Electric clamp apparatus

Information

  • Patent Grant
  • 6354580
  • Patent Number
    6,354,580
  • Date Filed
    Friday, September 29, 2000
    24 years ago
  • Date Issued
    Tuesday, March 12, 2002
    22 years ago
Abstract
Disclosed is an electric clamp apparatus comprising a rotary driving section for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of the rotary driving section; a ball screw mechanism for converting rotary motion transmitted by the gear mechanism into rectilinear motion; and a toggle link mechanism for converting the rectilinear motion transmitted by the ball screw mechanism into rotary action of a clamp arm.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an electric clamp apparatus which makes it possible to clamp a workpiece to be positioned on a carriage and transported, for example, in an automatic assembling line.




2. Description of the Related Art




Conventionally, for example, in an automatic assembling line for automobiles, a workpiece such as an engine is transported by using a carriage, and it is subjected to a variety of machining steps and assembling steps at respective stations.




In each of the stations, it is necessary to position the workpiece at a predetermined position in order to fix the workpiece to a jig. In recent years, a system is adopted, in which a clamp apparatus is provided for the carriage itself, the workpiece is transported in a state of being clamped on the carriage, and only the carriage is positioned in each of the stations.




In this system, a fluid pressure-operated cylinder, for example, a pneumatic cylinder is used as a driving source for driving the clamp apparatus.




However, the clamp concerning the conventional technique as described above involves the following inconvenience. That is, for example, when the pneumatic cylinder is used as the driving source, then the air piping is required, and the piping operation is complicated. Further, the installation space is restricted due to a plurality of tubes to be used for the air piping.




Further, it is necessary to install, for example, a fluid pressure-operated apparatus (for example, pressure reducing valve) for controlling the supply pressure so that the pressure (source pressure) of the compressed air supplied from a compressed air supply source is adapted to the pneumatic cylinder to be used. An inconvenience arises such that it is impossible to contemplate effective utilization of the installation space.




Furthermore, it is demanded to enhance the clamping force on the workpiece by further increasing the driving force of the driving source.




In view of the above, as shown in

FIG. 8

, a toggle lever-tightening apparatus


3


is suggested, in which the rotary motion of a motor


1


is converted into the rectilinear motion of a screw spindle


2


, and thus the screw spindle


2


is displaced in the upward and downward directions (see the specification of European Patent Publication No. 0243599A).




The toggle lever-tightening apparatus


3


concerning the conventional technique adopts the following arrangement. That is, the motor


1


drives a pinion


5


by the aid of a drive shaft


4


, the pinion


5


is meshed with a gear


7


having teeth


6


at the inner side, and the teeth


6


are cooperated with the screw spindle


2


. The screw spindle


2


is displaced in the upward and downward directions depending on the direction of rotation of the motor


1


.




However, the toggle lever-tightening apparatus


3


concerning the conventional technique described above adopts the arrangement in which the rotary driving force of the motor


3


is directly transmitted to the screw spindle


2


by the aid of the gear


7


. In the case of the gear


7


which is formed to have a thin-walled wall thickness, the meshing portion with respect to the screw spindle


2


is designed to be small. It is feared that the durability is deteriorated by the load exerted on the meshing portion, and hence any fluctuation occurs in the rectilinear motion of the screw spindle


2


.




Further, the toggle lever-tightening apparatus


3


concerning the conventional technique described above involves the following inconvenience. That is, the large shock arises at the displacement terminal position of the rotation of the arm


8


. The vibration, which is caused by the shock, is transmitted to the meshing portion between the screw spindle


2


and the gear


7


and to the meshing portion between the pinion


5


and the gear


7


respectively. As a result, the smooth rectilinear motion of the spindle


2


is obstructed. Further, the durability is deteriorated for the members (screw spindle


2


, gear


7


, and pinion


5


) for constructing the meshing portions.




SUMMARY OF THE INVENTION




A general object of the present invention is to provide an electric clamp apparatus which makes it possible to eliminate the complicated air piping or the like, and effectively utilize the installation space.




A principal object of the present invention is to provide an electric clamp apparatus which makes it possible to further increase the clamping force by using, as a driving source, a rotary driving source which performs rotary driving in accordance with an electric signal.




