1. Field of the Invention
The invention relates to an electric connector to be used for electrical connection between devices equipped in an automobile or various industrial machines, and specifically, to an electric connector including a lock arm equipped in an electric connector to connect the electric connector to another electric connector.
2. Description of the Related Art
Japanese Patent Application Publication No. 2005-135751 discloses an electric connector including a lock arm, a releasing unit formed at a rear end of the lock arm, and a flexible support portion formed between the lock arm and an upper surface of a female housing to extend in a front-rear direction. In the electric connector, the lock arm is connected to the support portion at a location closer to a front end than a rear end of the support portion, ensuring that the lock arm and the support portion can be arranged in a small space above an upper surface of the female housing in comparison with an electric connector having a lock arm connected to a support portion at a location closer to a rear end than a front end of the support portion, and thus, the female connector can be down-sized.
Japanese Patent Application Publication No. 2013-30323 discloses an electric connector including a lock arm, an engagement hook to be engaged with an engagement hole formed at a connector housing when the electric connector is inserted into the connector housing, and a lock-releasing unit for releasing the engagement hook from the engagement hole when the lock arm is pushed towards a rear of the connector housing beyond the engagement hook, a fulcrum located closer to a rear end being positioned closer to the engagement hook than a fulcrum located closer to a front end in a direction opposite to a direction in which the engagement hook extends.
As illustrated in
The lock arm 51 of the inner housing 50 includes a lock arm body 52, a front leg 53 supporting a front end of the lock arm body 52 on an upper surface of the inner housing 50, a rear leg 54 supporting a rear end of the lock arm body 52 on the upper surface of the inner housing 50, a lock projection 55 to be locked with a lock unit (not illustrated) located in the recess 42 formed at the hood 41 of the outer housing 40, and a releasing unit 56 for releasing the lock projection 55 from the lock unit.
As illustrated in
As illustrated in
In view of the above-mentioned problem in the conventional electric connector, it is an object of the present invention to provide an electric connector capable of preventing an inner housing from being deeply inserted in an inclined condition into an outer housing when the inner housing is inserted into the outer housing.
In one aspect of the present invention, there is provided an electric connector including a first connector including a first housing in which an inner space is formed, and a second connector including a second housing insertable into the inner space, the first housing including in the inner space with a lock engagement portion, the second housing including a lock arm having a lock projection to be engaged with the lock engagement portion, the first housing including in the inner space at least one rib extending in a first direction in which the second housing is inserted into the inner space, the lock arm being formed with a guide space into which the rib is able to be inserted when the second housing is inserted into the inner space.
Since the electric connector in accordance with the present invention includes a rib extending in the above-mentioned first direction, it is possible to prevent the second housing from being deeply inserted in an inclined condition into the first housing when the second housing is inserted into the first housing. The lock arm of the second housing is formed with a guide space extending in the above-mentioned first direction to allow the rib of the first housing to enter, and hence, the rib of the first housing does not interfere with the second housing when the second housing is inserted into the first housing, ensuring that the second housing can be inserted in a correct posture into the first housing.
It is preferable that the guide space have a length shorter than a total length of the lock arm, the lock arm being divided by the guide space.
It is preferable that the guide space be defined as a groove formed at the lock arm.
It is preferable that the first housing be formed with a recess in which the lock arm is inserted, the rib being formed in the recess.
It is preferable that the rib be formed by at least a part of a total length of the inner space in a length-wise direction of the first housing.
It is preferable that the electric connector further include at least one second rib formed on a floor of the first housing, the second rib extending in the first direction, the second housing being formed with a recess into which the second rib is inserted.
It is preferable that the second rib be formed at a center in a width-wise direction of the first housing.
It is preferable that the second rib be formed by at least a part of a total length of the inner space in a length-wise direction of the first housing.
