The present invention relates to an electric connector.
As a technique of this type, Patent Literature 1 discloses a structure in which a bus bar 102, which is formed in a substantially L-shape, is connected to a battery post 101 of an on-vehicle battery 100 as shown in
[Patent Literature 1] Japanese Unexamined Patent Application Publication No. H06-84511
Incidentally, the inventor of the present application has developed an electric connector which includes a contact capable of coming into contact with a mating contact of a mating connector, and a housing having a contact insertion hole into which the contact is inserted. In the electric connector, the contact is held by the housing when the contact is inserted into the contact insertion hole. In this case, when the contact is screwed on a terminal of a battery, for example, the contact may undesirably rotate relative to the housing.
It is an object of the present invention to provide a technique for preventing the contact from rotating relative to the housing during screwing.
According to an aspect of the present invention, an electric connector is provided, including: a contact capable of coming into contact with a mating contact of a mating connector; and a housing having a contact insertion hole into which the contact is inserted, the contact being held by the housing when the contact is inserted into the contact insertion hole. The contact includes: a held portion that is accommodated in the contact insertion hole and is held by the housing; a distal end portion projecting from the held portion in an insertion direction in which the contact is inserted into the contact insertion hole, the distal end portion being capable of coming into contact with the mating contact of the mating connector; a proximal end portion projecting from the held portion in a direction opposite to the insertion direction; and an orthogonal portion projecting from the proximal end portion in a direction substantially orthogonal to the insertion direction. The orthogonal portion has a bolt hole for bolting. The electric connector further includes a displacement regulating mechanism that regulates displacement of the proximal end portion relative to the housing in a direction different from the insertion direction.
The displacement regulating mechanism regulates displacement of the proximal end portion relative to the housing in a direction substantially orthogonal to the insertion direction.
The contact includes an interference portion projecting from the proximal end portion. The housing includes a regulating portion that receives the interference portion when the interference portion is to be displaced relative to the housing in a direction substantially orthogonal to the insertion direction. The interference portion and the regulating portion form the displacement regulating mechanism.
The interference portion is disposed opposite to the held portion with the proximal end portion interposed therebetween.
The housing has an interference portion insertion groove in which the interference portion is inserted. An inner wall surface of the interference portion insertion groove functions as the regulating portion.
The interference portion is press-fit into the interference portion insertion groove.
The held portion is press-fit into the contact insertion hole, thereby being held by the housing.
The housing includes a lance that prevents removal of the contact. A lance locking surface is formed on the held portion of the contact, the lance being caught on the lance locking surface. As the lance is caught on the lance locking surface, holding of the held portion by the housing is allowed.
According to the present invention, a rotation of a contact relative to a housing can be prevented during screwing.
A first embodiment of the present invention will be described below with reference to
The storage battery 1 includes a storage battery body 4 (connection object body) having a substantially rectangular parallelepiped shape, and a pair of output terminals 5 (connection terminals) formed on an upper surface 4a of the storage battery body 4. The storage battery body 4 has a front surface 4b, a pair of side surfaces 4c, and a back surface 4d. Each output terminal 5 is provided in the vicinity of a corner portion 4e between the front surface 4b and the corresponding side surface 4c. Each output terminal 5 is formed so as to project in a direction orthogonal to the upper surface 4a of the storage battery body 4. Each output terminal 5 is provided with a female screw 5a for bolting.
The terms “height direction”, “width direction”, and “front-back direction” will now be defined. The term “height direction” refers to a direction orthogonal to the upper surface 4a of the storage battery body 4. In the height direction, a direction in which each output terminal 5 projects is referred to as an upward direction, and a direction opposite to the upward direction is referred to as a downward direction. The term “width direction” refers to a direction orthogonal to each side surface 4c. In the width direction, a direction approaching the center of the storage battery 1 is referred to as a width center direction, and a direction apart from the center of the storage battery 1 is referred to as a width anti-center direction. The term “front-back direction” refers to a direction orthogonal to the front surface 4b and the back surface 4d. In the front-back direction, a direction in which the front surface 4b exists when viewed from the back surface 4d is referred to as a forward direction, and a direction in which the back surface 4d exists when viewed from the front surface 4b is referred to as a backward direction. Accordingly, the height direction, the width direction, and the front-back direction are orthogonal to each other.
The electric cord 2 is formed of, for example, a copper wire with a coating which carries a current of about 100 A.