Another object of the present invention is to provide an electric clamp apparatus which makes it possible to avoid the transmission of the vibration caused by the shock, to a gear mechanism or the like in a body, by buffering the shock which is brought about when a clamp arm arrives at the displacement terminal position.




Still another object of the present invention is to provide an electric clamp apparatus which makes it possible to smoothly displace, in the linear direction, a ball screw shaft to which the rotary driving force of a rotary driving source is transmitted.




The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present invention is shown by way of illustrative example.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a vertical sectional view taken along the axial direction, illustrating an electric clamp apparatus according to an embodiment of the present invention;





FIG. 2

shows a vertical sectional view illustrating a rotary driving section for constructing the electric clamp apparatus shown in

FIG. 1

;





FIG. 3

shows a magnified vertical sectional view illustrating a link mechanism for constructing the electric clamp apparatus shown in

FIG. 1

;





FIG. 4

illustrates the operation depicting a clamped state;





FIG. 5

shows a vertical sectional view taken along the axial direction, illustrating an electric clamp apparatus according to another embodiment of the present invention;





FIG. 6

shows a magnified vertical sectional view illustrating an air cushion mechanism provided for the electric clamp apparatus shown in

FIG. 5

;





FIG. 7

shows, with partial cross section, a plan view illustrating the shape of a piston; and





FIG. 8

shows a side view illustrating a schematic arrangement of a toggle lever-tightening apparatus concerning the conventional technique.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




An electric clamp apparatus


10


according to an embodiment of the present invention is shown in FIG.


1


.




The electric clamp apparatus


10


comprises a body


12


, a rotary driving section


14


which is arranged on the lower side of the body


12


, and a clamp arm


18


which is connected to a bearing section


15


having a rectangular cross section protruding to the outside through a pair of substantially circular openings (not shown) formed through the body


12


.




As shown in

FIG. 2

, the rotary driving section


14


is composed of, for example, an ignition motor or a brushless motor. The rotary driving section


14


comprises a rotary driving source


16


which is driven and rotated when an electric signal is inputted, and a brake mechanism


22


which is formed and integrated into one unit together with the rotary driving source


16


and which stops the rotation of a drive shaft


20


of the rotary driving source


16


, for example, upon the cutoff of the power source such as the power failure.




The rotary driving source


16


includes an unillustrated stator, an unillustrated rotor which is rotated integrally with the drive shaft


20


, a first bearing member


24




a


and a second bearing member


24




b


which rotatably support the drive shaft


20


, and a lining member


26


which is provided on the first end side in the axial direction of the rotor and which is rotatable integrally with the drive shaft


20


.




The brake mechanism


22


includes a disk member


28


which is displaceable substantially in parallel to the axis of the drive shaft


20


(in the vertical direction in

FIG. 2

) in accordance with the magnetically exciting action of an unillustrated solenoid arranged at the inside. In this arrangement, when the power source is cut off, for example, due to the power failure, then the disk member


28


is displaced toward the lining member


26


to press the lining member


26


, and thus the braking state is given. On the other hand, the braking state is canceled by applying the electric power to the solenoid to separate the disk member


28


from the lining member


26


in accordance with the magnetically exciting action of the solenoid.




As shown in

FIG. 1

, a rotary driving force-transmitting section


32


, which transmits the rotary driving force of the rotary driving source


16


to a toggle link mechanism


30


, is provided in the body


12


. The rotary driving force-transmitting section


32


comprises a gear mechanism


34


and a ball screw mechanism


36


.




The gear mechanism


34


includes a first gear


38


having a small diameter which is coaxially connected to the drive shaft


20


of the rotary driving source


16


, and a second gear


44


having a large diameter which is formed with second teeth


42


to be meshed with first teeth


40


of the first gear


38


and which is arranged to be substantially parallel to the axis of the drive shaft


20


. On the other hand, the ball screw mechanism


36


includes a substantially cylindrical ball screw nut


48


which is provided to be rotatable integrally with the second gear


44


by the aid of a plurality of connecting pins


46


, and a ball screw shaft


52


which is displaceable in the axial direction by making engagement with a penetrating screw hole


50


of the ball screw nut


48


. The second gear


44


and the ball screw nut


48


are rotatably supported by a first bearing member


54




a


and a second bearing member


54




b


respectively.




In this arrangement, the diameter of the second gear


44


is set to be larger than the diameter of the first gear


38


.