For instance, the lock arm may include a lock arm body extending in the first direction, the lock arm body being elastically deformable in a second direction perpendicular to the first direction, a first leg connecting the lock arm body at one of ends thereof to the second housing such that a gap is formed between the lock arm body and a surface of the second housing, a second leg connecting the lock arm body at the other end thereof to the second housing such that a gap is formed between the lock arm body and a surface of the second housing, and a wall obliquely extending from the lock arm body in a direction away from the surface of the second housing, wherein when the wall is pushed towards the lock arm body, the lock arm body is deformed with the first and second legs acting as fulcrums, then, the wall makes contact at a distal end thereof with the lock arm body, and then, the lock arm body is deformed with the first and second legs acting as fulcrums and further with an abutment point acting as a working point to thereby allow the lock projection to be released from the lock engagement portion of the first housing, the abutment point being defined as a point at which the wall and the lock arm body make contact with each other.
The wall is located at a rear of the lock projection of the lock arm supported at the first and second legs thereof on a surface of the second housing facing the lock engagement portion of the first housing, and is obliquely extending from the lock arm body towards the second leg. When the wall is pushed towards the lock arm body, the lock arm body is deformed with the first and second legs acting as fulcrums, then, the wall makes contact at a distal end thereof with the lock arm body, and then, the lock arm body is deformed with the first and second legs acting as fulcrums and further with the abutment point acting as a working point. Thus, the lock projection of the lock arm is able to much displace even if the wall is moved by a small distance, and accordingly, the lock projection can be released from the lock engagement portion of the first housing.
It is preferable that the second leg include third and fourth legs formed at opposite ends in a width-wise direction of the second leg, and at least one fifth leg formed between the third and fourth legs.
When the lock arm is deformed to thereby release the lock projection from the lock engagement portion of the first housing, the lock arm body can be prevented from being deformed at a rear end thereof at a center in a width-wise direction thereof, and hence, the lock projection can be caused to surely displace by a desired distance.
It is preferable that a gap between a distal end of the wall and the lock arm body be smaller than the gap between the lock arm body and the surface of the second housing.
The advantages obtained by the above-mentioned present invention will be described hereinbelow.
Firstly, the first housing is formed therein with a rib extending in a direction in which the second housing is inserted into the first housing, and the lock arm is formed with a guide space into which the rib is insertable when the second housing is inserted into the first housing. Consequently, it is possible to prevent the second housing from being inserted in an inclined condition into the first housing, and further, it is also possible to prevent the second housing from contacting and bending metallic terminals even if the metallic terminals extend in the first housing.
Secondly, the lock arm is designed to include a lock arm body extending in the first direction, the lock arm body being elastically deformable in a second direction perpendicular to the first direction, a first leg connecting the lock arm body at one of ends thereof to the second housing such that a gap is formed between the lock arm body and a surface of the second housing, a second leg connecting the lock arm body at the other end thereof to the second housing such that a gap is formed between the lock arm body and a surface of the second housing, and a wall obliquely extending from the lock arm body in a direction away from the surface of the second housing, wherein when the wall is pushed towards the lock arm body, the lock arm body is deformed with the first and second legs acting as fulcrums, then, the wall makes contact at a distal end thereof with the lock arm body, and then, the lock arm body is deformed with the first and second legs acting as fulcrums and further with an abutment point acting as a working point to thereby allow the lock projection to be released from the lock engagement portion of the first housing, the abutment point being defined as a point at which the wall and the lock arm body make contact with each other.
By designing the lock arm to have the above-mentioned structure, it is possible to release the lock projection from the lock engagement portion by causing the wall to displace only by a small distance, enabling to fabricate an electric connector in a reduced height.
Thirdly, the lock arm is supported by the second leg on a surface of the second housing, the surface facing the lock engagement portion of the first housing, the second leg including third and fourth legs formed at opposite ends in a width-wise direction of the second leg, and at least one fifth leg formed between the third and fourth legs.