The battery connector 3 is used to detachably connect the electric cord 2 to each output terminal 5 of the storage battery 1. The battery connector 3 includes a receptacle connector 6 (an electric connector, a first connector) and a plug connector 7 (a mating connector, a second connector). The receptacle connector 6 is a connector to be attached to each output terminal 5 of the storage battery 1 with a bolt 8. The plug connector 7 is a connector to be attached to the electric cord 2. The plug connector 7 is mated with the receptacle connector 6, thereby allowing the electric cord 2 to be electrically connected to each output terminal 5 of the storage battery 1.
The plug connector 7 includes a plug contact 9 (mating contact) connected to the copper wire of the electric cord 2, and a plug housing 50 that holds the plug contact 9.
The receptacle connector 6 will be described below with reference to
As shown in
The receptacle housing 12 of the receptacle connector 6 will be described below with reference to
As shown in
As shown in
The top plate 20 and the base plate 21 are opposed to each other in the height direction. The top plate 20 is located on the upward direction side of the base plate 21, and the base plate 21 is located on the downward direction side of the top plate 20. Between the top plate 20 and the base plate 21, a gap g which is slightly larger than the thickness of the receptacle contact 10 is formed (also see
The top plate 20 has a lower surface 20a. The lower surface 20a is a surface opposite to the base plate 21. The lance 25 is formed on the lower surface 20a. The lance 25 is used to prevent the receptacle contact 10 from being removed. The lance 25 is formed to extend in a cantilever manner from the lower surface 20a of the top plate 20 in the forward direction. A lance claw 25a is formed at a free end of the lance 25.
The base plate 21 has an upper surface 21a. The upper surface 21a is a surface opposite to the top plate 20. The upper surface 21 a has an interference portion insertion groove 26 formed therein. The interference portion insertion groove 26 is formed on the backward direction side of the upper surface 21a. The interference portion insertion groove 26 is opened in the upward direction and the backward direction. As shown in
The left side plate 22, the right press-fit holding portion 23, and the left press-fit holding portion 24 are each formed between the top plate 20 and the base plate 21.
As shown in
The right press-fit holding portion 23 includes a right press-fit holding surface 23a and a right contact insertion regulating surface 23b. The right press-fit holding surface 23a is a surface opposite to the left press-fit holding portion 24. The right contact insertion regulating surface 23b is a surface that faces in the backward direction.
The left press-fit holding portion 24 has a left press-fit holding surface 24a and a left contact insertion regulating surface 24b. The left press-fit holding surface 24a is a surface opposite to the right press-fit holding portion 23. The left contact insertion regulating surface 24b is a surface that faces in the backward direction.
In this embodiment, as indicated by broken lines in
As shown in
In addition, as shown in
The mating portion 14 is formed so as to have a substantially rectangular tubular shape and project in the forward direction from the housing body 13. The mating portion 14 provides a mating space S that receives the plug connector 7. A mating top plate 14a of the mating portion 14 has a lance locking surface 14b on which a lance claw 30a of a lance 30 of the plug housing 50 of the plug connector 7 shown in
As shown in
The held portion 40 is a portion that is accommodated in the contact insertion hole 11 of the housing body 13 of the receptacle housing 12 shown in
The distal end portion 41 is a portion that projects in the forward direction from the held portion 40 and is capable of coming into contact with the plug contact 9 (see
The proximal end portion 42 is a portion that projects in the backward direction from the held portion 40. The proximal end portion 42 has a right shoulder surface 42a and a left shoulder surface 42b. The right shoulder surface 42a is a surface that is located on the width center direction side relative to the held portion 40 and faces in the forward direction. The left shoulder surface 42b is a surface that is located on the width anti-center direction side relative to the held portion 40 and faces in the forward direction.
The orthogonal portion 43 is a portion that projects in the width center direction from the proximal end portion 42. The orthogonal portion 43 has a bolt hole 43a for bolting.
As shown in
Further, the receptacle contact 10 has a lance locking hole 45 formed therein. The receptacle contact 10 has a lance locking surface 45a that defines the forward direction side of the lance locking hole 45. The lance locking surface 45a is located substantially at the center of the held portion 40 in the front-back direction. In other words, the held portion 40 of the receptacle contact 10 has the lance locking surface 45a on which the lance claw 25a of the lance 25 is caught.
