This application claims benefit of priority under 35 USC 119 based on Japanese Patent Application No. 2022-048250 filed on Mar. 24, 2022, the entire contents of which are incorporated by reference herein.
The present disclosure relates to a technology efficiently applicable to an electric device including a first frame and a second frame each housing one or more electric components.
An electromagnetic contactor as an electric device includes a body frame housing a contact unit and an electromagnet unit. The body frame includes a first frame and a second frame opposed to each other and a connecting mechanism to connect together the first frame and the second frame.
PTL 1 and PTL 2 disclose an electromagnetic contactor including a snap-fit mechanism as a connecting mechanism. The snap-fit mechanism described in PTL 1 connects together the first frame and the second frame by way of fitting between a fitting member provided in a hook member of the first frame and a fitting projection provided in the second frame.
In addition, the snap-fit mechanism described in PTL 2 connects together an upper case (the first frame) and a lower case (the second frame) by way of fitting between an engaging projection provided in the upper case and a projection receptacle provided in an elastic plate member of the lower case.
An electromagnetic contactor requires replacement of an electric component such as an electromagnetic coil in accordance with the type of a power supply used by a customer. It is thus preferable to connect together and disconnect the first frame and the second frame in a simple fashion without using a tool. Also, to provide a reliable electromagnetic contactor, it is necessary to completely suppress relative displacement between the first frame and the second frame connected with any electric component replaced.
The present disclosure has been accomplished in view of the above-mentioned technical problems, and it is an object of the present disclosure to provide an electric device allowing easy replacement of an electric component housed in the first frame and the second frame, as well as suppressing relative displacement between the first frame and the second frame thus enhancing the reliability.
In order to achieve the above-described object, according to an aspect of the present disclosure, there is provided an electric device including: a first frame and a second frame each configured to house one or more electric components by arranging an open end of each of the frames opposed to each other in a first direction; and a relative displacement suppression mechanism configured to detachably connect together the first frame and the second frame, to suppress relative displacement to a second direction and a third direction orthogonal to the first direction and orthogonal to each other in the same plane; wherein on each of the first frame and the second frame there are arranged, as opposed to each other, a pair of first bulging walls extending in the second direction with a wall surface oriented backwards to each other in the third direction, and bulging wall members having a second bulging wall with a wall surface oriented in the second direction at the tip of the pair of first bulging walls, and the relative displacement suppression mechanism comprises: a first fixing member formed on the second bulging wall of the first frame; a second fixing member formed on the second bulging member of the second frame overlapping the first fixing member in the first direction; a third fixing member formed on at least one of the pair of first bulging walls of the first frame; and a connecting member configured to engage with the first to third fixing members by moving from the second frame side to the first frame side.
According to the electric device of the present disclosure, it is possible to allow easy replacement of an electric component housed in the first frame and the second frame, as well as to suppress relative displacement between the first frame and the second frame thus enhancing the reliability.
Embodiments of the present disclosure will now be described with reference to the attached drawings.
Throughout the drawings, identical or similar members are labeled with the same or similar signs. It should be noted, however, that the drawings are schematic, and the relationship between a thickness and a planar dimension, the ratio in thickness between layers, and the like are different from real ones. Thus, concrete thicknesses and dimensions should be judged in consideration of descriptions below. Needless to say, the drawings include members with mutually different relations or ratios of dimensions.
In addition, embodiments described below illustrate, by way of example, a device or a method for embodying technical concepts of the present invention, and the technical concepts of the present invention do not specifically limit the material, shape, structure, arrangement, and the like of a component to those described below. Various changes may be made to the technical concepts of the present invention within the technical scope defined by the claims set forth in the appended claims.
An X-direction and a Y-direction described in the drawings are orthogonal to each other in the same plane, and a Z-direction is a direction orthogonal to the X-direction and Y-direction. Further, the Z-direction corresponds to the first direction described in the present disclosure, the X-direction to the second direction described in the present disclosure, and the Y-direction to the third direction described in the present disclosure.
In the embodiments presented below, a case will be described in which the present disclosure is applied to an electromagnetic contactor as an electric device. The present invention is not limited to an electromagnetic contactor illustrated in the following embodiments, but can also be applied to other electric devices.
