Electric connector

Information

  • Patent Grant
  • 6589082
  • Patent Number
    6,589,082
  • Date Filed
    Thursday, December 13, 2001
    22 years ago
  • Date Issued
    Tuesday, July 8, 2003
    21 years ago
Abstract
An electric connector is connected to an electric wire of a first article, and is to be fitted onto the first article and/or a second article. The contact of the electric connector shall directly contact a conductive part of the second article. To prevent the electric wire or the wired contact from coming of the housing of the connector, a retainer is provided. The electric connector's housing has a receiving groove that is recessed into the front housing face which faces the second article, and that has an open groove end at one housing side face and a closed groove end at another housing side face. A contact is inserted into the receiving groove and includes a connecting part to be connected to the electric wire of the first article and a contacting part which is located closer than the connecting part to the closed groove end and which is to contact the conductive part of the second article. The retainer covers at least a portion of the open top of the receiving groove adjacent to the open groove end and is fitted onto the housing.
Description




FIELD OF THE INVENTION




The present invention belongs to a field of electric connectors, which are used to electrically connect two articles that are exemplified by a printed circuit board, an electrical part, etc.




RELATED ART




Electric connectors for electrically connecting two articles include, for example, a pair of a male type crimp connector and a female type crimp connector to be coupled together, which are used extensively. The connecting form of them is, for example, that an electric wire led out of a first article is crimp-connected to a male type crimp connector, an electric wire led out of a second article is crimp-connected to a female type crimp connector, and the male type crimp connector and the female type crimp connector are coupled together to make an electrical connection.




As for the connecting structures using such electric connectors, it is keenly desired to reduce costs and to make the connectors themselves and related objects more compact.




SUMMARY OF THE INVENTION




The present inventors contemplated to reduce the number of electric connectors to be used in a connecting structure to one single electric connector by the following measures. When an electric wire is led out of the first article, a single electric connector is connected to the electric wire by crimping or insulation displacement connection, and is fitted onto the first article and/or the second article. Also, a contact of this electric connector is caused to directly contact a conductive part of the second article. This, in turn, is to reduce the costs of the connecting structure and to make it more compact. In that case, if the housing of the electric connector is provided with a groove of which one end is open, a contact is inserted into and fitted onto the groove, and the electric wire connected to the contact is led through the open end of the groove out of the housing, then the ability to fabricate the electric connector, and the workability of connecting the electric wire to the electric connector can be improved. With this arrangement, if the electric wire is subjected to a pulling and moving force and lifted from the groove, the electric wire or the wired contact may come off the housing. One objective of the present invention is to assemble a retainer onto the housing of such an electric connector so as effectively prevent the electric wire or the wired contact from coming off the housing.




To accomplish the above-mentioned objective, the present invention is an electric connector that is used to electrically connect an electric wire of a first article to a conductive part of a second article. This electric connector comprises a housing, which is fitted onto at least one of the articles and is provided with a receiving groove that is recessed into the front face which faces, when connected, toward the conductive part of the second article and that is open at one end in a side face of the housing, a contact, which is inserted into and fitted onto the receiving groove, and is provided with a connecting part to be connected to the electric wire of the first article by crimping or insulation displacement connection and a contacting part which is located closer than the connecting part to the closed end of the receiving groove and which is to contact the conductive part of the second article, and a retainer, which covers at least a portion of the receiving groove adjacent to the open end thereof and is fitted onto the housing.




The connecting part of the contact of this electric connector is connected by crimping to the electric wire of the first article, the contact is inserted into and fitted onto the receiving groove of the housing, and the retainer is fitted onto the housing. Or the contact is inserted into and fitted onto the receiving groove of the housing, then the connecting part of the contact is connected by insulation displacement connection to the electric wire of the first article, and the retainer is fitted onto the housing.




Next, when the housing is fitted onto the first article, and the two articles are arranged in a certain positional relationship and joined together, the contacting part of the contact will contact the conductive part of the second article with a pressing force, and the electric wire and the conductive part will be electrically connected via the contact. Or when the housing is fitted onto the second article, the contacting part of the contact will contact the conductive part of the second article with a pressing force, and the electric wire and the conductive part will be electrically connected together via the contact. Or when the housing is fitted onto both the first article and the second article, the contacting part of the contact will contact the conductive part of the second article with a pressing force, and the electric wire and the conductive part will be electrically connected together via the contact.




