Electric cleaning device

Information

  • Patent Grant
  • 6460217
  • Patent Number
    6,460,217
  • Date Filed
    Friday, January 12, 2001
    24 years ago
  • Date Issued
    Tuesday, October 8, 2002
    22 years ago
Abstract
An electric cleaning device circulates exhaust air from an electric blower to a floor intake tool. The exhaust air passes through an exhaust guide, formed as one element, in a main cleaning device unit from the electric blower through a hose to the floor intake tool. The exhaust guide is a resilient unitary resin part with sufficient resilience to permit compression for installation. The springback of the exhaust guide seals the exhaust path against leakage.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an exhaust-circulating (circulating) electric cleaning device (vacuum cleaner) that circulates exhaust air from an electric blower in a main cleaning device unit to a floor intake tool through a hose or a pipe.




In Japanese patent application number 11-163986, the present applicant discloses an electric cleaning device in which a circulation path is formed by a combination of elements which include a cover on a lower portion of a main unit case. Exhaust air from an electric blower in a main cleaning device unit is circulated through the circulation path to a floor intake tool. The exhaust air is guided to a rotating brush in the floor intake tool. Dust from the surface to be cleaned is agitated and loosened by the rotating brush, and then drawn up and sucked in by the reduced pressure in the floor intake tool.




However, the air pressure of the exhaust flowing through the exhaust path is higher than atmospheric pressure. Thus exhaust may leak from gaps between elements forming the exhaust path. The leaking air can cause the dust on the floor surface or carpet, located away from the floor intake tool, to be agitated up and dispersed into the room, which is unhealthy. Also, the leakage reduces the exhaust flow guided to the rotating brush, thus reducing the ability to provide adequate rotation to the rotating brush, and thereby lowering cleaning efficiency.




One way to overcome these problems is to prevent leakage of exhaust air by using sealing means such as gaskets between the elements forming the exhaust path such as the cover. However, this requires installing the sealing means, which makes assembly less efficient. Also, dimensions of elements forming the exhaust path such as the cover may change over time, creating gaps in the exhaust path and resulting in leakage.




The object of the present invention is to overcome the problems described above and to provide an electric cleaning device that uses a simple structure to prevent circulating exhaust air from leaking outside the main case unit.




The first means of the present invention includes: a main cleaning device unit equipped with an electric blower; a flexible hose connected to the main cleaning device unit; an extension pipe selectively connected to the hose; a floor intake tool connected to the extension pipe; and a circulation path circulating exhaust from the electric blower to the floor intake tool. The exhaust guide is formed integrally as a cylinder. One end of the exhaust guide is connected to an opening formed on an electric blower holding chamber housing the electric blower. Another end of the exhaust guide is connected to a communicating opening continuous with the circulation path formed in the hose.




In the first means of the present invention it is desirable for the exhaust guide to be flexible, and for a connecting section formed on the exhaust guide to be fitted to the opening and the communicating opening.




The second means of the present invention includes: a main cleaning device unit equipped with an electric blower; a flexible hose connected to the main cleaning device unit; an extension pipe selectively connected to the hose; a floor intake tool connected to the extension pipe; and a circulation path circulating exhaust from the electric blower to the floor intake tool. A section of a motor case surrounding the electric blower and an exhaust guide connecting a circulation path formed in a hose and circulating exhaust air from the electric blower to the floor intake tool are formed integrally.




The above, and other objects, features and advantages of the present invention will become apparent from the following description read in conjunction with the accompanying drawings, in which like reference numerals designate the same elements.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is across-section drawing of a main cleaning device unit according to a first embodiment of the present invention.





FIG. 2

is a perspective drawing of an exhaust guide.





FIG. 3

is a cross-section drawing extending from a handle tube of a flexible hose to a floor intake tool.





FIG. 4

is a top-view drawing of a floor intake tool.





FIG. 5

is a side-view drawing of the floor intake tool.





FIG. 6

is a front-view drawing of the floor intake tool.





