7, wherein a brake mechanism for stopping rotation of a drive shaft of said rotary driving source upon cutoff of power source is arranged at a portion disposed closely to said rotary driving source.
- 13. The electric clamp apparatus according to claim 7, wherein said toggle link mechanism includes a link plate which is connected to a first end side of a ball screw shaft provided for said feed screw mechanism, and it is provided with a needle roller for making engagement with a circular arc-shaped side surface section of said link plate.
- 14. The electric clamp apparatus according to claim 13, wherein said toggle link mechanism includes a knuckle block to which a pair of metal detecting objects are connected via a dog, and it is provided with sensors for sensing said metal detecting objects which are displaceable in accordance with rotary action of said clamp arm.
- 15. The electric clamp apparatus according to claim 7, wherein a diameter of said second gear is set to be larger than a diameter of said first gear.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-282195 |
Oct 1999 |
JP |
|
Foreign Referenced Citations (1)
Number |
Date |
Country |
0 243 599 |
Nov 1987 |
EP |