In any of the above-mentioned connecting forms, as the contacting part of the contact will contact the conductive part of the second article with a pressing force, a contact pressure at the contacting point will be secured to reliably make an electric connection of the two articles. In this connecting structure, as the number of electric connector to be used is one in contrast with the conventional connecting structure using a pair of a male crimp connector and a female crimp connector, the costs are lowered through the reduction in the number of electric connector in use. As the work of connecting the electric wire to the electric connector, for example, crimping or insulation displacement connection, can be done by a single operation, the costs are lowered through the improved workability. When the housing is fitted onto both the first article and the second article, as the two articles will be joined together via the electric connector, a separate joining means such as a screw is not needed to join the two articles together, and the costs are reduced through the elimination of any joining means. As a single electric connector is used in the connecting structure, the space occupied by the electric connector is reduced in comparison with the conventional connecting structure wherein a pair of a male crimp connector and a female crimp connector are used, and the connecting structure is compactified.




Even if the electric wire is subjected to a pulling and moving force and is bent to lift from the receiving groove, the electric wire will be held by the retainer. Hence the electric wire or the wired contact is prevented from coming off the housing.




Accordingly, the electric connector of the present invention ensures a contact pressure at the contacting point and makes a reliable electric connection between the articles, reduces the number of electric connector in use and improves the workability, and in turn, achieves significant cost reduction and compactification of the connecting structure. Even if the electric wire is subjected to a pulling and moving force and is bent towards the receiving groove, the electric wire will be held by the retainer. Thus the electric wire or the wired contact is reliably prevented from coming off the housing. When the housing is fitted onto both the first article and the second article, the costs can be reduced through elimination of a joining means.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of the electric connector of the first embodiment when it is used by fitting it onto the first article.





FIG. 2

is a perspective view of the electric connector of the first embodiment when it is used by fitting it onto the first article.





FIG. 3

is a perspective view of the electric connector of the first embodiment when it is fitted onto the first article.





FIG. 4A

, FIG.


4


B and

FIG. 4C

show the housing of the electric connector of the first embodiment.

FIG. 4A

is a plan view,

FIG. 4B

is a front view, and

FIG. 4C

is a bottom view.





FIG. 5

is a perspective view of the contact of the electric connector of the first embodiment.





FIG. 6A

, FIG.


6


B and

FIG. 6C

show the retainer of the electric connector of the first embodiment.

FIG. 6A

is a plan view,

FIG. 6B

is a front view, and

FIG. 6C

is a side view.





FIG. 7

is a perspective view that illustrates fitting of the retainer onto the housing of the electric connector of the first embodiment.





FIG. 8

is a sectional view of the electric connector of the first embodiment when the electric connector is used by fitting it onto the second article.





FIG. 9

is a perspective view of the electric connector of the first embodiment when it is fitted onto the second article.





FIG. 10

is a sectional view of the electric connector of the first embodiment when it is fitted onto both the first article and the second article.





FIG. 11

is a perspective view that illustrates fitting of the retainer onto the housing of the electric connector of the second embodiment.





FIG. 12

is a perspective view of the electric connector of the third embodiment when it is fitted onto the first article.





FIG. 13

is a front view of the electric connector of the third embodiment when it is used by fitting it onto the first article.





FIG. 14

is a perspective view of the electric connector of the third embodiment when it is fitted onto the second article.





FIG. 15

is a perspective view of the electric connector of the fourth embodiment.





FIG. 16

is a front view of the electric connector of the fourth embodiment when it is used by fitting it onto the second article.





FIG. 17

is a front view of the electric connector of the fourth embodiment when it is used by fitting it onto the first article.





FIG. 18

is a front view of the electric connector of the fourth embodiment when it is used by fitting it onto both the first article and the second article.





FIG. 19

is a perspective view of the disassembled electric connector of the fifth embodiment.











DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION




Some embodiments of the electric connector of the present invention will be described below. FIG.


1


through

FIG. 3

show the electric connector


100


of the first embodiment. This electric connector


100


is used to electrically connect the electric wire of the first article to the conductive part of the second article. Here, the first article


210


is exemplified by a casing of an electric appliance, and this first article


210


has the electric wire


211


. The second article


220


is exemplified by a printed circuit board, and the conductive part


221


of the second article


220


is exemplified by a conductive pad. The concepts of the articles and the concepts of the conductive parts according to the present invention are not limited in any way by these exemplifications. The articles may be any corporeal things, and the conductive parts may be any members having electric conductivity.




The above-mentioned electric connector


100


comprises a housing


110


, which is fitted onto the first article


210


, a contact


120


, which is inserted into and fitted onto a receiving groove of the housing


110


, and a retainer


130


, which is fitted onto the housing


110


. As shown in

FIG. 4A

, FIG.