FIG. 7

is a top-view drawing of a floor intake tool with an upper case and cover removed.





FIG. 8

is a cross-section drawing of a floor intake tool.





FIG. 9

is a cross-section drawing along the A—A line in FIG.


3


.





FIG. 10

is a front-view drawing of a pivoting tube and a connecting tube.





FIG. 11

is a side-view drawing of the pivoting tube and connecting tube.





FIG. 12

is a rear-view drawing of a pivoting tube and a connecting tube connected, as well as a bottom-view drawing of the pivoting tube.





FIG. 13

is a cross-section drawing of a pivoting tube and a connecting tube.





FIG. 14

is a cross-section drawing along the B—B line in FIG.


12


.





FIG. 15

is a cross-section drawing along the C—C line in FIG.


12


.





FIG. 16

is a cross-section drawing along the D—D line in

FIG. 12

with a pivoting tube removed.





FIG. 17

is a top-view drawing of a connecting tube.





FIG. 18

is a bottom-view drawing of a connecting tube.





FIG. 19

is a cross-section drawing of a connecting section between a first extension pipe and a second extension pipe.





FIG. 20

is a cross-section drawing along the E—E line in FIG.


18


.





FIG. 21

is a cross-section drawing of a main cleaning device unit according to a second embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to

FIG. 1

, a main cleaning device unit


1


includes a main unit case


2


having a cover


16


(described later) attached to its outer bottom. A front cover


18


(described later) is attached to the front of the main unit case


2


. An intake opening


3


is formed on the front wall of the main unit case


2


. At the front, the main unit case


2


, a dust collection chamber


5


that communicates with the intake opening


3


. A removable paper pack


4


is placed in the dust collection chamber


5


to trap dust. In the middle position, an electric blower holding chamber


7


housing an electric blower


6


. At the rear, a cord reel chamber


9


housing a cord reel


8


.




The electric blower


6


is covered by a motor cover


10


. The motor cover


10


has a first opening


11


radially aligned with the blower of the electric blower


6


. A second opening


12


is radially aligned with the motor of the electric blower


6


. A filter


13


is mounted in the second opening


12


. A portion of the exhaust from the electric blower


6


passes the motor and exits the motor cover through the second opening


12


and the filter


13


along an axis sections of wheels


14


at the sides of the main unit case


2


.




A return opening


15


in the bottom surface of the electric blower holding chamber


7


of the main unit case


2


is aligned with the first opening


11


of the motor cover


10


covering the electric blower


6


.




Referring now to

FIG. 2

, a blow-molded exhaust guide


100


includes a first opening


101


at one of its ends. First opening


101


has dimensions exceeding the dimensions of the return opening


15


. A plurality of second openings


102


(two in this embodiment) are formed at the other end of the exhaust guide


100


. The dimensions of the second openings exceed the dimensions of the communicating openings


23


, described later.




Returning now to

FIG. 1

, a first fitting section


103


is formed near the first opening


101


of the exhaust guide


100


. The first fitting section


103


has dimensions that are smaller than the dimensions of the return opening


15


. A pair of second fitting sections


104


are fitted near the second openings


102


of the exhaust guide


100


. The dimensions of the second fitting sections


104


are smaller than the dimensions of the communicating openings


23


, described later.




The first fitting section


103


is fitted into the return opening


15


and the second fitting sections


104


are fitted into the communicating openings


23


. As a result, exhaust from the electric blower


6


goes through the return opening


15


by way of the exhaust guide


100


and passes through the communicating openings


23


.




The exhaust guide


100


has flexible thin walls. This flexibility allows the first opening


101


and the second openings


102


to be deformed inwardly for easy insertion into the return opening


15


and the communicating openings


23


, respectively. This permits the first fitting section


103


and the second fitting section


104


to be fitted into the return opening


15


and the communicating opening


23


, thus improving assembly efficiency.




