Patent Application
20230323040
This disclosure relates to hydrogels, more particularly to applying electric fields to cause graded properties in hydrogels
Hydrogels have received a lot of focus due to their biocompatibility and their reversibly changeable properties upon exposure to stimuli such as temperature, pH, and light. In addition, hydrogels with non-homogenous properties have attracted attention because of the anisotropic swelling behavior. This behavior enables directional deformation and makes non-homogenous hydrogels particularly useful for biomimetic actuator applications as they can mimic biochemical processes.
Graded hydrogels in particular promote the desired swelling characteristics. However, no processes exist for fabricating continuously graded, non-composite hydrogels from monomers in solution. Component incompatibilities with the polymer matrix, inherent to composite materials, limits graded hydrogels as a solution. Conventional methods to construct graded hydrogels involves layering of distinct materials. These layered composites can suffer from poor interfacial compatibility between layers. This leads to both structural weaknesses in the gel and poor mass transport between layers.
A more recent approach involving application of an electric field to a suspension of nanoparticles in a polymer solution has led to continuous material gradients produced by the migration of charged nanoparticles to one surface of the hydrogel. This solution solves issues with incompatibility between layers, but the use of heterogeneous nanoparticles leads to poor interfacial compatibility between the nanoparticles and the polymer matrix. No current solution exists for a process to produce a non-composite hydrogel with a continuous functional gradient using charged monomer ions in solution.
According to aspects illustrated here, there is provided a crosslinked, co-polymer hydrogel film having a continuous spatial gradient of functional co-monomers across a dimension of the film.
According to aspects illustrated here, there is provided a method of manufacturing a hydrogel film includes preparing a solution of a hydrogel-forming polymer, a functional ionic co-monomer, a polymerization initiator, an accelerator, and a solvent, transferring the solution to a mold and arranging the mold between two electrodes, applying a voltage to the electrodes to cause the ionic co-monomer to migrate towards an oppositely charged one of the two electrodes, and applying a polymerization energy to the solution to fix a position of the co-monomers within a resulting polymer matrix.
The embodiments here involve a process of using an electric field to produce a non-composite hydrogel with an intrinsic gradient in monomeric unit concentration. The embodiments include a gradient in functionality in one dimension of the hydrogel.
As used here, the term “ionic co-monomer” means a monomer that contains positively and negatively charged ions in solution. The ionic co-monomer exists in solution as a charged ion balanced by a counter-ion. The counter-ion does not take part in the polymerization process, resulting in the monomer having a net charge balanced by a separately charged species. The term “functional group” refers to the charged ions within the co-monomer.
Preparing the solution of hydrogel-forming polymer may comprise using one of either polyethylene glycol diacrylate or N-isopropyl acrylamide, among others. The discussion here may also refer to the hydrogel-forming polymer as being hydrophilic. Further, the ionic co-monomer may comprise one of either [2-(acryloyloxy)ethyl]trimethylammonium chloride, among others. There is no limitation to the ionic co-monomer. In order for the ionic co-monomer to react to the electric field applied, it should be charged at the pH of the solution. The ionic co-monomer may be selected based upon the function of the desired gradient, such as wettability, unique optical properties that vary the optical properties, or ionic co-monomer that have an affinity towards certain pharmaceuticals or biomolecules, which provide a gradient in diffusion rate. Another type of gradient could be in lower critical solution temperature (LCST), which affects the miscibility of the hydrogel.
In one embodiment, the hydrophilic polymer may be present in an amount ranging from 3-13 wt % with respect to the solvent. In another embodiment the ionic co-monomer may present in an amount ranging from 1-4 wt % with respect to the hydrophilic polymer/
In one embodiment preparing the solution may further comprise adding a crosslinker to the solution. In one embodiment, the crosslinker may comprise N,N′-methyenebisacrylamide. In one embodiment the crosslinker may be present an amount ranging from 1-4 wt % with respect to the hydrogel-forming polymer.
In one embodiment, the photoinitiator comprises one of potassium persulfate or 2,2-dimethoxy-2-phenylacetophenone in 1-vinyl-2-pyrrolidinone. In one embodiment, the photoinitiator may be present in an amount ranging from 0.8-5.0 wt % with respect to the hydrogel-forming polymer. In one embodiment, the photoinitiator comprises 2,2-dimethoxy-2-phenylacetophenone in 1-vinyl-2-pyrrolidinone in an amount ranging from 25-50 μL per mL of solvent.
In one embodiment, the solution may include an accelerator. In one embodiment, the accelerator may comprise N,N,N′,N′-Tetramethylethylenediamine. In one embodiment, the accelerator may be present in the solution in an amount ranging from 1-10 μL per mL of solvent.
In one embodiment, applying the voltage comprises applying an electric field having a potential difference in the range of 1 to 40 V across the polymer solution. In one embodiment the electric field is applied for approximately 2 to 30 minutes.
In one embodiment, application of a polymerization energy comprises exposing the mold and the fixture to a longwave UV light source. As used here, the term “longwave” means the lowest frequency ultraviolet light having wavelengths between 320 and 400 nm.
When arranging the mold, between the electrodes, the process could arrange the mold such that the gradient of the ionic co-monomer forms across one dimension of the resulting hydrogel. If the mold has dimensions that differ, such as the length and width of a rectangle, the arrangement of the mold determines in which dimension the gradient forms. No restriction of the shape of the mold is intended, nor should any be implied. The shape of the mold may be cylindrical, spherical, cubed, rectangular, hexagonal, etc.
The resulting crosslinked co-polymer hydrogel film has an intrinsic, continuous gradient in a spatial concentration of functional co-monomers across a dimension of the film. As used here, the term “intrinsic” means non-composite, meaning that it is part of the hydrogel, as opposed to those gradients that are created by layering of distinct materials. The term “functional” means that the ionic co-monomer creates or changes a characteristic or property of the hydrogel, such as wettability, refractive index, etc. The gradient of the ionic co-monomer provides a functional gradient across the dimension of the film. The choice of the ionic co-monomer allows for different properties of the gradient. These may include, but are not limited to, a wettability gradient, a refractive index gradient, or a lower critical solution temperature gradient (LCST).
In
Once the gradient has formed, the process then fixes the gradient into place by polymerizing the monomers. In the apparatus shown in
In this manner, a hydrogel can have controlled, graded properties. Gradients may allow the hydrogel to have gradients in wettability, refractive index, LCST, or reactivity to different pharmaceuticals, biomolecules, or other materials.
All features disclosed in the specification, including the claims, abstract, and drawings, and all the steps in any method or process disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in the specification, including the claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise.
It will be appreciated that variants of the above-disclosed and other features and functions, or alternatives thereof, may be combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