Accordingly, it is possible to adjust the distance between the axes of the ball screw shaft


52


and the drive shaft


20


of the rotary driving source


16


.




The ball screw nut


48


is provided with a plurality of balls


56


which roll along an unillustrated circulating track. The ball screw shaft


52


is arranged to be displaceable in the axial direction in accordance with the rolling action of the balls


56


. Reference numerals


58


,


60


indicate a washer and a ring for holding the first bearing member


54




a


respectively.




In this arrangement, the second gear


44


and the ball screw nut


48


are connected in an integrated manner by the aid of the plurality of connecting pins


46


, and they are provided to be rotatable integrally about the center of rotation of the central axis of the ball screw shaft


52


by the aid of the first and second bearing members


54




a


,


54




b


. Therefore, the ball screw shaft


52


is movable upwardly and downwardly in accordance with the rotary action of the second gear


44


and the ball screw nut


48


.




The toggle link mechanism


30


, which converts the rectilinear motion of the ball screw shaft


52


into the rotary motion of the clamp arm


18


by the aid of a knuckle joint


62


, is provided at the first end of the ball screw shaft


52


. A rotation-preventive member


66


, which functions to prevent the rotation of the ball screw shaft


52


by making engagement with a groove


64


having a rectangular cross section formed on the inner wall surface of the body


12


, is installed on the first end side of the ball screw shaft


52


.




The knuckle joint


62


comprises a knuckle pin


68


having a substantially T-shaped cross section which is connected to the first end of the ball screw shaft


52


, and a knuckle block


70


which has a forked section to be engaged with the head of the knuckle pin


68


.




As shown in

FIGS. 3 and 4

, the toggle link mechanism


30


comprises a link plate


74


which is connected to the upper side of the knuckle block


70


by the aid of a first pin member


72


, and a support lever


76


which is rotatably supported by the pair of substantially circular openings (not shown) formed through the body


12


.




The link plate


74


is interposed between the knuckle block


70


and the support lever


76


, and it functions to link the knuckle joint


62


and the support lever


76


. That is, the link plate


74


is formed with a pair of holes


78




a


,


78




b


which are separated from each other by a predetermined spacing distance. The link plate


74


is connected to the knuckle block


70


by the aid of the first pin member


72


rotatably fitted to the first hole


78




a


, and it is connected to the support lever


76


by the aid of a second pin member


80


which is rotatably fitted to the second hole


78




b.






The support lever


76


has the bearing section


15


having a rectangular cross section which is formed to protrude in a direction substantially perpendicular to the axis of the ball screw shaft


52


and which is exposed to the outside from the body


12


via the unillustrated openings. The clamp arm


18


for clamping an unillustrated workpiece is detachably installed to the bearing section


15


. In this arrangement, the support lever


76


is provided to make the rotary action integrally with the clamp arm


18


.




The rectilinear motion of the ball screw shaft


52


is transmitted to the support lever


76


via the knuckle joint


62


and the link plate


74


. The support lever


76


is designed to be rotatable by a predetermined angle about the center of rotation of the bearing section


15


which protrudes from the pair of openings formed through the body


12


.




Recesses


82


each having a semicircular cross section are formed on the upper side of the inner wall surfaces of the body


12


respectively. As shown in

FIG. 4

, a needle roller


86


, which is rotatable by making engagement with a circular arc-shaped side surface section


84


of the link plate


74


, is provided for the recess


82


. The needle roller


86


comprises a pin member


88


which is fixed on the side of the body


12


, a ring-shaped roller


90


which is rotatable in a predetermined direction about the center of rotation of the pin member


88


, and a plurality of needles (not shown) which are arranged in the circumferential direction between the outer circumferential surface of the pin member


88


and the inner circumferential surface of the roller


90


.




When the toggle link mechanism


30


is operated, the needle roller


86


is rotated along the circular arc-shaped side surface section


84


of the link plate


74


. Accordingly, the link plate


74


is smoothly lifted and tilted. As a result, the rectilinear motion of the ball screw shaft


52


is smoothly converted into the rotary motion of the clamp arm


18


by the aid of the toggle link mechanism


30


.