4


B and

FIG. 4C

, the housing


110


is formed approximately into a rectangular parallelepiped. For convenience, a direction along one side of the housing


110


is defined as the longitudinal direction, a direction that is approximately perpendicular to that direction is defined as the width direction, and a direction that is approximately perpendicular to both the longitudinal direction and the width direction is defined as the height direction. The housing


110


has a front face


111


, which faces the conductive part


221


of the second article


220


when the electric wire


211


of the first article


210


is electrically connected to the conductive part


221


of the second article


220


via the electric connector


100


, and side faces, which extend from the periphery of the front face


111


in the height direction. Since the housing


110


is approximately a rectangular parallelepiped, it has side faces


112




a


,


112




b


, which are on both ends in the longitudinal direction, and side faces


112




c


,


112




d


, which are on both ends in the width direction. The housing


110


is provided with a receiving groove


113


, which is recessed into the front face


111


and extends in the longitudinal direction. One end


113




a


of this receiving groove


113


extends to and opens in one side face


112




a


. With this arrangement, the receiving groove


113


has an open side end


113




a


and a closed side end


113




b


, and the receiving groove


113


acquires a directionality that is determined by the open side and the closed side. The same number of receiving grooves


113


as the contacts


120


are formed in a row in the width direction. A fitting groove


114


extending in the height direction is formed in the side faces


112




c


,


112




d


on both ends in the width direction of the housing


110


, into which a guide protrusion (that will be described below) of the first article


210


is fitted. The housing according to the present invention is not limited to the form of the approximate rectangular parallelepiped. It may be any form, which can be fitted onto one article and into which the contacts can be assembled.




As shown in

FIG. 5

, the above-mentioned contact


120


is made of a member that has electric conductivity. The contact


120


comprises a connecting part


121


, which is connected to the conductive part


211


of the first article


210


, and a contacting part


122


, which contacts the conductive part


221


of the second article


220


. Inside the receiving groove


113


, the contacting part


122


is arranged closer to the closed side of the receiving groove


113


than the connecting part


121


. The contact


120


is inserted into the receiving groove


113


from the open side thereof. In this embodiment, it is exemplified by a crimp type contact


120


. Hence the connecting part


121


is a barrel formed on the contact


120


, and this barrel comprises a wire barrel


121




a,


which crimps the core of the electric wire


211


, and an insulation barrel


121




b,


which crimps this electric wire together with its insulation. The contacting part


122


is made of an oblong rectangle material, which is curved to form a U-shape when seen in the width direction and function as a leaf spring, which is flexible in the height direction. When necessary, the top end of the contacting part


122


is bent into an inverted-U shape, when seen in the width direction, to form a contacting point, and this contacting point comes out of the receiving groove


113


of the housing


110


and the front face


111


thereof. The configuration of the contact is not limited by this embodiment. The contact may be bent into, for example, an L shape without any curving. When necessary, a dimple


122




a


is formed in this contacting part


122


by embossing or the like to define a contacting point for the conductive part


221


of the second article


220


. In this embodiment, a fitting structure with the so-called contact lance is used. In other words, the contact


120


is provided with a protruding piece


124


, and this protruding piece


124


is used as a lance to be fitted into a fitting window


115


that is opened in the receiving groove


113


of the housing


110


. In contrast with this, a fitting structure with the so-called housing lance may be used. In that case, the housing is provided with a protruding piece and this protruding piece is fitted into a fitting window of the contact. The contact may be fitted into the housing without using any lance.




As shown in

FIG. 6A

, FIG.


6


B and

FIG. 6C

, the retainer


130


is fitted onto the housing


110


, the retainer


130


covering at least the open-side ends


113




a


of the receiving grooves


113


. The retainer


130


comprises covers


131


, which fit into the receiving grooves


113


, and arms


132


, which fit onto the housing


110


. In this embodiment, the cover


131


is formed into a comb so that it can fit into the respective receiving grooves


113


. The arm


132


is formed into an L-shape, and one end of the arm


132


is connected to the cover


131


and the arm


132


extends along the side face of the housing


110


. Either one of the arm


132


and the housing side face is provided with a fitting pawl, and the other one is provided with a receiving cavity or recess part that fits together with the fitting pawl. In this embodiment, two arms


132


are provided along both ends, in the width direction, of the cover


131


, and the arms


132


extend backward along the side faces


112




c


,


112




d


in the longitudinal direction of the housing


110


. Each of the side faces


112




c


,


112




d


of the housing


110


is provided with a fitting pawl


116


, and each of the arms


132


is provided with a fitting cavity or recess part


132




a


that fits together with the fitting pawl


116


. With this arrangement, as shown in

FIG. 7

, when the connecting parts


121


of the contacts


120


are connected to the electric wires


211


of the first article


210


by crimping, and these wired contacts


120


are fitted onto the receiving grooves


113


of the housing


110


, if the retainer


130


is pushed into the receiving grooves


113


from their open side towards their closed side, the covers


131


will fit into the receiving grooves


113


, the arms


132


will advance along the side faces


112




c


,


112




d


of the housing


110


, and the retainer


130


will be fitted onto the housing


110


by engagement between the fitting pawls and the fitting cavity or recess parts.




