The present invention relates to an electrical contact, especially a flat contact or a bifurcated contact, having a first conductive element, having at least one electrical connection element for contacting of the first conductive element and configured for contacting of a second conductive element which can be supplied and having at least one holding member for holding the electrical connection element or elements on the first conductive element, wherein the first conductive element has at least one T-shaped incision in the surface facing toward the second conductive element which can be supplied, wherein the electrical connection element or elements has or have a first contact section for contact with the first conductive element in the T-shaped incision and a second contact section for contact with the second conductive element which can be supplied outside the T-shaped incision.
US 2017/093069 A1 relates to an electrical contact having a plurality of electrical connection elements for contacting both a first conductive element and a second conductive element and having a holding member for holding the electrical connection elements. Each of the electrical connection elements contains a first contact section for contact with the first conductive element, a second contact section for contact with the second conductive element, and a holding section which is held between the first contact section and the second contact section and with the holding member. For this, holes of small diameter are formed in the bottom of a groove on the first conductive element so that they penetrate through from the outer upper and lower surface to a receiving groove in the bottom of the groove. The holes with small diameter are provided at a location near the two side surfaces of the first conductive element in proximity to the ends of the protruding flange sections of the groove. Engagement pins are situated in the holes with small diameter, being introduced from the outer upper and lower surfaces.
CN 10 665 46 08 A describes an elastic electrical connector. The elastic electrical connector comprises a base and a receiving clamp, wherein the base and the receiving clamp are hinged together. The receiving clamp accommodates an electrical contact piece, which piece has round free ends that are situated in a hollow cylindrical cavity and are closed off at both ends by two cylindrical plugs with flange, wherein the plug is pressed into the receiving clamp as a holding member.
CN 20 825 69 68 U describes an elastic electrical connector, including a base, on which half-shells situated on opposite sides project at the top, and the round webs of a connection element can be inserted in them, being closed off at all free ends of the half-shells by a terminal flange as a holding member.
Starting from this prior art, the object of the invention is the provision of an electrical connector in which the holding member holds the electrical connection element or elements better and the connection elements do not fall out.
Moreover, with the present invention it can be ensured that a free play is adjustable for the electrical connection elements.
An electrical contact has a first conductive element, an electrical connection element, usually designed as a group of interconnected lamellas, for the contacting of the first conductive element and configured for contacting of a second conductive element which can be supplied, and at least one holding member for holding the electrical connection element on the first conductive element, wherein the first conductive element comprises at least one incision in the surface facing toward the second conductive element which can be supplied, wherein the electrical connection element has at least one frontmost and one rearmost positioning section, which are identical in the case of a single lamella/contact section, for positioning of the first conductive element in an assigned holding groove of the incision and a contact section for contact with the second conductive element which can be supplied outside the incision. There are then provided one to four holding members, wherein one is sufficient in a blind hole design and two are sufficient in a continuous groove design, each of them having a greater height than the height of the holding groove(s) of the incision assigned to them, while at least one holding member is positioned at or within a predetermined distance in front of the frontmost positioning section of the electrical connection element in one of the holding grooves, and either at least one holding member is positioned at or up to a predetermined distance behind the rearmost positioning section of the electrical connection element in one of the holding grooves or one of the holding grooves is a blind hole groove having a rear wall and the rearmost positioning section of the electrical connection element is positioned at a predetermined distance in front of the rear wall of the blind hole groove in this blind hole groove.
The positioning mentioned here at a predetermined distance in front of or behind the frontmost or rearmost positioning section is seen in the insertion direction or in the counter insertion direction of the electrical connection element in a continuous holding groove. The pressing of the holding member into the holding groove can then be done in the direct insertion direction or the counter insertion direction, which means that a tool presses the holding member directly into the recess and pushes it forward to the prescribed position.
The positioning of the electrical connection element in the insertion direction or in the counter insertion direction can also be done alternatively by pressing the holding member into the holding groove from the side of the insertion direction or the counter insertion direction transversely into the corresponding holding groove in front of the contact section. Transversely means here that the holding member is at first pushed in the insertion direction (or counter this direction) for example at the middle of the T-incision across its bottom and only at the predetermined depth (looking in the direction of the groove) is it pressed transversely into the groove, to the right or left, in front of the contact section. Transversely here does not necessarily mean at a 90 degree angle to the groove, but can also mean a pressing in the forward direction, i.e., with an angle between 30 and 60 and especially 45 degrees, for example.
In configurations with an L-incision, i.e., only a one-sided holding groove, a further insertion direction can also be provided, namely, the sideways inserting of the positioning section or sections into the holding groove and a pressing of the other oppositely situated side elements of the electrical connection element into the incision at its side wall.
The holding members can be balls or cylinder sections, for example. In the case of cylinder sections, the one cylinder bottom can come to lie opposite the contact section, while the other cylinder bottom can be broken off at the edge of the contact body, so that the body can fill up the groove as far as the edge. However, it can also be shaped as a cube or a cuboid. The critical factors are an excessive dimension beyond the groove and a greater hardness with respect to the material of the first conductive element.