The inwardly deformed first opening


101


and the second opening


102


are urged outward by the resilient restorative force of the plastic material from which the exhaust guide


100


is blow molded. This prevents the exhaust guide


100


from disengaging from the return opening


15


and the communicating opening


23


while also improving sealing around the return opening


15


and the communicating opening


23


. The cover


16


covers the exhaust guide


100


. The cover is attached to the outer bottom surface of the main unit case


2


by any convenient means such as the screw shown.




The front cover


18


is attached spaced forward of the front of the main unit case


2


. The space thus formed defines an exhaust space between the front cover and the main unit case


2


. A hose connection cylinder


20


is generally centered in the front cover


18


. A first connecting member


27


of a host


24


, described later, is insertable into the hose connection cylinder


20


. The opening of the hose connecting cylinder


20


is aligned with the intake opening


3


of the main unit case


2


. A communicating opening


21


is formed integrally with the hose connecting cylinder


20


. The communicating opening


21


interconnects the exhaust space


19


and the hose connecting cylinder


20


.




A panel wall


22


, on the lower portion of the front wall of the main unit case


2


, extends toward the front of the main cleaning unit


1


. A communicating opening


23


, in the panel wall


22


, provides a connection between the exhaust guide


100


and the exhaust space


19


.




Referring now also to

FIG. 3

, a hose


24


is removably connected to the main cleaning device unit


1


. The hose


24


is a two layer structure having a flexible inner hose


25


and a flexible outer hose


26


. The diameter of the inner hose


25


is substantially smaller than the diameter of the outer hose


26


, thus leaving a space therebetween. The inner hose


25


forms an intake path. The space between the inner hose


25


and the outer hose


26


is an exhaust path. The exhaust path is made continuous with the exhaust space


19


by the communicating opening


21


. A conductive and shape-retaining coil is embedded in the outer hose


26


.




The inner hose


25


does not contain a stiffener such as an embedded coil or the like. If the user accidentally steps on, or otherwise deforms the hose


24


, the shape of the inner hose


25


is restored, since the outer hose


26


is returned to its full outline by the shape-retaining coil embedded therein. Thus, the inner hose


25


will not be deformed as long as the outer hose


26


is not deformed. When the inner hose remains undistorted, dust clogging of the inner hose


25


is prevented. If the outer hose


26


is deformed, this condition is visible to the user to indicate that the inner hose


25


is also crushed. The user is thus alerted to cure the problem of the distorted outer hose


26


, thereby preventing dust from accumulating unnoticed in the inner hose


25


.




The inner hose


25


is preferably formed of an opaque or colored resin and the outer hose


26


is preferably formed from a semi-transparent resin. The semi-transparent outer hose


26


permits the user to see the inner hose


25


as a further confirmation that the inner hose


25


remains undistorted.




A connecting member


30


is disposed on the outer end of the hose


24


. The connecting member


30


includes an inner member


31


connected to the inner hose


25


and an outer member


32


connected to the outer hose


26


.




A handle tube


33


is formed integrally with a grip


34


. The connecting member


30


connected to the hose


24


is rotatably and electrically connected to the handle tube


33


. The handle tube


33


is includes an inner cylinder


35


having a generally circular cross-section which serves as an intake path. The inner cylinder


35


is aligned with the inner member


31


. An outer cylinder


36


covers the bottom of the inner cylinder


35


(opposite from the grip


34


). A space between the inner cylinder


35


and the outer cylinder


36


serves as an exhaust path communicating with the outer member


32


of the second connecting member


30


.




A clamp


37


is pivotably disposed inside the handle tube


33


. A pressure-sensitive section


38


, or spring-loaded push button, at one end of the claim is exposed at the upper surface of the handle tube


33


. A hook


39


, formed on the other end of the clamp


37


, is projected and recessed in an opening (not shown in

FIG. 3

) in the inner tube


35


. The hook


39


is disengaged from the opening by pressure applied by the user to the pressure-sensitive section


38


to permit disengagement of the handle tube


33


.