The above-mentioned housing


110


is fitted onto an article by fitting itself into a concaved part formed in the article. In the case of the connecting form shown in FIG.


1


through

FIG. 3

, the housing


110


is fitted onto the first article


210


. To this end, a groove-shaped recessed part


212


is formed in the first article


210


, and the width of the housing


110


is made to have a dimension that can fit into this recessed part


212


. The electric connector


100


is fitted into this recessed part


212


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


212


and the contacting part


122


comes out of the recessed part


212


. On each of the two longitudinal walls


212




a


of this recessed part


212


, which are opposing to each other, a guide protrusion


213


is formed to extend in the depth direction. In each of both the side faces


112




c


,


112




d


, in the width direction, of the housing


110


, a fitting groove


114


, into which the above-mentioned guide protrusion


213


fits, is formed to extend in the height direction. The fitting grooves


114


and the guide protrusions


213


fit together with a certain pressure, and the housing


110


is fitted onto the first article


210


by this fitting (the state shown in FIG.


1


and FIG.


2


). Here, fitting grooves


114


are formed in the electric connector


100


and guide protrusions


213


are formed on the recessed part


212


. However, in contrast with this, guide protrusions may be formed on the electric connector and fitting grooves may be formed in the recessed part. Here, the recessed part


212


is groove-shaped, but the recessed part may have any form provided that it can receive the electric connector. Moreover, instead of providing fitting grooves and guide protrusions, the side faces of the housing may be made to face-contact the longitudinal walls of the recessed part and the housing may be fitted onto the first article by this fitting. These comments also apply to the recessed parts


212


,


225


, which will be described in relation to the connecting forms that will be described below.




The operation of the first embodiment will be described below. The connecting part


121


of the contact


120


of this electric connector


100


is connected to the electric wire


211


of the first article


210


by crimping. Then the contact


120


is inserted into and fitted onto the receiving groove


113


of the housing


110


. Then the retainer


130


is fitted onto the housing


110


.




Next, in the case of the connecting form shown in FIG.


1


through

FIG. 3

, when the housing


110


is fitted onto the first article


210


and the two articles


210


,


220


are arranged in a certain positional relationship and joined together by screwing, etc., the contacting part


122


of the contact


120


will contact the conductive part


221


of the second article


220


with a pressing force and the electric wire


211


and the conductive part


221


will be electrically connected together via the contact


120


.




FIG.


8


and

FIG. 9

show another connecting form of the electric connector


100


of the above-mentioned first embodiment. In this case, the housing


110


is fitted onto the second article


220


. To this end, a groove-shaped concaved or recessed part


225


is formed in the second article


220


, and the width of the housing


110


is made to have a dimension that can fit into this recessed part


225


. The conductive part


221


of the second article


220


is provided on the bottom of the recessed part


225


. The electric connector


100


is fitted into this recessed part


225


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


225


and the contacting part


122


is opposed to the bottom of the recessed part


225


. On each of the two longitudinal walls


225




a


of this recessed part


225


, which are opposed to each other, a guide protrusion


226


, which fits into a fitting groove


114


of the housing


110


, is formed in the depth direction. These fitting grooves


114


and the guide protrusions


226


fit together with a certain pressure, and the housing


110


is fitted onto the second article


220


by this fitting.




In the case of this connecting form, when the connecting part


121


of the contact


120


of the electric connector


100


is connected to the electric wire


211


of the first article


210


, and the housing


110


is fitted onto the second article


220


, the contacting part


122


of the contact


120


will contact the conductive part


221


of the second article


220


with a pressing force, and the electric wire


211


and the conductive part


221


will be electrically connected via the contact


120


.





FIG. 10

shows another connecting form of the electric connector


100


of the above-mentioned first embodiment. In this case, the housing


110


is fitted onto the first article


210


and the second article


220


. To this end, a groove-shaped recessed part


212


is formed in the first article


210


, and a groove-shaped recessed part


225


is formed in the second article


220


, respectively, and the width of the housing


110


is made to have a dimension that can be fitted into both the recessed parts


212


,


225


. The conductive part


221


of the second article


220


is provided on the bottom of the recessed part


225


. The electric connector


100


is fitted into the recessed part


212


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


212


and the contacting part


122


comes out of the recessed part


212


, and the electric connector


100


is fitted into the recessed part


225


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


225


and the contacting part


122


is opposed to the bottom of the recessed part


225


. Guide protrusions


213


,


226


are formed on the recessed parts


212


,


225


, and the fitting grooves


114


and the guide protrusions


213


,


226


are fitted together with a certain pressure, and the housing


110


is fitted onto both the first article


210


and the second article


220


by this fitting.




In the case of this connecting form, when the connecting part


121


of the contact


120


of the electric connector


100


is connected to the electric wire


211


of the first article


210


and the housing


110


is fitted onto both the first article


210


and the second article


220


, the contacting part


122


of the contact


120


will contact the conductive part


221


of the second article


220


with a pressing force, and the electric wire


211


and the conductive part


221


will be electrically connected by the contact


120


.