Next, a method for assembling the receptacle connector 6 will be described with reference to
To assemble the receptacle connector 6, as shown in
As a result, the right shoulder surface 42a and the left shoulder surface 42b of the proximal end portion 42 of the receptacle contact 10 shown in
In the state shown in
Further, in the state shown in
In the state shown in
As shown in
Next, the usage and operation of the receptacle connector 6 will be described with reference to
To attach the receptacle connector 6 to each output terminal 5 of the storage battery 1 as shown in
To mate the plug connector 7 with the receptacle connector 6, the plug connector 7 may be firmly inserted into the mating space S of the mating portion 14 of the receptacle housing 12 of the receptacle connector 6. As a result, the lance claw 30a of the lance 30 of the plug housing 50 of the plug connector 7 is caught on the lance locking surface 14b of the mating portion 14 of the receptacle housing 12 of the receptacle connector 6, thereby locking the plug connector 7 with respect to the receptacle connector 6. In this manner, when the plug connector 7 is mated with the receptacle connector 6, the plug contact 9 of the plug connector 7 is brought into contact with the distal end portion 41 (also see
As shown in
As shown in
On the other hand, in the case of dismounting the receptacle connector 6 from each output terminal 5 of the storage battery 1, the operator grips the receptacle housing 12 of the receptacle connector 6 with his/her hand and loosens and removes the bolt 8 from the female screw 5a of the output terminal 5, while holding the position of the receptacle connector 6 with respect to the output terminal 5. Then, as shown in
In this embodiment, as shown in
The first embodiment described above has the following features.
(1, 2) The receptacle connector 6 (electric connector) includes the receptacle contact 10 (contact) capable of coming into contact with the plug contact 9 (mating contact) of the plug connector 7 (mating connector), and the receptacle housing 12 (housing) having the contact insertion hole 11 into which the receptacle contact 10 is inserted. When the receptacle contact 10 is inserted into the contact insertion hole 11, the receptacle contact 10 is held by the receptacle housing 12. The receptacle contact 10 includes: the held portion 40 that is accommodated in the contact insertion hole 11 and is held by the receptacle housing 12; the distal end portion 41 projecting from the held portion 40 in the insertion direction D in which the receptacle contact 10 is inserted into the contact insertion hole 11, the distal end portion 41 being capable of coming into contact with the plug contact 9 of the plug connector 7; the proximal end portion 42 projecting from the held portion 40 in a direction opposite to the insertion direction D; and the orthogonal portion 43 projecting from the proximal end portion 42 in a direction substantially orthogonal to the insertion direction D. The orthogonal portion 43 has the bolt hole 43a for bolting. The receptacle connector 6 further includes the displacement regulating mechanism E that regulates displacement of the proximal end portion 42 relative to the receptacle housing 12 in the width center direction (a direction in which the orthogonal portion 43 projects, a direction substantially orthogonal to the insertion direction D, and a direction different from the insertion direction D). As shown in
(3) The receptacle contact 10 includes the interference portion 44 projecting from the proximal end portion 42. The receptacle housing 12 has the right inner wall surface 26a (regulating portion) that receives the interference portion 44 when the interference portion 44 is to be displaced relative to the receptacle housing 12 in a direction substantially orthogonal to the insertion direction D. The interference portion 44 and the right inner wall surface 26a form the displacement regulating mechanism E. According to the above structure, the displacement regulating mechanism E is achieved with a simple structure.
(4) The interference portion 44 is disposed opposite to the held portion 40 with the proximal end portion 42 interposed therebetween. According to the above structure, in the case of bolting, the position of the receptacle contact 10 relative to the receptacle housing 12 can be more reliably maintained. This is because a large distance can be ensured between the held portion 40 and the displacement regulating mechanism E by taking a couple of force into consideration.
(5) The receptacle housing 12 has the interference portion insertion groove 26 in which the interference portion 44 is inserted. The right inner wall surface 26a, which is an inner wall surface of the interference portion insertion groove 26, functions as the regulating portion. According to the above structure, the regulating portion can be achieved with a simple structure.
(6) The interference portion 44 is press-fit into the interference portion insertion groove 26. According to the above structure, the interference portion 44 and the right inner wall surface 26a are brought into close contact with each other prior to bolting. Accordingly, when bolting, the position of the receptacle contact 10 relative to the receptacle housing 12 can be more reliably maintained.
(7) When the held portion 40 is press-fit into the contact insertion hole 11, the held portion 40 is held by the receptacle housing 12. According to the above structure, the held portion 40 can be held by the receptacle housing 12 with a simple structure.
(8) The receptacle housing 12 includes the lance 25 that prevents removal of the receptacle contact 10. The held portion 40 of the receptacle contact 10 has the lance locking surface 45a on which the lance 25 is caught. The held portion 40 is held by the receptacle housing 12 when the lance 25 is caught on the lance locking surface 45a. According to the above structure, the held portion 40 can be held by the receptacle housing 12 with a simple structure.