A first extension pipes


40


is removably attached to the handle tube


33


by the clamp


37


. First extension pipe


40


includes a cylindrical intake cylinder


42


and a crescent-shaped exhaust cylinder


44


, having shapes matching the shapes of corresponding elements in the insertion cylinder


50


of handle tube


33


.




A second extension pipe


41


is fitted to the outer end of the first extension pipe


40


, and secured in place by a second clamp


46


. An intake cylinder


43


and an exhaust cylinder


45


have shapes generally matching corresponding elements in first extension pipe


40


.




Referring now to

FIG. 19

, clamp


46


, similar to the clamp


37


of the handle tube


33


, is disposed at the other end (the side connecting to the second extension pipe


41


) of the first extension pipe


40


. A cover


40




a


is integrally attached to the outer surface of the intake tube


40


. The clamp


46


is disposed between the first extension pipe


40


and the cover


40




a


. The pressure-sensitive section


47


, at one end of the clamp


46


, is exposed for actuation by a user through the upper surface of the cover


40




a


. A hook


48


, at the other end of the clamp


46


, is normally spring loaded into locking contact in an engagement cavity


53


in an outer surface of the intake cylinder


43


. When the hook


48


is in the engaged position shown, the first extension pipe


40


is locked to second extension pipe


41


. Pressing on pressure-sensitive pressure-sensitive section


47


hinges the hook


48


out of the engagement cavity


53


, whereby the extension pipes


40


and


41


may be disengaged.




Referring now also to

FIG. 3

, at inner ends of the first and second extension pipes


40


,


41


, insertion cylinders


50


,


51


permit insertion thereinto of the outer ends of the handle tube


33


and the first extension pipes


41


, respectively. A seal


52


is disposed on the outer perimeters of the insertion cylinders


50


,


51


of the intake cylinders


42


,


43


.




The above description details the connecting section between the first extension pipe


40


and the second extension pipe


41


. The connecting section between the second extension pipe


41


and a floor intake tool


54


, described later, is formed similarly and the corresponding descriptions and figures are omitted.




Referring now to

FIGS. 3-9

, the floor intake tool


54


is removably connected to the outer end of the second extension pipe


41


. A main suction tool unit


57


including an upper case


55


, a lower case


56


, and a cover


68


. The cover


68


can be installed on, and removed from the upper and lower cases


55


,


56


. A pivotable tube


75


is supported by the upper and lower cases


55


,


56


. Pivotable tube


75


is free to pivot up and down relative to the main suction tool unit


57


. A connecting tube


79


is rotatable about the perimeter of the pivotable pipe


75


.




An intake opening


58


is formed on the bottom surface of the main intake tool unit


57


. A rotating brush holding chamber


59


is formed in the main intake tool unit


57


. Rotating brush holding chamber


59


contain a rotating brush


60


that extends to the intake opening


58


.




The rotating brush


60


has core


61


to which are attached a pair of brushes


62


. The bases of the brushes


62


are inserted into spiral-shaped grooves in the core


61


. A pair of blades


63


, similarly have their bases inserted into spiral-shaped grooves in the core


61


. The blades


63


are preferably molded in an arcuate shape from nylon, polyethylene resin, or the like.




A guide section


64


is formed roughly horizontally at the front of the intake opening


58


of the lower case


56


. A guide member


65


is disposed continuously with a lower member


70


of the cover


68


. The guide member


65


is spaced a distance from the front wall of the lower case


56


and the guide section


64


. The guide member


65


guides the exhaust from a path


72


toward the guide section


64


.




The lower end of the guide member


65


is a discharge opening of the circulation path


72


. The guide member


65


extends to the guide section


64


, close to the surface to be cleaned. The exhaust from the circulation path


72


is discharged from a position close to the surface to be cleaned. This facilitates the drawing in of dust from the surface to be cleaned, thus improving cleaning efficiency.




The exhaust is deflected and guided by the guide section


64


toward the rotating brush


60


. When cleaning carpets and the like, this prevents the blade


63


and the brush


62


of the rotating brush


60


from getting caught in the carpet and having their rotation force reduced.