The first frame 2 is composed of a bottomed cylinder in which a side designed to connect to the second frame 3 and having a side wall of a substantially square cylindrical shape is open and an opposite side of the side wall is closed by a bottom wall member (not illustrated), and a mounting plate member 7 is formed at four corners of the bottom member.
The second frame 3 also includes a side wall having substantially the same square cylindrical shape as the first frame 2 and a side designed to connect to the first frame 2 is open. On the opposite side of the side wall are provided a primary side terminal member 8 (see
The contact unit 10 includes a pair of fixed contact pieces 12 and 13 in which the primary side terminal member 8 and the secondary side terminal member 9 described above are integrally provided, a movable bridge-type contact piece 14 in which a movable contact is arranged separably with respect to fixed contacts of the pair of fixed contact pieces 12 and 13, and a movable contact support 15 for holding the movable contact piece 14. The pair of fixed contact pieces 12 and 13 and the movable contact piece 14 are arranged three in a row, side by side, in the Y-direction as compatible with a three-phase AC electric circuit.
The electromagnet unit 11 includes a fixed iron core 20 and a movable iron core 21, an electromagnetic coil 22, and a return spring 23. The fixed iron core 20 and the movable iron core 21 are arranged to cause their respective contact surfaces to face each other. The electromagnetic coil 22 generates a magnetic field to cause the fixed iron core 20 to absorb the movable iron core 21 by way of an electromagnetic force. The electromagnetic coil 22 has a winding 24 and a bobbin 25. The return spring 23 is a coil spring configured to bias the movable iron core 21 in a direction away from the fixed iron core 20. The movable contact piece 14 is fixed to one end side in the Z-direction of the movable contact support 15. The other end side in the Z-direction of the movable contact support 15 is fixed to the back surface member, on the opposite side from the leg side, of the movable iron core 21. The movable contact piece 14 moves in the Z-direction along with the movement of the movable iron core 21 in the Z-direction, and the pair of fixed contact pieces 12 and 13 and the movable contact piece 14 are separated from each other in a released state in which the fixed iron core 20 and the movable iron core 21 are separated from each other, and are in contact with each other in a closed state in which the fixed iron core 20 and the movable iron core 21 are in contact with each other.
Returning to
As illustrated in
X-direction, and the bulging wall member 18 is formed by a bulging wall member 18a of the first frame 2 and a bulging wall member 18b of the second frame 3, both members being contiguous in the Z-direction. A relative displacement suppression mechanism 6 is provided in an area in which the bulging wall member 18a and the bulging wall member 18b are contiguous.
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Between one positioning member 48a and one flexible arm 49a there is formed a plate-shaped insertion piece 50 with its base member fixed to the gripping member 47 and extending in a direction away from the gripping member 47 along the main plate 45. Also between the other positioning member 48b and the other flexible arm 49b there is formed a plate-shaped insertion piece 51 with its base member fixed to the gripping member 47 and extending in a direction away from the gripping member 47 along the main plate 45. Also on the pair of end plates 46a, 46b there are formed plate-shaped insertion pieces 52, 53 extending with their surface direction orthogonal to the insertion pieces 50, 51 described above. Here, on an inner wall of the central member in the longitudinal direction of the main plate 45, there is formed a hemispherical click projection 54 engaging with the connecting recess 40 formed in the first frame fixing member 32 of the first frame 2 or with the temporarily holding recess 37 formed in the second frame fixing member 33 of the second frame 3.
Here,
In the connected state of the connecting member 34, as illustrated in
In the connected state of the connecting member 34, as illustrated in
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Next,
In the temporarily held state of the connecting member 34, the insertion pieces 50, 51, 52, 53 of the connecting member 34 exits from the inside of the first frame fixing members 30 to 32, and as illustrated in
In addition, as illustrated in
As an operator grasps and manipulates the gripping member 47 of the connecting member 34 to place the connecting member 34 from the temporarily held state into the connected state (operation from
When the operator grasps and manipulates the gripping member 47 of the connecting member 34 to place the connecting member 34 from the connected state into the temporarily held state (operation from
Effects of the present embodiment will now be described.