As described above, examples of the structure in which the held portion 40 is held by the receptacle housing 12 include the structure in which the held portion 40 is press-fit into the contact insertion hole 11, and the structure using the lance 25. While the both structures are employed at the same time in the first embodiment described above, only one of the structures may be employed.
In the first embodiment described above, in the case of attaching the receptacle connector 6 to each output terminal 5 of the storage battery 1, the operator screws the bolt 8 into the female screw 5a of the output terminal 5, while griping the receptacle housing 12 of the receptacle connector 6 with his/her hand and holding the position of the receptacle connector 6 with respect to the output terminal 5. However, it is not necessarily required to grip the receptacle housing 12 of the receptacle connector 6 with a hand. The position of the receptacle connector 6 with respect to the output terminal 5 can also be maintained when the receptacle connector 6 physically interferes with the side surfaces 4c of the storage battery body 4 of the storage battery 1.
Next, a second embodiment of the present invention will be described with reference to
In this embodiment, the interference portion 44 is formed so as to be orthogonal to the width direction. The receptacle housing 12 has the interference portion insertion groove 26 into which the interference portion 44 is press-fit. In this embodiment, the interference portion 44 and the interference portion insertion groove 26 are located substantially at the center of the receptacle housing 12 in the width direction.
Next, a third embodiment of the present invention will be described with reference to
In this embodiment, the interference portion 44 is formed so as to be orthogonal to the width direction. The receptacle housing 12 has the interference portion insertion groove 26 into which the interference portion 44 is press-fit. In this embodiment, the interference portion 44 and the interference portion insertion groove 26 are placed on the width anti-center direction side of the receptacle housing 12.
This application is based upon and claims the benefit of priority from Japanese patent application No. 2012-195355, filed on Sep. 5, 2012, the disclosure of which is incorporated herein in its entirety by reference.
1 STORAGE BATTERY
2 ELECTRIC CORD
3 BATTERY CONNECTOR
4 STORAGE BATTERY BODY
4
a UPPER SURFACE
4
b FRONT SURFACE
4
c SIDE SURFACE
4
d BACK SURFACE
4
e CORNER PORTION
5 OUTPUT TERMINAL
5
a FEMALE SCREW
6 RECEPTACLE CONNECTOR (ELECTRIC CONNECTOR)
7 PLUG CONNECTOR (MATING CONNECTOR)
8 BOLT
9 RECEPTACLE CONTACT (MATING CONTACT)
10 RECEPTACLE CONTACT (CONTACT)
11 CONTACT INSERTION HOLE
12 RECEPTACLE HOUSING (HOUSING)
13 HOUSING BODY
14 MATING PORTION
14
a MATING TOP PLATE
14
b LANCE LOCKING SURFACE
20 TOP PLATE
20
a LOWER SURFACE
21 BASE PLATE
21
a UPPER SURFACE
22 LEFT SIDE PLATE
23 RIGHT PRESS-FIT HOLDING PORTION
23
a RIGHT PRESS-FIT HOLDING SURFACE
23
b RIGHT CONTACT INSERTION REGULATING SURFACE
24 LEFT PRESS-FIT HOLDING PORTION
24
a LEFT PRESS-FIT HOLDING SURFACE
24
b LEFT CONTACT INSERTION REGULATING SURFACE
25 LANCE
25
a LANCE CLAW
26 INTERFERENCE PORTION INSERTION GROOVE
26
a RIGHT INNER WALL SURFACE (REGULATING PORTION)
26
b LEFT INNER WALL SURFACE (REGULATING PORTION)
27 LIGHTENING RECESS
30 LANCE
30
a LANCE CLAW
40 HELD PORTION
40
a RIGHT BULGING PORTION
40
b LEFT BULGING PORTION
41 DISTAL END PORTION
42 PROXIMAL END PORTION
42
a RIGHT SHOULDER SURFACE
42
b LEFT SHOULDER SURFACE
43 ORTHOGONAL PORTION
43
a BOLT HOLE
44 INTERFERENCE PORTION
44
a RIGHT END FACE
44
b LEFT END FACE
45 LANCE LOCKING HOLE
45
a LANCE LOCKING SURFACE
50 PLUG HOUSING
g GAP
D INSERTION DIRECTION
E DISPLACEMENT REGULATING MECHANISM
M METALLIC PLATE
S MATING SPACE
T1 TORQUE
T2 TORQUE
Number | Date | Country | Kind |
---|---|---|---|
2012-195355 | Sep 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2013/003898 | 6/21/2013 | WO | 00 |