The electrical contact is in particular a flat contact having an incision and a one-sided or two-sided recess, or it is a bifurcated contact having two incisions situated opposite each other inside the bifurcate and having such one-sided or two-sided recesses. The incisions in the case of a one-sided recess can be called L-shaped incisions and in the case of a two-sided incision they can be called T-shaped incisions, because the L-shape or the T-shape pertains only to the basic appearance of the incision with a recess and not to the shape of the holding groove itself.
The holding grooves of the T-shaped incision need not be rectangular, they can also be round or triangular in cross section or correspond to a polygon, as long as the holding member pressed into these grooves has an excess dimension that prevents the holding member from being pushed out or falling out by the insertion as such or pressure from the side of the contact section.
Advantageously, two holding members per T-shaped incision are enough here, and these two holding members can be positioned in a T-shaped incision in the insertion direction and counter insertion direction in the same holding groove.
Alternatively, these two holding members can also be positioned in one holding groove in the insertion direction and in the other holding groove in the counter insertion direction.
In the case of an L-shaped incision, two holding members are positioned in the insertion direction and the counter insertion direction in this now single holding groove.
The individual incision with recess (in the case of an L-shaped incision) or one or both of the two incisions with recess (in the case of a T-shaped incision) need not have any continuous holding grooves. The holding grooves can be blind hole grooves, i.e., they end in the solid material of the first conductive element. This end of the groove then replaces the one holding member. Only at least one holding member is needed then, being inserted at the opposite side (in the insertion direction) of the contact section, and once again as indicated above this holding member can be inserted diametrically to the end wall of the holding groove in the case of a T-shaped incision.
A method for making such an electrical contact is characterized by the method steps of supplying the first contact section or sections of the electrical connection element or elements for contact with the first conductive element into the T-shaped incision at a predetermined distance from the side edges of the electrical contact, providing two, three or four holding members having a greater height than the height of the holding groove of the T-shaped incision, positioning at least one holding member at or within a predetermined distance in front of the first contact section in the insertion direction of the electrical connection element or elements in one of the holding grooves, and positioning at least one holding member in one of the holding grooves at or up to a predetermined distance in front of the first contact section in the counter insertion direction of the electrical connection element or elements.
Further embodiments are indicated in the dependent claims.
Preferred embodiments of the invention shall be described in the following with the aid of the drawings, which merely serve as an illustration and should not be construed as being limiting. In the drawings:
In the top side 12 of the flat contact 10 there is provided a holding groove 20, being configured as a T-incision. The holding groove 20 extends laterally, i.e., in the width direction of the bifurcated contact. We refer here briefly to
The rectangular cavities serve for accommodating side webs 42, 43 of the electrical connection element 40. An electrical connection element 40 is represented in
In other words, the holding grooves 22 and 23 have flange sections projecting beyond the bottom 21 transversely to the insertion direction 65, here also designated as: in an insertion direction 55, which are formed at the opening side on the left in
In the first embodiment, the flange sections delimit the side webs of each of the electrical connection elements 40 inserted in an insertion direction 55, so that the electrical connection elements 40 cannot fall out from the holding grooves 22 and 23. The side webs have the general reference number 46, while the frontmost side web has the reference number 42 and the rearmost side web has the reference number 43. These side webs can also be called teeth, while a pair of these teeth at left and right each carry one lamella 41 of the connection element 40.
The familiar problem of the prior art occurs here: the electrical connection elements must be prevented from falling out of the holding groove 20, any movement in their insertion direction being possible as free play or alternatively being entirely prevented. This is prevented here by the pressing of holding members 50 into the right hand groove or rectangular cavity 23 (in this case) in the insertion direction 55 and in a counter insertion direction 56.
After the positioning of the electrical connection element 40 as shown in
The holding members 50 of the present embodiment are solid metal balls with a slightly larger diameter than the height of the groove 23. Instead of being pressed into the groove 23 in the forward direction, they can also be pressed in sideways from the bottom 21, in the present instance to the right, directly in front of the web 42. They provide a force closure.
One major characteristics of the holding members 50 is their greater hardness than that of the material of the body of the flat contact 10.
Instead of being pushed forward up to the first/last web 42/43 of the electrical connection element 40, the holding members 50 can also leave a predetermined spacing from each other, resulting from the known spacing of the two webs 42/43 from each other and an additional predetermined free play distance.
In other exemplary embodiments, the two holding members 50 alternatively can both be pressed into the right hand groove 22 or they can hold the electrical connection elements 40 by a diagonal pressing of one metal ball 50 into the groove 23 from the right front side and one metal ball 50 into the groove 22 from the left rear side, or vice versa. In any case, it is sufficient to use two holding members 50.