Bearings


66


are formed at each side of a center-rear section of the upper and lower cases


55


,


56


. A hollow shaft


78


of the pivotable tube


75


is pivotably supported by the bearings


66


. Exhaust spaces


67


are formed continuously with the bearings


66


to guide exhaust from the electric blower


6


to the hollow shaft


78


of the pivotable tube


75


.




The cover


68


, removably attached to the upper and lower cases


55


,


56


, forms a ceiling for the rotating brush holding chamber


59


. The cover


68


is formed by an upper member


69


and the lower member


70


. A pair of projections


71


project upward extend across the entire front-to-back short axis of the upper member


69


. The projections


71


are positioned toward the side-to-side ends of the long axis of the upper member


69


, at positions over the ends of the rotating brush


60


. Between the projections


71


and the lower member


70


, paths


72


are formed for the exhaust from the exhaust space


67


. The openings of the paths


72


toward the front forms the discharge opening for the exhaust.




The sections of the lower member


70


corresponding to the paths


72


,


72


are formed with a plurality of small holes


73


that reduce noise from the air flow in the rotating brush holding chamber


59


.




Guide openings


74


are formed at the front of the projections


71


at positions corresponding to the ends of the rotating brush


60


. The guide openings are continuous with the paths


72


. Outside air, brought in from the guide openings


74


, along with exhaust from the paths


72


, are guided by the guide section


64


to the rotating brush


60


to rotate the rotating brush


60


.




Referring now to

FIGS. 10-13

, the pivotable tube


75


is pivotable up and down relative to the main suction tool unit


57


. The pivotable tube


75


includes an intake tube


76


extending from a connection to a connecting tube


79


. The other end of the pivotable tube


75


is supported by the main intake tool unit


57


. An exhaust path


77


, aligned with an exhaust path


81


of the connecting tube


79


, is formed at the outer perimeter of the intake tube


76


at one end of the pivotable tube


75


.




The hollow shaft


78


, toward the other end of the pivotable tube


75


, is continuous with the exhaust path


77


. The hollow shaft


78


is pivotably supported by the bearings


66


,


66


of the upper and lower cases


55


,


56


to connect the exhaust path


77


of the pivotable tube


75


with the exhaust space of the main suction tool unit


57


.




The connecting tube


79


, connected to the pivotable tube


75


, is pivotable about the perimeter of the pivotable tube


75


. The connecting tube


79


is formed from: an intake path


80


continuous with the intake tube


76


of the pivotable tube


75


; an exhaust path


81


formed integrally with the outer perimeter of the intake path


80


and continuous with the exhaust cylinder


45


of the second extension pipe


41


; and a cover member


82


forming a section of the discharge path


81


.




At the end toward the second extension pipe


41


, the exhaust path


81


of the connecting tube


79


if formed with a crescent-shaped cross-section matching the shape of the exhaust cylinder


45


of the second extension pipe


41


. Toward the end connected to the pivotable tube


75


of the connecting tube


79


, the exhaust path


81


is formed so that it extends about the entire outer perimeter of the intake pipe


76


.




An insertion cylinder


84


is formed on the connecting tube


79


toward the second extension pipe


41


. Insertion cylinder


84


is similar to the end of the second extension pipe


41


toward the first extension pipe


40


and the first extension pipe


40


toward the handle tube


33


. The insertion cylinder


84


includes with an engagement cavity


85


that is engaged in a manner the same as the hook


48


of the clamp


46


.




A support cover


86


is attached to the lower end of the pivotable tube


75


. The support cover


86


is formed from upper and lower support members


87


,


88


. Together with the end of the pivotable tube


75


, the support cover


86


supports a collar


89


located at the edge of the opening of the exhaust path


81


of the connecting tube


79


. This allows the pivotable tube


75


and the connecting tube


79


to pivot with respect to each other.