A pair of metal detecting objects


94




a


,


94




b


are connected to the knuckle block


70


via a dog


92


. A pair of sensors


96




a


,


96




b


, which sense the positions of the metal detecting objects


94




a


,


94




b


by utilizing the change of impedance in accordance with the approaching action of the metal detecting objects


94




a


,


94




b


, are provided on the outer wall surface of the body


12


. The rotation position of the clamp arm


18


can be detected by sensing the metal detecting object


94




a


(


94




b


) by using the sensor


96




a


(


96




b


).




The rotation of the drive shaft


20


is stopped by the brake mechanism


22


provided for the rotary driving section


14


upon the cutoff of the power source such as the power failure. Accordingly, it is possible to reliably maintain the clamped state of the workpiece. Therefore, even when the power source is cut off, it is possible to prevent the workpiece from falling which would be otherwise caused by being released from the clamped state.




The electric clamp apparatus


10


according to the embodiment of the present invention is basically constructed as described above. Next, its operation, function, and effect will be explained.




At first, the electric clamp apparatus


10


is fixed at a predetermined position by the aid of an unillustrated fixing means. It is assumed that the brake mechanism


22


, which is provided for the rotary driving section


14


, is in a state of being released from the braking operation. The following description will be made assuming that the initial position is given at the bottom dead center in the unclamped state as shown in FIG.


3


.




After performing the preparatory operation as described above, the unillustrated power source is energized at the initial position to drive and rotate the rotary driving source


16


. The first gear


38


, which is meshed with the drive shaft


20


of the rotary driving source


16


, is rotated about the center of rotation of the drive shaft


20


. The second gear


44


is rotated in the direction opposite to the direction of the first gear


38


by the aid of the second teeth


42


meshed with the first teeth


40


of the first gear


38


. The ball screw nut


48


, which is integrally connected to the second gear


44


by the aid of the plurality of connecting pins


46


, is rotated. The ball screw shaft


52


, which is engaged with the ball screw nut


48


, is moved upwardly in accordance with the rolling action of the plurality of balls


56


.




As described above, the rotary driving force of the rotary driving source


16


can be increased by allowing the gear mechanism


34


to intervene between the rotary driving source


16


and the ball screw mechanism


36


. Paradoxically, the miniaturized motor having the small rotary driving force can be used by providing the gear mechanism


34


. As a result, it is possible to miniaturize the entire electric clamp apparatus.




The rectilinear motion of the ball screw shaft


52


is transmitted to the toggle link mechanism


30


via the knuckle joint


62


, and it is converted into the rotary motion of the clamp arm


18


in accordance with the rotary action of the support lever


76


which constitutes the toggle link mechanism


30


.




That is, the rectilinear motion of the ball screw shaft


52


causes the action of the force to press the knuckle joint


62


and the link plate


74


in the upward direction. The pressing force exerted on the link plate


74


rotates the link plate


74


by a predetermined angle about the support point of the first pin member


72


. Further, the support lever


76


is rotated in the direction of the arrow A in accordance with the linking action of the link plate


74


(see FIG.


3


).




Therefore, the clamp arm


18


is rotated by a predetermined angle in the direction of the arrow B about the support point of the bearing section


15


of the support lever


76


. Accordingly, the clamp arm


18


arrives at the clamped state to grip the workpiece. When the ball screw shaft


52


is slightly moved upwardly after the clamp arm


18


stops the rotary action to give the clamped state, the ball screw shaft


52


arrives at the top dead center to give the displacement terminal position of the ball screw shaft


52


(see FIG.


4


). The arrival at the top dead center is confirmed by sensing the metal detecting object


94




b


by the sensor


96




b.






In the clamped state described above, the energizing state is continued for the rotary driving source


16


. Therefore, the clamping force for gripping the workpiece is held to be substantially constant by the aid of the clamp arm


18


.




In order to cancel the clamped state and give the unclamped state, the polarity of the current is inverted for the rotary driving source


16


. Accordingly, the first gear


38


is rotated in a direction opposite to the above, and the ball screw shaft


52


is moved downwardly. Thus, the clamp arm


18


is displaced in the direction to make separation from the workpiece, resulting in restoration to the initial position.




According to the embodiment of the present invention, the torque of the rotary driving source


16


is increased by providing the gear mechanism


34


as the rotary driving force-transmitting section


32


. Thus, it is possible to further enhance the clamping force of the clamp arm


18


with respect to the workpiece.