In any of the above-mentioned connecting forms, as the contacting part


122


of the contact


120


contacts the conductive part


221


of the second article


220


with a pressing force, the electric connection between the articles


210


,


220


is made reliably by securing a contact pressure at the contacting point. In this connecting structure the number of electric connector used is one in contrast with the conventional connecting structure wherein a pair of a male crimp connector and a female crimp connector are used. Accordingly, the costs are reduced through the reduction in the number of electric connectors used. As the work of connecting the electric wire


211


to the electric connector


100


by crimping or insulation displacement connection can be done by one operation, the costs are reduced through improvement in the workability. When the housing


110


is fitted onto both the first article


210


and the second article


220


, as the two articles


210


,


220


are joined together by the electric connector


100


, there is no need of independently joining the two articles


210


,


220


by a joining means such as screws. Hence costs are reduced through elimination of a joining means. As only one electric connector


100


is used in the connecting structure, in contrast with the conventional connecting structure using a pair of a male crimp connector and a female crimp connector, the space occupied by the electric connector is smaller and the connecting structure is more compact.




In that case, at the stage of fitting the electric connector


100


onto the articles


210


,


220


or after the fitting, as shown in FIG.


1


and

FIG. 2

, FIG.


8


and

FIG. 10

by dashed lines, even if the electric wire


211


is subjected to a pulling and moving force in the direction of the arrow and bends to lift from the receiving groove


113


, the electric wire


211


will be held by the retainer


130


. Thus the electric wire


211


or the wired contact


120


will be prevented from coming off the housing


110


.




The retainer


130


of the present invention may be any one, which covers at least the open side ends


113




a


of the receiving grooves


113


and is fitted onto the housing. Then the electric wires will be held by the retainer and the electric wires, etc. will be prevented from coming off the housing. However, as is the case of the above-mentioned embodiment, if the retainer


130


comprises covers


131


, which fit into the receiving grooves


113


, and the arms


132


, which fit onto the housing


110


, the retainer


130


can be easily fitted onto the housing


110


by a single touch.




The present invention includes any forms of structure for fitting the housing of the electric connector onto an article. However, as is the case of the above-mentioned embodiment, if the housing


110


is formed to be fitted into the recessed part


212


of the article


210


and/or the recessed part


225


of the article


220


, whereby the housing


110


is fitted onto the article


210


and/or the article


220


by this fitting-in, then the procedure of fitting the electric connector


100


into the recessed part


212


of the article


210


and/or the recessed part


225


of the article


220


will fit the electric connector


100


onto the article


210


and/or the article


220


. Hence the workability of fitting is improved.




In the following, other embodiments will be described. As the basic description of these other embodiments, the description of the first embodiment will be referenced and will apply in its entirety with the same reference characters. Then configurations differing from the first embodiment will be described additionally.





FIG. 11

shows the second embodiment. The electric connector


100


of the second embodiment differs from the first embodiment in the configuration of the retainer. The retainer


130


comprises a plate-shaped cover


131


and arms


132


, which fit this cover


131


onto the housing


110


. The cover


131


covers the front face


111


of the housing and is rotatably joined to the housing at one end thereof. Windows


136


are formed in the cover


131


to allow the contacting parts


122


of the contacts


120


to come out therethrough. In this embodiment, the retainer


130


is joined to the rear end of the front face


111


of the housing


110


by a thin part


135


, but the retainer


130


may be joined, for example, by a hinge. The arms


132


extend along the side faces


112




c


,


112




d


of the housing


110


from the cover


131


. Fitting pawls are provided on either the arms


132


or the housing side walls


112




c


,


112




d


, and fitting cavity or recess parts, which fit with the fitting pawls, are provided on the other. In this embodiment, two arms


132


are provided on both ends, in the width direction, of the cover


131


, and they extend along the side faces


112




c


,


112




d


, in the height direction, of the housing


110


, respectively. Fitting pawls


116


are provided on the side faces


112




c


,


112




d


of the housing


110


, and fitting cavity or recess parts


132




a


, which fit with the fitting pawls


116


, are provided in the arms


132


.




With the arrangements of the second embodiment, as shown in the upper diagram of

FIG. 11

, the cover


131


is rotated in a direction to move away from the front face


111


of the housing


110


, then contacts


120


, which have been crimp-connected to electric wires


211


of the first article


210


, are inserted into the receiving grooves


113


of the housing


110


. Next, the cover


131


is rotated to cover the front face


111


of the housing


110


. As a result, the retainer


130


is fitted onto the housing


110


by the fitting between the fitting pawls


116


and the fitting cavity or recess parts


132




a


. Thus the retainer


130


can be easily fitted on the housing


110


with a single touch, and moreover, as the retainer


130


is joined to the housing


110


, the number of parts is reduced and this is advantageous from the viewpoint of management.