By designing the second leg to have the above-mentioned structure, it is possible to prevent the lock arm body from being deformed at a rear end thereof at a center in a width-wise direction thereof, and hence, the lock projection of the lock arm can be caused to displace by a desired distance. Thus, it is possible to surely release the lock projection from the lock engagement portion by causing the wall to displace only by a small distance.
The above and other objects and advantageous features of the present invention will be made apparent from the following description made with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the drawings.
In
The male connector 1M includes an outer housing 10 as a male housing, and a plurality of male metal terminals 12. The outer housing 10 includes a hood 11 having a rectangular cross-section and being open towards the female connector 1F. In the hood 11, the male metal terminals 12 protrude towards the female connector 1F. The hood 11 is formed with a lock engagement portion 13 on an inner surface of a top wall at an end closer to the female connector 1F. The lock engagement portion 13 downwardly protrudes into the hood 11 at a center in a width-wise direction (a direction perpendicular to a plane defined by
As illustrated in
The hood 11 includes at an inner surface of a top wall thereof and at a center in a width-wise direction of the outer housing 10 a recess 16 acting as a guide space having a shape corresponding to a later-mentioned lock arm 21 of a later-mentioned inner housing 20 so as to allow the lock arm 21 to be inserted thereinto. The lock engagement portion 13 and the first rib 14 are formed in the recess 16. The first rib 14 is located at a center of the recess 16 in a width-wise direction of the outer housing 10.
The second rib 15 is formed on a floor of the hood 11 at a center of the recess 16 in a width-wise direction of the outer housing 10. That is, the second rib 15 is located just below the first rib 14.
The female connector 1F includes the inner housing 20 (see
In the specification, a wording “front” refers to a front (on a left-side in
As illustrated in
The lock arm body 22, the front leg 23, the rear leg 24, the lock projection 25, and the lock-releasing unit 26 are integrally formed with the inner housing 20.
The lock arm body 22 is supported by the front and rear legs 23 and 24 above the upper surface 20a of the inner housing 20 such that there exists a gap G1 between the lock arm body 22 and the upper surface 20a of the inner housing 20. The lock projection 25 upwardly protrudes from the lock arm body 22 between the front leg 23 and the lock-releasing unit 26. The lock projection 25 has an inclining front surface 25a obliquely and backwardly extending from an upper surface of the lock arm body 22, and a rear surface 25b vertically standing on the upper surface of the lock arm body 22. The lock-releasing unit 26 is located at a rear of the lock projection 25, and obliquely extends in a direction away from the inner housing 20. Specifically, the lock-releasing unit 26 obliquely extends backwardly, that is, towards the rear leg 24.
The front leg 23 protrudes downwardly from the front edge of the lock arm body 22. The front leg 23 is connected at a lower end thereof with the upper surface 20a of the inner housing 20 at a front end of the inner housing 20. The lock arm body 22 upwardly inclines between the front leg 23 and the lock projection 25, and extends in parallel with the upper surface 20a of the inner housing 20 between the lock projection 25 and the rear leg 24.
As illustrated in
As illustrated in
The rear leg 24 includes a standing portion 24a vertically standing at a rear end of the inner housing 20 on the upper surface 20a of the inner housing 20, and an extended portion 24b horizontally forwardly extending from an upper end of the standing portion 24a.
As illustrated in
The lock arm body 22 is supported at a front end thereof by the front leg 23 on the inner housing 20, and at a rear end thereof by the standing portion 24a of the rear leg 24 on the inner housing 20, and is elastically deformable vertically, that is, in a direction perpendicular to the upper surface 20a of the inner housing 20 with the front leg 23 and the standing portion 24a both acting as fulcrums. Not only the lock arm body 22, but also the extended portion 24b of the rear leg 24 can be elastically deformed.