In the embodiment of the present invention, the rotary driving source


16


such as the motor is used as the driving source. Accordingly, the complexity of the air piping or the like is eliminated. Further, it is unnecessary to install the fluid pressure-operated apparatus or the like for controlling the supply pressure. Therefore, it is possible to effectively utilize the installation space.




Further, in the embodiment of the present invention, the second gear


42


, which constitutes the gear mechanism


34


, is not directly meshed with the ball screw shaft


52


. The ball screw nut


48


and the second gear


42


are connected in the integrated manner by the aid of the plurality of connecting pins


46


. The ball screw nut


48


and the ball screw shaft


52


are directly engaged with each other. Accordingly, it is possible to set the large meshing portion with respect to the ball screw shaft


52


. As a result, it is possible to decrease the load exerted on the meshing portion between the ball screw shaft


52


and the ball screw nut


48


, and it is possible to improve the durability. Further, it is possible to avoid the fluctuation of the ball screw shaft


52


, and it is possible to ensure the smooth rectilinear motion.




The embodiment of the present invention has been explained based on the use of the ball screw mechanism


36


. However, there is no limitation thereto. It is a matter of course that an unillustrated feed screw mechanism including, for example, a sliding screw may be used.




Next, an electric clamp apparatus


100


according to another embodiment of the present invention is shown in

FIGS. 5

to


7


. The same constitutive components as those of electric clamp apparatus


10


shown in

FIG. 1

are designated by the same reference numerals, detailed explanation of which will be omitted.




As shown in

FIG. 5

, the electric clamp apparatus


100


according to the another embodiment is provided with an air cushion mechanism


102


for mitigating the shock generated at the displacement terminal position when the clamp arm


18


is rotated in the direction of the arrow A or B.




The air cushion mechanism


102


is provided on the lower side of the ball screw shat


52


, and it includes a first block member


104


which is disposed on the upper side, a second block member


106


which is disposed on the lower side, a cylinder


108


which is integrally connected between the first block member


104


and the second block member


106


, a columnar piston rod


110


which is connected to the lower side of the ball screw shaft


52


to make displacement in an integrated manner, and a piston


112


which is connected to the piston rod


110


to make sliding displacement along the cylinder


108


. An unillustrated piston packing is installed to the outer circumferential surface of the piston


112


by the aid of an annular groove.




In this arrangement, a closed chamber


114


is formed by the first block member


104


, the second block member


106


, and the cylinder


108


. The chamber


114


is divided by the piston


112


into an upper chamber


114




a


and a lower chamber


114




b


. As shown in

FIG. 7

, the piston


112


is formed to have a substantially hexagonal cross section in which the corners are chamfered to give curved lines. The inner circumferential surface of the cylinder


108


is also formed to have a substantially hexagonal cross section corresponding to the shape of the piston


112


. Accordingly, the rotation-preventive function is effected for the ball screw shaft


52


.




As shown in

FIG. 6

, a through-hole


116


, which is provided to allow the ball screw shaft


52


and the piston rod


110


to make displacement in the upward and downward directions, is formed through the first block member


104


. A ring-shaped first cushion packing


118




a


is installed with an annular groove to the inner circumferential surface of the through-hole


116


. The outer circumferential surface of the piston rod


110


, which is formed to be slightly larger than the diameter of the ball screw shaft


52


, is surrounded by the first cushion packing


118




a


. Thus, the sealing function is exhibited. The interior of the upper chamber


114




a


is maintained in an air-tight manner.




A first throttle valve


120




a


is screwed into a screw hole of the first block member


104


. A tapered section


122


having its gradually decreasing diameter is formed at a first end of the first throttle valve


120




a


. The tapered section


122


of the first throttle valve


120




a


faces an orifice


126


having a small diameter of a first passage


124


for making communication between the interior of the upper chamber


114




a


and the outside. The flow rate of the air to be discharged from the inside of the upper chamber


114




a


to the outside via the first passage


124


is regulated by suppressing the flow rate of the air flowing through the first passage


124


by increasing the screwing amount of the first throttle valve


120




a.






A recess


128


, which is faced by the end of the piston rod


110


, is formed for the second block member


106


disposed on the lower side. A ring-shaped second cushion packing


118




b


is installed with an annular groove to the inner circumferential surface of the recess


128


. The outer circumferential surface of the piston rod


110


is surrounded by the second cushion packing


118




b


. Thus, the sealing function is exhibited. The interior of the lower chamber


114




b


is maintained in an air-tight manner.




