This application claims priority to Japanese Patent Application No. 2021-013803 filed on Jan. 29, 2021, the entire disclosure of which is incorporated herein by reference.
The present disclosure relates to an electric compressor.
An electric compressor includes a compression part configured to compress fluid, an electric motor configured to drive the compression part, and an inverter configured to drive the electric motor. In such an electric compressor, sound may be generated by an operation of the compression part and by a driving of the electric motor. In an electric compressor, for example, as disclosed in Japanese Patent Application Publication No. 2012-202377, a soundproof cover entirely covers an outer circumferential surface of a housing. Accordingly, even when the sound generated by the operation of the compression part and by the driving of the electric motor is radiated as radiated sound emitted from the housing, such radiated sound is absorbed by the soundproof cover. As a result, noise of the electric compressor can be reduced.
However, when the soundproof cover is made from a sound absorbing material that is elastically deformable, such sound absorbing material is flexible and the soundproof cover easily moves relative to the housing due to vibration and the like. Then, the soundproof cover may be removed from the housing. When the soundproof cover is removed from the housing, it is hard for the soundproof cover to absorb the radiated sound emitted from the housing. This causes difficulty in reducing the noise of the electric compressor.
In accordance with an aspect of the present disclosure, there is provided an electric compressor that includes a compression part configured to compress fluid, an electric motor configured to drive the compression part, an inverter configured to drive the electric motor, a housing that has an outer circumferential surface having a cylindrical shape and accommodates the compression part, the electric motor, and the inverter, and a soundproof cover that is made from a sound absorbing material being elastically deformable, the soundproof cover covering the outer circumferential surface of the housing, wherein the soundproof cover has a covering portion that covers the outer circumferential surface of the housing and an overlapping portion that overlaps the covering portion in a radial direction of the housing, wherein the overlapping portion and the covering portion each have an insertion hole. The housing is provided with a shaft that extends from the outer circumferential surface of the housing and that is inserted into the insertion hole and a pressing part that presses a part of the overlapping portion around the insertion hole toward the housing so as to elastically deform the overlapping portion and the covering portion. The soundproof cover is attached to the housing with the shaft and the pressing part.
Other aspects and advantages of the disclosure will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the disclosure.
The disclosure, together with objects and advantages thereof, may best be understood by reference to the following description of the embodiments together with the accompanying drawings in which:
Hereinafter, an embodiment of an electric compressor will be described with reference to
As illustrated in
The compression part 12 is, for example, a scroll type compression part including a fixed scroll fixed to an inner circumferential surface of the circumferential wall 11b of the housing 11 and a movable scroll disposed so as to face the fixed scroll. The electric motor 13 is driven by receiving power supplied from the inverter 14. The compression part 12 compresses the refrigerant drawn into the housing 11 along with a drive of the electric motor 13.
As illustrated in
The electric compressor 10 has a plurality of first shafts 21 and a plurality of second shafts 22, each serving as a shaft. The first shafts 21 and the second shafts 22 extend from the outer circumferential surface of the circumferential wall 11b of the housing 11. The first shafts 21 and the second shafts 22 are each integrally formed with the housing 11. Therefore, the first shafts 21 and the second shafts 22 are provided in the housing 11. The first shafts 21 and the second shafts 22 each have a columnar shape. The first shafts 21 are disposed on the one side of the housing 11 across its axis. The second shafts 22 are disposed on the other side of the housing 11 across its axis.
The first shafts 21 protrude from portions on the outer circumferential surface of the circumferential wall 11b of the housing 11, in which the first shafts 21 and the first mounting legs 16 overlap each other as viewed in the axial direction of the housing 11. The first shafts 21 are arranged side by side at intervals along the axial direction of the housing 11. The first shafts 21 extend in the direction orthogonal to the axial direction of the housing 11, also in a direction orthogonal to an extending direction of each of the first mounting legs 16.