The pivotable tube


75


can be pivoted to a position roughly perpendicular to the main suction tool unit


57


. The connecting tube


79


can be pivoted to the left and to the right of the pivotable tube


75


to positions roughly parallel to the floor surface. By pivoting the pivotable tube


75


to the perpendicular position and pivoting the connecting tube


70


to a horizontal position to either the left or the right, the first and second extension pipes


40


,


41


are positioned roughly parallel to the main suction tool unit


57


, thus allowing the main suction tool unit


57


to pass beneath furniture and the like for cleaning.




When the electric blower


6


is activated, air containing dust is sucked in to the intake opening


58


and the guide opening


74


of the floor intake tool


54


. The air flows through the intake tube


76


of the pivotable tube


75


, the intake path


80


of the connecting tube


79


, the intake cylinders


42


,


43


of the first and second extension pipes


40


,


41


, the inner cylinder


35


of the handle tube


33


, the inner member


31


and the inner hose


25


of the second connecting member


30


, an inner member of the first connecting member


27


, and into the dust collection chamber


5


.




The dust contained in the intake air is filtered in the paper pack


4


. Most of the intake air is circulated as exhaust air to the exhaust guide


100


by way of the first opening


11


of the motor cover


10


and the return opening


15


at the bottom surface of the electric blower holding chamber. A portion of the intake air flows from the motor of the electric blower


6


to the second opening


12


of the motor cover


10


and discharged through the filter


13


along the axes of the wheels


14


.




The exhaust air circulated through the exhaust guide


100


flows into the communicating opening


23


formed on the panel wall


22


of the main unit case


2


. Since the exhaust guide


100


is an integral unit, the circulated exhaust air is prevented from leaking from the cleaning device main unit


1


due to exhaust pressure. Thus, the unhealthy stirring up of dust from the floor surface or carpet into the room due to leaked air is prevented.




The exhaust air flowing into the communicating opening


23


passes through the exhaust space


19


between the main unit case


2


and the front cover


18


, the communicating opening


21


formed on the hose connecting cylinder


20


of the front cover


18


, and the exhaust path formed between the inner hose


25


and the outer hose


26


. The exhaust air then flows between the inner member


31


and the outer member


32


of the connecting member


30


and into the outer cylinder


36


of the handle tube


33


. The exhaust air then flows through the exhaust cylinders


44


,


45


of the first and second extension pipes


40


,


41


and into the exhaust path


81


of the connecting tube


70


of the floor intake tool


54


.




The exhaust air flowing into the exhaust path


81


of the connecting pipe


79


flows from the exhaust path


77


of the pivotable tube


75


to the exhaust space


67


of the main intake tool


57


by way of the hollow shaft


78


. The exhaust air then flows through the path


72


formed in the projection


71


of the cover


68


and hits the guide


64


, where it is blown to the rotating brush


60


, thus rotating the rotating brush


60


.




Since outside air is also flowing in from the guide opening


74


of the main intake tool unit


57


, air flow is increased by the addition of the circulating exhaust from the path


72


, thus improving the rotation of the rotating brush


60


. Also, since the guide member


65


is disposed close to the guide


64


and continuous with the lower member


70


of the cover


68


forming the path


72


, the exhaust air is prevented from being dispersed into the rotating brush holding chamber


59


, thus guiding the air reliably to the rotating brush


60


and making the rotation of the rotating brush


60


more efficient.




The clamps


46


, disposed at the connections between the handle tube


33


and the first extension pipe


40


, the first extension pipe


40


and the second extension pipe


41


, and the second extension pipe


41


and the connecting section of the connecting tube


79


of the floor intake tool


54


, are all disposed in the intake path from the floor intake tool


54


to the main cleaning device unit


1


. Thus, openings to the pressure-sensitive sections of the clamps


46


do not leak air to the outside, thus preventing unpleasantness to the user.