Instead of metal balls, other forms of the holding members 50 are also possible to achieve a force closure by overdimensioning with respect to the receiving grooves 22/23, such as rods, especially cylindrical rods, which are pushed into the grooves 22/23. It is important for these elements to lie entirely in the guide grooves 22/23 of the flat contact 10 and not protrude beyond the side wall. Basically, it would also be possible to introduce a corresponding cylindrical pin and break it off at the front side of the flat contact 10, so that it is entirely in the respective groove 22/23 and does not protrude. In this case, the holding member is then a rod pushed lengthwise in one or both grooves 22/23. This replaces one ball in one groove.
Alternatively, in the case of a T-incision, a cross bar appropriately overdimensioned with respect to the receiving grooves 22/23 (not shown in the figure) can be pushed up to the predetermined location in the two oppositely situated grooves in the direction 55 or 56 of the groove bottom 21. In this way, for example in relation to
Finally, the “pressing in” of the holding members 50 can involve not only a direct longitudinal pressing into and through the groove 23 up to the position shown in
All of the features given the same reference number in
A holding groove 20 is provided in each of this upper inner surface 114 and this lower inner surface 113 of the bifurcated contact 110, being configured as a T-incision. The two holding grooves 20 lie opposite each other in the upper inner surface 114 and in the lower inner surface 113.
The two holding grooves 20 extend sideways in
The rectangular cavities serve for accommodating side webs 46 of the electrical connection elements 40. In other words, the holding grooves 22 and 23 have flange sections protruding beyond the bottom 21, transversely to the insertion direction 65, being formed at the opening side of the receiving groove or holding groove 20 at left in
In the second embodiment, the flange sections delimit the two side webs 42 of each of the two electrical connection elements 40 inserted, so that the electrical connection elements 40 cannot fall out from the holding grooves 22 and 23. In other words, the electrical connection elements 40 are to be pushed in from the side running transversely to the direction 65 of
As in the first exemplary embodiment, the connection elements 40 are fixed in their position in the respective T-incision 20 at top and bottom by pressing holding members 50 into the right hand groove or rectangular cavity 23 (in the present case) and prevented from falling out. Therefore, the four holding members 50 are arranged here in
After the positioning of the electrical connection elements 40 as shown in
Here as well, instead of being pushed forward up to the first/last web 42/43 of the electrical connection element 40, the holding members 50 can also be placed at a predetermined spacing from each other, resulting from the known spacing of the frontmost and rearmost webs 42 and 43 from each other as positioning sections and an additional predetermined free play distance. This can be handled in the same way for the upper and lower connection element 40, that is, no play or play for both of them.
In other exemplary embodiments, the two holding members 50 of each connection element 40 (top or bottom) alternatively can both be pressed into the right hand groove 22 or the electrical connection elements 40 can be secured by a diagonal pressing of one metal ball 50 into the groove 23 from the right front side and one metal ball 50 into the groove 22 from the left rear side, or vice versa. In any case, it is sufficient to use two holding members 50 for each connection element 40.
Instead of metal balls, other forms of the holding members 50 are also possible here to achieve a force closure by overdimensioning with respect to the receiving grooves 22/23. In the region of the height and the movement of the holding members 50 in this direction, a form fit with excess dimension exists, the function being dictated by the force closure made possible by this excess dimension in form fit in the insertion direction 55 or in the counter insertion direction 56, which limits the movement of the connection elements 40 entirely or to a free play.
In order to illustrate one possible group of five lamellas of a connection element 40,
The body of the flat contact 10 or the bifurcated contact 110 is made of conductive metal. The holding members 50 can likewise be made of metal. They must have an excess dimension beyond the height of the corresponding groove 22, 23 at least at the positioning location and become plastically deformed when pressed in. The deformation is also demonstrable on the surfaces of the groove 22, 23 when they are pressed directly into the recess.
The difference between the flat contact 10 of
The holding band 44 of the connection element 40 here is provided with teeth or side webs 46 in comblike fashion only on one side, and the frontmost left side web 42 and the rearmost side web 43 are once again blocked by the holding members 50. Both holding members 50 here must be introduced in the single groove.
In addition to the insertion directions 55 and 56, the possibility also exists here for a further insertion direction, indicated by reference number 57, involving a lateral insertion of the side webs 46 into the groove 22 followed by a pressing from the top of the connection element 40 onto the bottom 21 of the holding groove 320.
The embodiment of
It is also possible for the blind hole grooves 222 and 223 to end in fact at a rear wall 222′ and 223′ and thus the T-incision comes to an end, but the holding groove 420 with the flat bottom continues on to the opposite situated side wall of the flat contact 410. The positioning is done here analogously to the above representation for
It is clear that all sixteen possibilities for the arrangement of the following four features should be covered with the invention.
Number | Date | Country | Kind |
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01063/20 | Aug 2020 | CH | national |
20193103.7 | Aug 2020 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/072824 | 8/17/2021 | WO |