The second shafts 22 protrude from portions on the outer circumferential surface of the circumferential wall 11b of the housing 11, in which the second shafts 22 and the second mounting leg 17 overlap each other as viewed in the axial direction of the housing 11. The second shafts 22 are arranged side by side at intervals along the axial direction of the housing 11. The second shafts 22 extend in the direction orthogonal to the axial direction of the housing 11, also in a direction orthogonal to an extending direction of the second mounting leg 17. A direction in which the second shafts 22 protrude from the outer circumferential surface of the circumferential wall 11b of the housing 11 is opposite to a direction in which the first shafts 21 protrude from the outer circumferential surface of the circumferential wall 11b of the housing 11.
The electric compressor 10 includes a soundproof cover 30 that entirely covers the outer circumferential surface of the housing 11. The soundproof cover has a first cover component 31 and a second cover component 32. The first cover component 31 and the second cover component 32 are made from sound absorbing materials that have sound absorbing properties and that are elastically deformable. The first cover component 31 and the second cover component 32 are made of open-cell foamed urethane resins, for example. Thus, the first cover component 31 and the second cover component 32 are made from flexible materials. Therefore, the soundproof cover 30 is made from at least the sound absorbing materials that are elastically deformable.
The first cover component 31 has a semi-cylindrical shape. The first cover component 31 has a pair of first end walls 31a each having a plate-like shape and a first circumferential wall 31b having a semi-cylindrical shape that connects the pair of first end walls 31a therebetween. The first cover component 31 is disposed relative to the housing 11 such that the first circumferential wall 31b covers a part of the circumferential wall 11b of the housing 11 and such that each first end wall 31a covers a part of the corresponding end wall 11a of the housing 11. Therefore, an extending direction of the first circumferential wall 31b of the first cover component 31 corresponds to a circumferential direction of the housing 11.
The second cover component 32 has a semi-cylindrical shape. The second cover component 32 has a pair of second end walls 32a each having a plate-like shape and a second circumferential wall 32b having a semi-cylindrical shape that connects the pair of second end walls 32a therebetween. The second cover component 32 is disposed relative to the housing 11 such that the second circumferential wall 32b covers a remaining part of the circumferential wall 11b of the housing 11, the remaining part being not covered by the first circumferential wall 31b of the first cover component 31. Therefore, an extending direction of the second circumferential wall 32b of the second cover component 32 corresponds to the circumferential direction of the housing 11. The second cover component 32 is also disposed relative to the housing 11 such that each of the second end walls 32a covers a remaining part of the corresponding end wall 11a of the housing 11, the remaining part being not covered by each of the first end walls 31a of the first cover component 31.
As illustrated in
Specifically, the first cover component 31 has a first covering portion 31c as a covering portion that covers a part of the outer circumferential surface of the housing 11. The second cover component 32 has a second covering portion 32c as the covering portion that covers a part of the outer circumferential surface of the housing 11.
The third end portion 303 of the first cover component 31 corresponds to a first overlapping portion 41 as an overlapping portion that overlaps the second covering portion 32c of the second cover component 32 in the radial direction of the housing 11. The first overlapping portion 41 overlaps the fourth end portion 304 of the second circumferential wall 32b of the second cover component 32, radially outward of the housing 11. The first covering portion 31c of the first cover component 31 corresponds to a part of the first cover component 31 except for the third end portion 303 of the first circumferential wall 31b.
The second end portion 302 of the second cover component 32 corresponds to a second overlapping portion 42 as an overlapping portion that overlaps the first covering portion 31c of the first cover component 31 in the radial direction of the housing 11. The second overlapping portion 42 overlaps the first end portion 301 of the first circumferential wall 31b of the first cover component 31, radially outward of the housing 11. The second covering portion 32c of the second cover component 32 corresponds to a part of the second cover component 32 except for the second end portion 302 of the second circumferential wall 32b.