Taking the connection between the first extension pipe


40


and the second extension pipe


41


as an example, if the pressure-sensitive section


47


of the clamp


46


were to be disposed toward the exhaust cylinder


44


, exhaust air flowing through the exhaust cylinder


44


could escape from the first extension pipe


40


through the opening


49


through which the hook


48


of the clamp


46


projects. This would result in unpleasantness to the user. However, in this embodiment, the clamp


46


is disposed on the intake cylinder


42


, which is part of the intake path from the floor intake tool


54


to the main cleaning device


1


. The intake flow of air sucked into the electric blower


6


through the intake cylinder


42


causes outside air to be drawn into the intake cylinder


42


by way of the opening


49


into which the hook


48


of the clamp


46


is projected. This prevents air from leaking out of the first extension pipe


40


and prevents unpleasantness for the user.




With the configuration described above, the exhaust from the electric blower


6


is circulated into the floor intake tool


54


, thus reducing exhaust from the cleaning device. Also, this exhaust is provide additional rotational torque for the rotating brush


60


, thus providing a healthy electric cleaning device with good cleaning efficiency.




Since the exhaust circulated from the electric blower


6


to the floor intake tool


54


is guided and deflected by the guide section


64


of the main intake tool unit


57


toward the rotating brush


60


, exhaust air is not blown toward the floor surface. Thus, if the floor intake tool


54


is raised from the floor, the exhaust air does not disperse the dust on the surface being cleaned.




Furthermore, the flow of outside air, along with the circulated exhaust, into the guide opening


74


provides adequate rotation for the rotating brush


60


, thus improving cleaning efficiency.




The path


72


and the guide opening


74


of the cover


68


are formed over the ends of the rotating brush


60


. Thus, exhaust air circulating through the path


72


and the outside air from the guide opening


74


are blown primarily at the ends of the rotating brush


60


by way of the guide section


64


.




The suction strength of the cleaning device corresponds to the suction strength at the intake tube


76


of the pivotable tube


75


connected at the rear-center of the main suction tool unit


57


. The suction strength is strongest at the center of the suction opening


58


. However, in the embodiment as described above, the exhaust is blown at the ends of the rotating brush


60


. Thus, removal of dust at the ends of the rotating brush


60


, where the suction force is weaker compared to the center of the suction opening


58


, is enhanced.




If the guide openings


74


and the path


72


were extended across the entire width of the rotating brush


60


, the air flow of the outside air drawn in from the guide openings


74


and the air flow of the exhaust from the path


72


would be reduced, thus preventing efficient rotation of the rotating brush


60


. However, in this embodiment, the guide openings


74


and the path


72


are located near the ends of the rotating brush


60


. Thus, the outside air is guided to the rotating brush


60


without a reduction in air flow. This improves rotation efficiency and improves cleaning efficiency.




The discharge opening of the path


72


is located at the front of the floor intake tool


54


(i.e., to the front of the rotating brush holding chamber


59


). Thus, exhaust flowing from the rear of the floor intake tool


54


to the front is smoothly guided from the front of the rotating brush holding chamber


59


, passing under, and then flowing toward the rear. Thus, the air flow is prevented from dropping, and suction is improved.




Furthermore, the guide opening


74


is formed continuously with the path


72


at the front of the floor intake tool


54


. Thus, the air flow and suction is improved.




The guide member


65


is disposed at the discharge opening of the path


72


and the exhaust discharge opening from the path


72


is close to the surface being cleaned. Thus, the exhaust from the path


72


blows at the guide section


64


. This prevents a drop in air flow and provides reliable rotation torque for the rotating brush


60


, while also allowing dust on the surface to be cleaned to be efficiently drawn in.




Referring to

FIG. 21

, a second embodiment differs from the embodiment of

FIG. 1

in that it positions its first opening


11


at a position corresponding to that of the return opening


15


of the motor cover


10


covering the electric blower


6


. The first opening is connected to the integrally formed exhaust guide


105


. This reliably prevents circulating exhaust from leaking out of the main cleaning device unit


1


. In this embodiment, the motor cover


10


and the exhaust guide


100


of

FIG. 1

are formed integrally as an exhaust guide


105


, and the cover


16


is eliminated.




With this configuration, the circulating exhaust is reliably prevented from leaking out of the main cleaning device unit


1


. Also, the simplified structure allows more efficient assembly.