A second throttle valve


120




b


is screwed into a screw hole of the second block member


106


. A tapered section


122


having its gradually decreasing diameter is formed at a first end of the second throttle valve


120




b


. The tapered section


122


of the second throttle valve


120




b


faces an orifice


126


having a small diameter of a second passage


130


for making communication between the interior of the lower chamber


114




b


and the outside. The flow rate of the air to be discharged from the inside of the lower chamber


114




b


to the outside via the second passage


130


is regulated by suppressing the flow rate of the air flowing through the second passage


130


by increasing the screwing amount of the second throttle valve


120




b.






Each of the first throttle valve


120




a


and the second throttle valve


120




b


is not limited to the variable throttle, which may be a fixed throttle.




A communication passage


132


, which communicates with the second passage


130


, is formed for the recess


128


. When the piston rod


110


is sealed by the second cushion packing


118




b


, the air, which remains on the lower side of the recess


128


, is discharged to the outside via the communication passage


132


.




Further, as shown in

FIG. 5

, an intermediate gear


136


, which is rotatably supported by the aid of a bearing member


134


, is provided between the first gear


38


and the second gear


44


. The bearing member


134


is rotatably supported by a shaft member


138


which is fixed to the body


12


. In this arrangement, the distance between the axes of the drive shaft


20


of the rotary driving source


16


and the ball screw shaft


52


can be adjusted and set to be a predetermined distance by providing the intermediate gear


136


.




The electric clamp apparatus


100


according to the another embodiment is operated as follows. That is, before the clamp arm


18


is rotated in the direction of the arrow B to give the clamped state, the air in the upper chamber


114




a


is pressed by the piston


112


which is moved upwardly integrally with the ball screw shaft


52


. The air is discharged to the outside via the first passage


124


. During this process, the air, which flows through the first passage


124


, is throttled to give a predetermined flow rate by the aid of the tapered section


122


of the first throttle valve


120




a


facing the small diameter orifice


126


of the first passage


124


. Accordingly, it is possible to buffer the shock generated when the clamp arm


18


arrives at the displacement terminal position.




On the other hand, before the clamp arm


18


is rotated in the direction of the arrow A to give the unclamped state, the air in the lower chamber


114




b


is pressed by the piston


112


which is moved downwardly integrally with the ball screw shaft


52


. The air is discharged to the outside via the second passage


130


. During this process, the air, which flows through the second passage


130


, is throttled to give a predetermined flow rate by the aid of the tapered section


122


of the second throttle valve


120




b


facing the small diameter orifice


126


of the second passage


130


. Accordingly, it is possible to buffer the shock generated when the clamp arm


18


arrives at the displacement terminal position on the unclamped side.




As described above, when the clamp arm


18


is rotated to arrive at the displacement terminal position, the shock is suppressed by the air cushion mechanism


102


. Therefore, the vibration, which is caused by the shock, is prevented from transmission, for example, to the meshing portion between the ball screw nut


48


and the ball screw shaft


52


, the meshing portion between the second gear


44


and the intermediate gear


136


, and the meshing portion between the first gear


38


and the intermediate gear


136


. As a result, the smooth rectilinear motion of the ball screw shaft


52


is ensured, and it is possible to improve the durability of the members for constructing the meshing portions.




The other functions and effects are the same as those of the electric clamp apparatus


10


shown in

FIG. 1

, detailed explanation of which is omitted.