FIG.


12


and

FIG. 13

show the electric connector


100


of the third embodiment. The housing


110


of the electric connector


100


of this third embodiment is formed in such a way that it can be inserted into a recessed part formed in an article and is provided with wings


117


, which are elastically deformed to press against the longitudinal walls of a recessed part when the housing


110


is inserted into the recessed part. The housing


110


is fitted onto the article by the pressures of the wings


117


. In this embodiment, a wing


117


is provided on each of two side faces


112




c


,


112




d


on both ends, in the width direction, of the housing


110


. The fitting form of the retainer


130


onto the housing


110


may be any form of the first embodiment and the second embodiment. In the case of the connecting form shown in FIG.


12


and

FIG. 13

, the housing


110


is fitted onto the first article


210


. To this end, a recessed part


212


is formed in the first article


210


and the housing


110


is formed in such a way that it can be inserted into the recessed part


212


, and the housing


110


is provided with wings


117


, which are elastically deformed to press against the longitudinal walls


212




a


of the recessed part


212


when the housing


110


is inserted into the recessed part


212


. The electric connector


100


is fitted into this recessed part


212


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


212


and the contacting parts


122


come out of the recessed part


212


. The method of electrically connecting the articles


210


,


220


with the electric connector


100


in this connecting form is similar to that of the connecting form shown in FIG.


1


through FIG.


3


.





FIG. 14

shows another connecting form of the electric connector


100


of the above-mentioned third embodiment. In the case of this connecting form, the housing


110


is fitted onto the second article


220


. To this end, a recessed part


225


is formed in the second article


220


, and the housing


110


is formed in such a way that it can be inserted into the recessed part


225


and is provided with wings


117


, which are elastically deformed to press against the longitudinal walls


225




a


of the recessed part


225


when the housing


110


is inserted into the recessed part


225


. The electric connector


100


is fitted into this recessed part


225


in such a way that the height direction of the electric connector


100


aligns with the depth direction of the recessed part


225


and the contacting part


122


is opposed to the bottom of the recessed part


225


. The method of electrically connecting the articles


210


,


220


with the electric connector


100


in this connecting form is similar to that of the connecting form shown in FIG.


8


and FIG.


9


.




The third embodiment in each connecting form can exhibit operation and effect similar to those of the first embodiment, and the third embodiment provides a high fitting force with a simple construction. Moreover, dimensional errors, which occur in the internal dimensions of the recessed parts


212


,


225


, are absorbed by deflections of the wings


117


, and in turn, the yields of the articles


210


,


220


and the electric connector


100


are improved. When the wings


117


are provided on both ends, in the width direction, of the housing


110


, the elastic restoring forces of the wings


117


will work on both the ends, in the width direction, of the housing


110


and, in turn, after fitting, the electric connector


100


will be held stably on the article


210


,


220


. This is preferable.





FIG. 15

shows the electric connector


100


of the fourth embodiment. In the electric connector


100


of this fourth embodiment, the housing


110


is provided with locking pawls


118


, and the housing


100


is fitted onto an article by fitting the locking pawls


118


onto the article. In the case of this embodiment, the locking pawls


118


extend on both ends, in the width direction, of the housing


110


in the direction of height. A hook


118




a


is provided on the top end of each locking pawl


118


, and this hook


118




a


enters a locking hole formed in an article and hooks on the edge of the locking hole. The fitting form of the retainer


130


onto the housing


110


may be any fitting form of the first embodiment and the second embodiment. In the case of the connecting form shown in

FIG. 16

, the housing


110


is fitted onto the second article


220


. To this end, locking holes


222


are formed in the second article


220


, and the locking pawls


118


extend protrusively from the face of the housing


110


, on which the contacting parts


122


are exposed. The electric connector


100


is held in such a way that the contacting parts


122


oppose to the conductive parts


221


of the second article


220


, and the locking pawls


118


are fitted on the second article


220


. The method of electrically connecting the articles


210


,


220


with the electric connector


100


in this connecting form is similar to that of the connecting form shown in FIG.


8


and FIG.


9


.





FIG. 17

shows another connecting form of the electric connector


100


of the above-mentioned fourth embodiment. In the case of this connecting form, the housing


100


is fitted onto the first article


210


. To this end, locking holes


215


are formed in the first article


210


, and the locking pawls


118


extend protrusively from the face of the housing


110


, which is opposite, in the height direction, to the face on which the contacting parts


122


are exposed. The electric connector


100


is held in such a way that the face being opposite, in the height direction, to the contacting parts


122


opposes to the first article


210


, and the locking pawls


118


are fitted onto the first article


210


. The method of electrically connecting the articles


210


,


220


with the electric connector


100


in this connecting form is similar to that of the connecting form shown in FIG.