Three first holes 511 are formed through the first end portion 301 of the first cover component 31. Three first holes 512 are formed through the second end portion 302 of the second cover component 32. The first holes 511 of the first cover component 31 are each connected to the first holes 512 of the second cover component 32, which form first insertion holes 51, each serving as an insertion hole. That is, the first end portion 301 of the first cover component 31 has the first holes 511, and the second end portion 302 of the second cover component 32 has the first holes 512. Each of the first holes 511 and the corresponding first hole 512 are connected to each other, which forms each of the first insertion holes 51. Accordingly, the second overlapping portion 42 and the first covering portion 31c each have one of the first insertion holes 51 into which each of the first shafts 21 is inserted.
Three second holes 521 are formed through the third end portion 303 of the first cover component 31. Three second holes 522 are formed through the fourth end portion 304 of the second cover component 32. The second holes 521 of the first cover component 31 are each connected to the second holes 522 of the second cover component 32, which form second insertion holes 52, each serving as an insertion hole. That is, the third end portion 303 of the first cover component 31 has the second holes 521, and the fourth end portion 304 of the second cover component 32 has the second holes 522. Each of the second holes 521 and the corresponding second hole 522 are connected to each other, which forms each of the second insertion holes 52. Accordingly, the first overlapping portion 41 and the second covering portion 32c each have one of the second insertion holes 52 into which each of the second shafts 22 is inserted.
With the first shafts 21 each inserted into the first insertion holes 51, ends of the first shafts 21 opposite to the housing 11 project from the first overlapping portion 41. With the second shafts 22 inserted into the second insertion holes 52, ends of the second shafts 22 opposite to the housing 11 project from the second overlapping portion 42.
The electric compressor 10 includes a plurality of first pressing parts 61 and a plurality of second pressing parts 62, each serving as a pressing part. The first pressing parts 61 are attached to the ends of the first shafts 21 opposite to the housing 11. Thus, the housing 11 has the first pressing parts 61 with the first shafts 21. The second pressing parts 62 are attached to the ends of the second shafts 22 opposite to the housing 11. Thus, the housing 11 has the second pressing parts 62 with the second shafts 22. The first pressing parts 61 and the second pressing parts 62 are disc-shaped fasteners. The first pressing parts 61 and the second pressing parts 62 are made of resins, for example.
Each of the first pressing parts 61 has a fitting recess 61a into which the end of the corresponding first shaft 21 opposite to the housing 11 is fitted. The fitting recess 61a has a circular-concaved shape. Each of the second pressing parts 62 has a fitting recess 62a into which the end of the corresponding second shaft 22 opposite to the housing 11 is fitted. The fitting recess 62a has a circular-concaved shape.
As illustrated in
The second end portion 302 of the second cover component 32 has two first cutouts 302k. The two first cutouts 302k are formed in the second end portion 302 of the second cover component 32 so as to avoid the first mounting legs 16. The fourth end portion 304 of the second cover component 32 has one second cutout 304k. The second cutout 304k is formed in the fourth end portion 304 of the second cover component 32 so as to avoid the second mounting leg 17.
As illustrated in
As illustrated in
The first sound-insulating member 71 has a first sound-insulating end wall 71a and a first sound-insulating circumferential wall 71b. The first sound-insulating end wall 71a covers one of the pair of first end walls 31a of the first cover component 31. The first sound-insulating circumferential wall 71b covers a part of the first circumferential wall 31b of the first cover component 31, specifically the part adjacent to the one of the pair of first end walls 31a.
The second sound-insulating member 72 has a second sound-insulating end wall 72a and a second sound-insulating circumferential wall 72b. The second sound-insulating end wall 72a covers one of the pair of second end walls 32a of the second cover component 32. The second sound-insulating circumferential wall 72b covers a part of the second circumferential wall 32b of the second cover component 32, specifically the part of the one of the pair of second end walls 32a.