The lock-releasing unit 26 includes walls 28a, 28b and 28c (see
As illustrated in
The second rib 15 acts in the same way as the first rib 14. Specifically, the second rib 15 formed in the hood 11 of the outer housing 10 prevents the inner housing 20 from being inserted in an inclined condition deeply into the outer housing 10, to thereby prevent the inner housing 20 from abutting and bending the male metal terminals 12 housed in the outer housing 10.
In the case of the inner housing 20 inserted in a correct posture into the outer housing 10, since the first rib 14 and the second rib 15 formed in the outer housing 10 are inserted into the guide space 28 and the guide recess 32, respectively, the first rib 14 and the second rib 15 do not interfere with the inner housing 20. Thus, it is ensured that the inner housing 20 is inserted in a correct posture into the outer housing 10.
When the female connector IF is fit into the male connector 1M, as illustrated in
When the female connector 1F is released from the male connector 1M, the finger contact 29 is pushed downwardly. As a result, the lock arm body 22 is deformed from its initial posture illustrated in
Then, as illustrated in
As explained so far, the lock arm body 22 is deformed first at the first push-down stage, and then, at the second push-down stage. Specifically, the lock arm body 22 is deformed in such a way that the front leg 23 and the standing portion 24a of the rear leg 24 both act as fulcrums at the first push-down stage, and then, further deformed in such a way that the front leg 23 and the standing portion 24a both act as fulcrums and further the abutment point 31 acts as a working point at the second push-down stage. Thus, the lock projection 25 can displace by a longer distance, by virtue of even a smaller distance of the lock-releasing unit 26 in comparison with the conventional lock arm 51 illustrated in
In a conventional lock arm 51 illustrated in
In the conventional lock arm 51, since the lock arm body 52 is deformed only by a force exerted on the lock-releasing unit 56, it is necessary to cause the lock-releasing unit 56 to much move downwardly for allowing the lock projection 55 to be released from the lock engagement portion of the outer housing. Accordingly, the conventional lock arm 51 is accompanied with a problem in that a large space is required between the lower surface of the lock arm body 52 and the upper surface of the inner housing 50, and hence, the electric connector including the conventional lock arm 51 is unavoidably high in height.
In contrast, the lock arm 21 in the present embodiment allows the lock projection 55 to be released from the lock engagement portion 55 by virtue of a small displacement of the lock-releasing unit 26, enabling the electric connector 1 smaller in height than the conventional electric connector.
The rear leg 24 is supported on the upper surface 20a of the inner housing 20 by the left leg 27a, the right leg 27b and the intermediate leg 27c. This prevents the lock arm body 22 from being deformed at a rear end thereof at a central portion in a width-wise direction of the lock arm body 22 when the lock arm body 22 is deformed in such a way that the front leg 23 and the standing portion 24a both act as fulcrums and further the abutment point 31 acts as a working point at the second push-down stage. Accordingly, it is possible to surely make the lock projection 25 displace to thereby release the lock projection 25 from the lock engagement portion 13 by virtue of a small displacement of the lock-releasing unit 26.
The intermediate leg 27c is preferably at a center between the left leg 27a and the right leg 27b. It should be noted that the intermediate portion 27c may be situated at any location between the left leg 27a and the right leg 27b. The lock arm 21 may include a plurality of the intermediate legs 27c between the left leg 27a and the right leg 27b. As an alternative, the lock arm 21 may be designed not to include the intermediate leg 27c, as illustrated in
The lock projection 25 may not be a projection. The lock projection 25 may be any recess that can be engaged with the lock engagement portion 13 of the outer housing 10.
It is preferable that the gap G2 (see
As illustrated in
As illustrated in
The electric connector in accordance with the present invention is suitable to an electric connector used for accomplishing electrical connection between devices equipped in an automobile and/or an industrial machine and so on.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
The entire disclosure of Japanese Patent Application No. 2014-091516 filed on Apr. 25, 2014 including specification, claims, drawings and summary is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
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2014-091516 | Apr 2014 | JP | national |