1


through FIG.


3


.




The fourth embodiment in each connecting form exhibits operation and effect similar to those of the first embodiment, and high fitting force is provided by a simple structure. When the locking pawls


118


are provided on both ends, in the width direction, of the housing


110


, the fitting forces of the locking pawls


118


will work on both ends, in the width direction, of the housing


110


, and, in turn, the electric connector


100


will be held stably on both the articles


210


,


220


after fitting, and this is preferable.




The present invention includes all embodiments wherein features of the embodiments described above are combined. The fitting forms of the first embodiment, the fitting forms of the third embodiment, and the fitting forms of the fourth embodiment can be combined in the form of fitting one housing


110


onto both the first article


210


and the second article


220


, and the present invention includes all of these embodiments. One example shown in

FIG. 18

is an embodiment wherein one housing


110


is fitted onto the first article


210


by the fitting form of the first embodiment and onto the second article


220


by the fitting form of the fourth embodiment. In the case of this embodiment, as shown in

FIG. 15

, when necessary, a fitting groove


114


is provided in the outside face of each locking pawl


118


and guiding protrusions


213


are provided on the first article


210


. In this way, the fitting-in force between the housing


110


and the recessed part


212


can be increased. When this form of fitting one housing


110


onto both the first article


210


and the second article


220


is used, as explained in relation to the first embodiment, in addition to the operation and effect that are obtained by the form of fitting one housing


110


onto the first article


210


or the second article


220


, the two articles


210


,


220


are joined together by the electric connector


100


. Hence there will be no need of separately joining the two articles


210


,


220


by a joining means such as screws. Thus the costs are reduced through the elimination of a joining means.





FIG. 19

shows the fifth embodiment. The fifth embodiment is applicable to any of the above-mentioned embodiments. The electric connector


100


of this fifth embodiment differs from the electric connectors


100


of the first embodiment through the fourth embodiment in that the contact


120


is of the insulation displacement connection type, and is identical to them in other aspects of the construction. Accordingly, the connecting part


121


is a slot that is formed in one end, in the longitudinal direction, of the contact


120


. The core of the electric wire


211


of the first article


210


is connected into this slot by insulation displacement connection.




In the fifth embodiment, when the contact


120


of the electric connector


100


is to be connected to the electric wire


211


of the first article


210


, the slot being the connecting part


121


of the contact


120


is connected to the electric wire


211


by insulation displacement connection. In other words, when the contact


120


of the first embodiment is of the insulation displacement connection type, the contact


120


of the electric connector


100


is inserted into and fitted onto the receiving groove


113


of the housing


110


, then the slot (connecting part)


121


of the contact


120


is connected to the electric wire


211


of the first article by insulation displacement connection, and the retainer


130


is fitted onto the housing


110


. Next, the wired electric connector


100


is fitted onto the first article


210


and/or the second article


220


, and the contacting part


122


of the contact


120


is made to contact the conductive part


221


of the second article


220


with a pressing force, the electric wire


211


of the first article


210


will be electrically connected to the conductive part


221


of the second article


220


via the contact


120


. Furthermore, when the contact


120


of the second embodiment is of the insulation displacement connection type, the cover


131


is rotated to move away from the front face


111


of the housing


110


, the electric wire


211


of the first article


210


is connected, by insulation displacement connection, to the slot (connecting part)


121


of the contact


120


received in the receiving groove


113


, and then the cover


131


is rotated to cover the front face


111


of the housing


110


, the retainer


130


will be fitted onto the housing


110


by fitting between the fitting pawls and the fitting concaved parts.




In addition to the embodiments mentioned above, the present invention includes a variety of embodiments. For example, the present invention includes embodiments wherein the housing is fitted onto an article by using an adhesive, and embodiments wherein the housing is fitted onto an article by using a tape or the like, which achieves fitting by a frictional force, for example, Velcro fastener.




With the description of these embodiments, the first electric connector, which was described in the summary of the invention, has been fully disclosed. Moreover, with the description of these embodiments, the second electric connector and the third electric connector, which will be described below, have been fully disclosed.




The second electric connector is an electric connector as recited in the first electric connector wherein the retainer comprises a cover that fits into the receiving groove and an arm that fits onto the housing. With this arrangement, when the connecting part of the contact is connected to the electric wire of the first article by crimping or insulation displacement connection, then the retainer is fitted into the receiving groove and the arm is fitted onto the housing, the retainer will be fitted onto the housing. Accordingly, the retainer can be easily fitted onto the housing with a single touch.