The first sound-insulating member 71 has a plurality of engaging recesses 71c. The second sound-insulating member 72 has a plurality of engaging protrusions 72c that is respectively engaged with the engaging recesses 71c. The first sound-insulating member 71 and the second sound-insulating member 72 are engaged with each other by engagement of each of the engaging protrusions 72c with the corresponding engaging recess 71c.
As illustrated in
The second pressing parts 62 each press a part of the first overlapping portion 41 around the second insertion holes 52 toward the housing 11, which elastically deforms the first overlapping portion 41 and the second covering portion 32c. Thus, the soundproof cover 30 is held between the second pressing parts 62 and the housing 11. Specifically, the second shafts 22 are fitted one-to-one into the fitting recesses 62a of the second pressing parts 62; accordingly, the part of the first overlapping portion 41 around the second insertion holes 52 and a part of the second covering portion 32c around the second insertion holes 52 are held between the second pressing parts 62 and the outer circumferential surface of the housing 11. As a result, the soundproof cover 30 is attached to the housing 11. Therefore, the soundproof cover 30 is attached to the housing 11 with the first shafts 21, the first pressing parts 61, the second shafts 22, and the second pressing parts 62.
Next, operations of the present embodiment will be described. Sound generated by an operation of the compression part 12 and sound generated by a driving of the electric motor 13 are emitted from the housing 11. At this time, such radiated sound emitted from the housing 11 is absorbed by the first cover component 31 and the second cover component 32 of the soundproof cover 30, which reduces noise of the electric compressor 10. The first sound-insulating member 71 and the second sound-insulating member 72 block the sound that leaks from the first cover component 31 and the second cover component 32, which prevents the sound from being further radiated outward.
The first pressing parts 61 each press the part of the second overlapping portion 42 around the first insertion holes 51 toward the housing 11, which elastically deforms the second overlapping portion 42 and the first covering portion 31c. Thus, the soundproof cover 30 is held between the first pressing parts 61 and the housing 11. The second pressing parts 62 each press a part of the first overlapping portion 41 around the second insertion holes 52 toward the housing 11, which elastically deforms the first overlapping portion 41 and the second covering portion 32c. Thus, the soundproof cover 30 is held between the second pressing parts 62 and the housing 11. As described above, the soundproof cover 30 is attached to the housing 11; therefore, the soundproof cover 30 hardly moves relative to the housing 11.
In the above-described embodiment, the following effects can be obtained.
(1) The first pressing parts 61 each press the part of the second overlapping portion 42 around the first insertion holes 51 toward the housing 11, which elastically deforms the second overlapping portion 42 and the first covering portion 31c. Thus, the soundproof cover 30 is held between the first pressing parts 61 and the housing 11. The second pressing parts 62 each press the part of the first overlapping portion 41 around the second insertion holes 52 toward the housing 11, which elastically deforms the first overlapping portion 41 and the second covering portion 32c. Thus, the soundproof cover 30 is held between the second pressing parts 62 and the housing 11. For this reason, the soundproof cover 30 hardly moves relative to the housing 11. This can avoid the problem in which the soundproof cover 30 moves relative to the housing 11 due to vibration or the like, thereby being removed from the housing 11. As a result, even when the sound generated by the operation of the compression part 12 and the sound generated by the driving of the electric motor 13 are radiated as the radiated sound emitted from the housing 11, such radiated sound can be absorbed by the soundproof cover 30. This can reduce the noise of the electric compressor 10.
(2) The first shafts 21 and the second shafts 22 are integrally formed with the housing 11. Each of the first pressing parts 61 has the fitting recess 61a into which the end of the corresponding first shaft 21 opposite to the housing 11 is fitted. Each of the second pressing parts 62 has the fitting recess 62a into which the end of the corresponding second shaft 22 opposite to the housing 11 is fitted. The above-described configuration is a suitable configuration for holding the soundproof cover 30 between the housing 11 and the first pressing parts 61 and the second pressing parts 62 by pressing the part of the second overlapping portion 42 around the first insertion holes 51 toward the housing 11 thereby elastically deforming the second overlapping portion 42 and the first covering portion 31c, and by pressing the part of the first overlapping portion 41 around the second insertion holes 52 toward the housing 11 thereby elastically deforming the first overlapping portion 41 and the second covering portion 32c.