The electromagnetic contactor 1 of the present embodiment includes the relative displacement suppression mechanism 6 configured to suppress relative displacement of the first frame 2 and the second frame 3 connected together constituting the body frame 4. The relative displacement suppression mechanism 6 is configured to suppress and release relative displacement of the first frame 2 and the second frame 3 without using a tool, and accordingly, any component of the electromagnet unit 11 housed in the body frame 4, such as the electromagnetic coil 22, can be easily replaced with spare.
Since the relative displacement suppression mechanism 6 of the present embodiment is configured to reliably suppress relative displacement of the first frame 2 and the second frame 3 connected together, it is possible to provide the highly reliable electromagnetic contactor 1.
On the bulging wall member 18a of the first frame 2 of the relative displacement suppression mechanism 6 there is formed the first frame fixing member 32 extending in the Y-direction and the pair of first frame fixing members 30, 31 extending in the X-direction opposite to each other in the Y-direction, and on the bulging wall member 18b of the second frame 3 of the relative displacement suppression mechanism 6 there is formed the second frame fixing member 33 extending in the Y-direction overlapping the first frame fixing member 32 from the Z-direction. With the insertion pieces 50, 51 of the connecting member 34 inserted into the insertion section 35 of the second frame fixing member 33 and into the insertion section 38 of the first frame fixing member 32, and with the insertion pieces 52, 53 of the connecting member 34 inserted into the insertion sections 41, 42 of the pair of first frame fixing members 30, 31, the relative displacement suppression mechanism mounts the connecting member 34 across the bulging wall member 18a of the first frame 2 and the bulging wall member 18b of the second frame 3. This allows the relative displacement suppression mechanism 6 to reliably suppress relative displacement, in the X- and Y-directions, of the first frame 2 and the second frame 3 connected together.
In addition, the relative displacement suppression mechanism 6 is capable of holding the connected state of the connecting member 34 with respect to the first frame fixing members 30 to 32 and the second frame fixing member 33 when the first locking projections 49a1, 49b1 engages with the opening periphery of the insertion section 39 of the first frame fixing member 32 by way of the elastic return force of the flexible arms 49a, 49b of the connecting member 34.
In the temporarily held state of the connecting member 34, the stopper projections 48a1, 48b1 of the connecting member 34 engage with the stopper member 19 of the second frame 3, and the click projection 54 of the connecting member 34 enters the temporarily holding recess 37 of the second frame 3, thus reliably preventing the connecting member 34 from falling from the second frame 3.
Further, as an operator grasps and manipulates the gripping member 47 of the connecting member 34 to place the connecting member 34 from the temporarily held state into the connected state, a click sound is generated when the click projection 54 of the connecting member 34 enters the connecting recess 40, and also when the stopper projections 48a1, 48b1 ride over the projection engaging members 43, 44, and accordingly the operator can easily make sure that the connecting member 34 has successfully entered the connected state. As the operator manipulates the connecting member 34 to place the connecting member 34 from the connected state into the temporarily held state, a click sound is generated when the click projection 54 enters the temporarily holding recess 37, and accordingly the operator can easily make sure that the connecting member 34 has successfully entered the temporarily held state. Therefore, since the click sound is generated when the connecting member 34 is placed into the temporarily held state or into the connected state, it is possible to give a sufficient click feel to the operator.
In the embodiment described above, while the pair of first frame fixing members 30, 31 extending in the X-direction opposite to each other in the Y-direction are formed as members constituting the relative displacement suppression mechanism 6, the subject matter of the present invention is not limited to this structure but a structure in which only one of the pair of first frame fixing members 30, 31 is formed and one of the insertion pieces 52, 53 of the connecting member 34 is inserted can achieve the same effect.
While the pair of insertion pieces 50, 51 are formed on the connecting member 34 and two insertion sections 35, 38 are formed in the first frame fixing member 32 and the second frame fixing member 33 into which the pair of insertion pieces 50, 51 are inserted, the subject matter of the present invention is not limited to this configuration but a structure in which a single insertion piece is formed on the connecting member 34 ands single insertion section is formed in the first frame fixing member 32 and the second frame fixing member 33 the first frame fixing member 32 and the second frame fixing member 33 can achieve the same effect.
Number | Date | Country | Kind |
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2022-048250 | Mar 2022 | JP | national |