Claims
  • 1. An electric clamp apparatus capable of gripping a workpiece by means of a rotatable clamp arm, said clamp apparatus comprising:a rotary driving source for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of said rotary driving source; a feed screw mechanism for converting rotary motion transmitted by said gear mechanism into rectilinear motion; and a toggle link mechanism for converting said rectilinear motion transmitted by said feed screw mechanism into rotary action of said clamp arm, wherein: said gear mechanism includes a first gear which is coaxially connected to a drive shaft of said rotary driving source, and a second gear which is provided with second teeth to be meshed with first teeth of said first gear and which is arranged substantially in parallel to an axis of said drive shaft, and said second gear is rotatable integrally with a nut member which is provided for said feed screw mechanism by the aid of a connecting member.
  • 2. The electric clamp apparatus according to claim 1, wherein said feed screw mechanism includes a ball screw nut which is rotatable integrally with said second gear by the aid of a plurality of connecting pins, a ball screw shaft which is displaceable in an axial direction by making engagement with a penetrating screw hole of said ball screw nut, and a plurality of balls which are provided between said ball screw nut and said ball screw shaft and which make rolling movement along a circulating track.
  • 3. The electric clamp apparatus according to claim 1, wherein a brake mechanism for stopping rotation of said drive shaft of said rotary driving source upon cutoff of power source is arranged at a portion disposed closely to said rotary driving source.
  • 4. The electric clamp apparatus according to claim 1, wherein said toggle link mechanism includes a link plate which Is connected to a first end side of a ball screw shaft provided for said feed screw mechanism, and it is provided with a needle roller for making engagement with a circular arc-shaped side surface section of said link plate.
  • 5. The electric clamp apparatus according to claim 4, wherein said toggle link mechanism includes a knuckle block to which a pair of metal detecting objects are connected via a dog, and It is provided with sensors for sensing said metal detecting objects which are displaceable in accordance with rotary action of said clamp arm.
  • 6. The electric clamp apparatus according to claim 1, wherein a diameter of said second gear is set to be larger than a diameter of said first gear.
  • 7. An electric clamp apparatus capable of gripping-a workpiece by means of a rotatable clamp arm, said clamp apparatus comprising:a rotary driving source for making rotary driving in accordance with an electric signal; a gear mechanism for transmitting rotary driving force of said rotary driving source; a feed screw mechanism for converting rotary motion transmitted by said gear mechanism into rectilinear motion; a toggle link mechanism for converting said rectilinear motion transmitted by said feed screw mechanism into rotary action of said clamp arm; and a buffering mechanism for buffering shock generated when said rotatable clamp arm arrives at a displacement terminal position.
  • 8. The electric clamp apparatus according to claim 7, wherein said buffering mechanism includes a piston which is displaceable integrally with a ball screw shaft provided for said feed screw mechanism, and a throttle valve for throttling a flow rate of air to be discharged to the outside from the inside of a chamber by being pressed by said piston.
  • 9. The electric clamp apparatus according to claim 8, wherein said throttle valve includes a first throttle valve which functions to throttle said air to be discharged to the outside when said clamp arm is rotated in a first direction to arrive at a clamped state, and a second throttle valve which functions to throttle said air to be discharged to the outside when said clamp arm is rotated in a second direction to arrive at an initial position in an unclamped state.
  • 10. The electric clamp apparatus according to claim 7, wherein said gear mechanism includes a first gear which is coaxially connected to a drive shaft of said rotary driving source, a second gear which is arranged substantially in parallel to an axis of said drive shaft, and an intermediate gear which is arranged between said first gear and said second gear, and said second gear is rotatable integrally with a nut member which is provided for said feed screw mechanism by the aid of a connecting member.
  • 11. The electric clamp apparatus according to claim 7, wherein said feed screw mechanism includes a ball screw nut which is rotatable integrally with said second gear by the aid of a plurality of connecting pins, a ball screw shaft which is displaceable in an axial direction by making engagement with a penetrating screw hole of said ball screw nut, and a plurality of balls which are provided between said ball screw nut and said ball screw shaft and which make rolling movement along a circulating track.
  • 12. The electric clamp apparatus according to claim 7, wherein a brake mechanism for stopping rotation of a drive shaft of said rotary driving source upon cutoff of power source is arranged at a portion disposed closely to said rotary driving source.
  • 13. The electric clamp apparatus according to claim 7, wherein said toggle link mechanism includes a link plate which is connected to a first end side of a ball screw shaft provided for said feed screw mechanism, and it is provided with a needle roller for making engagement with a circular arc-shaped side surface section of said link plate.
  • 14. The electric clamp apparatus according to claim 13, wherein said toggle link mechanism includes a knuckle block to which a pair of metal detecting objects are connected via a dog, and it is provided with sensors for sensing said metal detecting objects which are displaceable in accordance with rotary action of said clamp arm.
  • 15. The electric clamp apparatus according to claim 7, wherein a diameter of said second gear is set to be larger than a diameter of said first gear.
Priority Claims (1)
Number Date Country Kind
11-282195 Oct 1999 JP
Foreign Referenced Citations (1)
Number Date Country
0 243 599 Nov 1987 EP