(3) The soundproof cover 30 that has the first cover component 31 and the second cover component 32 is suitable as a configuration of the soundproof cover 30 that covers the outer circumferential surface of the housing 11.
(4) Since the soundproof cover 30 hardly moves relative to the housing 11, the soundproof cover 30 hardly slides relative to the housing 11, for example. This can avoid the problem in which abrasion of the soundproof cover 30 due to its sliding relative to the housing 11 causes the thickness of the soundproof cover 30 to be thinner. Therefore, a decrease in sound absorption performance of the soundproof cover 30 can be prevented.
(5) In the soundproof cover 30, a portion where the first overlapping portion 41 overlaps the second covering portion 32c and a portion where the second overlapping portion 42 overlaps the first covering portion 31c are thicker than other portions. This can improve sound absorption performance of the soundproof cover 30 as compared with the soundproof cover 30 having an even thickness.
The above-described embodiment can be modified and implemented as follows. The above-described embodiment and the following modified embodiments can be implemented in combination with each other to the extent that there is no technical contradiction.
As illustrated in
In an embodiment illustrated in
As illustrated in
As illustrated in
As illustrated in
The second end portion 302A of the soundproof cover 30A serves as an overlapping portion 42A that overlaps a covering portion 31C of the soundproof cover 30A in the radial direction of the housing 11. The overlapping portion 42A overlaps the first end portion 301A of the soundproof cover 30A, radially outward of the housing 11. The covering portion 31C of the soundproof cover 30A is a portion of the soundproof cover 30A except for the second end portion 302A.
The first end portion 301A of the soundproof cover 30A has first holes 501A each forming an insertion hole 50A, and the second end portion 302A of the soundproof cover 30A has second holes 502A each connected to the corresponding first hole 501A to form the insertion hole 50A.
The first shafts 21 are fitted into the fitting recesses 61a of the first pressing parts 61; accordingly, a part of the overlapping portion 42A around the insertion holes 50A and a part of the covering portion 31C around the insertion holes 50A are held with the first pressing parts 61 and the outer circumferential surface of the housing 11. Thus, the soundproof cover 30A is attached to the housing 11. A configuration of the soundproof cover 30A as the single member that is seamless from the first end portion 301A to the second end portion 302A along the circumferential direction of the housing 11 is a suitable configuration of the soundproof cover 30A that covers the outer circumferential surface of the housing 11.
In the present modified embodiment as illustrated in
As illustrated in
In a modified embodiment illustrated in
In the above-described embodiments, one of the first end portion 301 and the second end portion 302 only need serve as the overlapping portion.
In the above-described embodiment and modifications, one of the third end portion 303 and the fourth end portion 304 only need serve as the overlapping portion.
In the above-described embodiments, the soundproof cover 30 need not have the first sound-insulating member 71 and the second sound-insulating member 72. In short, the soundproof cover 30 is simply required to be made from at least a sound absorbing material being elastically deformable.
In the above-described embodiments, the first pressing parts 61 and the second pressing parts 62 may be made of rubber, for example.
The number of mounting legs 15 is not limited to that in the above-described embodiments.
In the above-described embodiments, the compression part 12 is not limited to a scroll type compression part and, for example, may be a piston type or vane type compression part.
In the above-described embodiments, the electric compressor 10 is used for the vehicle air conditioner, but is applicable to other uses. For example, the electric compressor 10 may be mounted on a fuel cell vehicle and may compress air as fluid supplied to fuel cells by using the compression part 12.
Number | Date | Country | Kind |
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2021-013803 | Jan 2021 | JP | national |