According to the invention, an exhaust guide is formed integrally. One end of the exhaust guide is connected to an opening in an electric blower holding chamber that houses an electric blower. The other end of the exhaust guide is connected to a communicating opening on a main cleaning device unit. The exhaust guide is continuous with a circulation path formed in a hose. This reliably prevents circulating exhaust from escaping from the main cleaning device unit and prevents unhealthy dispersal of dust from a floor surface or carpet due to leaked air.




According to another embodiment of the invention, an exhaust guide is formed as a flexible guide, thus allowing the exhaust guide to be mounted efficiently and also improving the sealing properties of the connecting sections of the exhaust guide.




According to a further embodiment of the invention, a section of the motor case surrounding an electric blower and an exhaust guide connected to a communicating opening continuous with a circulation path formed in a hose are formed integrally. This simplifies the structure and provides more efficient assembly. Also, leakage of circulating exhaust from the main cleaning device unit can be reliably prevented and unhealthy dispersal of dust from a floor surface or carpet due to leaked air is prevented.




Having described preferred embodiments of the invention with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention as defined in the appended claims.



Claims
  • 1. A vacuum cleaner comprising:a blower unit; a floor intake tool; a suction path from said blower unit to said floor intake tool to suction air from said floor intake tool to said blower unit; an exhaust path from said blower unit to said floor intake tool; said exhaust path including an exhaust portion from said blower unit; an integral exhaust guide connected at one end to said blower unit to receive exhaust air from said blower unit; a second end of said exhaust guide connected to said exhaust path; said exhaust guide has a single first opening connected to said exhaust portion; and said exhaust guide has a plurality of second openings connected to said exhaust path.
  • 2. An electric cleaning device comprising:a main cleaning device unit; an electric blower holding chamber in the main unit, said chamber containing an electric blower; a flexible hose connected to the main unit, said hose having an outer hose section and a spaced apart inner hose section, the inner section providing a suction path, the space between the outer and inner sections providing an exhaust path; an extension pipe selectively connected to said hose; a floor intake tool connected to said pipe; a suction path from said blower to said tool to suction air from said tool to said blower; integral exhaust guide connected at one end to the blower to receive exhaust air from the blower; an exhaust path for guiding exhaust from said guide to said hose; and a second exhaust path from said hose through said pipe to said tool.
  • 3. An electric cleaning device as recited in claim 1 wherein:said exhaust guide is flexible; and a connecting section on said exhaust guide is fitted to said opening and said communicating opening.
  • 4. An electric cleaning device comprisinga main cleaning device unit: an electric blower unit in said main cleaning device unit; a flexible hose connected to said main cleaning device; said hose having an outer hose section and a spaced apart inner hose section, the inner section providing a suction path, the space between the outer and inner sections providing an exhaust path; an extension pipe selectively connected to said hose; a floor intake tool connected to said pipe; a suction path from said blower unit to said tool to suction air from said tool to said blower unit; an exhaust path from said blower unit to said tool; the exhaust path including an exhaust portion from said blower unit; an integral exhaust guide connected at one end to said blower unit to receive exhaust air from said blower unit; a second end of the exhaust guide connected to said exhaust path; and a motor case surrounding said blower unit; a section of said case surrounding said blower unit and said exhaust guide forming an integral structure.
Priority Claims (1)
Number Date Country Kind
2000-012220 Jan 2000 JP
US Referenced Citations (7)
Number Name Date Kind
2226630 McCord Dec 1940 A
3268942 Rossnan Aug 1966 A
3484890 Case Dec 1969 A
3694848 Alcala Oct 1972 A
6237188 Takemoto et al. May 2001 B1
6245159 Deng Jun 2001 B1
6245915 Nakai et al. Jun 2001 B1
Foreign Referenced Citations (4)
Number Date Country
977910 Nov 1975 CA
2218351 Nov 1973 DE
3010130 Sep 1981 DE
4135406 May 1992 DE