The third electric connector is an electric connector as recited in the first electric connector wherein the retainer comprises a plate-shaped cover, which covers the front face of the housing and is rotatably joined to the housing at one end thereof, and in which a window for allowing the contacting part of the contact to come out is formed, and an arm for fitting the cover onto the housing. With this arrangement, when the cover is rotated away from the front face of the housing, the connecting part of the contact is connected to the electric wire of the first article by crimping or insulation displacement connection, then the cover is rotated to cover the front face of the housing, and the arm is fitted onto the housing, the retainer will be fitted onto the housing. Accordingly, the retainer can be easily fitted onto the housing with a single touch, and moreover, as the retainer is joined to the housing, the number of parts is reduced and this is advantageous from the viewpoint of management.



Claims
  • 1. An electric connector for electrically connecting an electric wire of a first article to a conductive part of a second article, said electric connector comprising:a housing, which is fitted onto at least one of the articles and is provided with a receiving groove that has an open front at, and is recessed into, a front face of the housing, which faces, when connected, toward the conductive part of the second article, and wherein the receiving groove is open at a first end thereof in a first side face of the housing and closed at a second end thereof at a second side face of the housing, a contact, which is inserted into and fitted onto the receiving groove, and which comprises a connecting part to be connected to the electric wire of the first article by crimping or insulation displacement connection and a contacting part which is located closer than the connecting part to the closed second end of the receiving groove and which is to contact the conductive part of the second article, and a retainer, which covers at least a portion of the open front of the receiving groove adjacent to the open first end thereof and is fitted onto the housing, wherein the retainer comprises a plate-shaped cover, which covers the front face of the housing and is rotatably joined to the housing at an edge of the cover, and in which an open area is formed for allowing the contacting part of the contact to come out therethrough, and an arm for fitting the cover onto the housing.
  • 2. The electric connector according to claims 1, wherein the open area is a window bounded within the plate-shaped cover.
  • 3. The electric connector according to claim 1, wherein the arm adjoins and protrudes from another edge of the cover, other than the edge of the cover that is rotatably joined to the cover.
  • 4. The electric connector according to claim 1, wherein the edge of the cover that is rotatably joined to the housing is located adjacent to a side face of the housing other than the first side face of the housing.
  • 5. The electric connector according to claim 4, wherein the side face other than the first side face of the housing is the second side face of the housing.
  • 6. An electrical connector comprising:an electrically insulating housing having a front face, plural side faces including opposite first and second side faces adjoining said front face, and a receiving groove that extends longitudinally from said first side face toward said second side face, and that has a groove opening in said front face, an open groove end in said first side face, and a closed groove end adjacent to said second side face; an electrically conductive contact member that is arranged in said receiving groove and that comprises a wire connector adapted to be connected to an electric wire and a contacting part which protrudes out of said receiving groove through said groove opening, wherein said wire connector is located adjacent to said open groove end and said contacting part is located relatively closer than said wire connector to said closed groove end; and a retainer comprising a plate-shaped cover and a retainer arm protruding from said plate-shaped cover, wherein said plate-shaped cover has an open area and is pivotally connected to said housing so as to be pivotable between a closed position and an open position relative to said housing, and wherein, in said closed position, said plate-shaped cover covers at least a portion of said front face and of said groove opening adjacent to said first side face, said contacting part protrudes out of said receiving groove through said open area of said cover, and said retainer arm is releasably secured to said housing.
  • 7. The electrical connector according to claim 6, wherein said open area is a window opening bounded within said plate-shaped cover.
  • 8. The electrical connector according to claim 6, wherein said retainer arm protrudes from an edge of said plate-shaped cover located away from a location where said plate-shaped cover is pivotally connected to said housing.
  • 9. The electrical connector according to claim 6, wherein said plate-shaped cover is pivotally connected to said housing at an edge of said plate-shaped cover adjacent to one of said side faces of said housing other than said first side face.
  • 10. The electrical connector according to claim 9, wherein said edge of said plate-shaped cover is adjacent to and pivotally connected to said second side face of said housing.
Priority Claims (1)
Number Date Country Kind
2000-384529 Dec 2000 JP
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is related to our U.S. patent applications Ser. Nos. 10/017,983 and 10/017,087, both filed on Dec. 13, 2001.

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Foreign Referenced Citations (1)
Number Date Country
2001-307799 Nov 2001 JP
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Entry
“Electric Connector”, by Masaaki Harasawa et al.; U. S. patent application 10/017,983; Dec. 13, 2001, pp. 1 to 25 and 15 sheets of drawings.
“Electric Connector”, by Masaaki Harasawa et al.; U. S. patent application 10/017,987, Dec. 13, 2001, pp. 1 to 32 and 17 sheets of drawings.
Horikoshi et al.; U.S. patent application Publication No. 2002/0048975 A1, Publication Date: Apr. 25, 2002, entitled: “Electrical Connection Structure for Electronic Apparatus”, cover sheet, 10 sheets of drawings and pp. 1 to 6.