Electric fireplace with light randomizer, filter and diffuser screen

Information

  • Patent Grant
  • 6393207
  • Patent Number
    6,393,207
  • Date Filed
    Tuesday, January 11, 2000
    24 years ago
  • Date Issued
    Tuesday, May 21, 2002
    22 years ago
Abstract
In preferred aspects, the present invention comprises an electric fireplace designed to simulate a combustible fuel-burning fireplace. The electric fireplace comprises a housing having a top, a bottom, a back, and two sides. A simulated firebox having a top, a bottom, a back, and two sides is positioned within the fireplace housing. The firebox contains a log and ember set having one or more artificial logs positioned above an artificial bed of embers. The fireplace also comprises a mechanism for illuminating the underside of at least a portion of the artificial logs and a portion of the artificial bed of embers so as to create the illusion that the artificial logs and the artificial bed of embers are burning. The fireplace further comprises a flame simulation assembly for generating the appearance of simulated flames emanating from the artificial logs. The flame simulation assembly comprises a light source, a light randomizer, a light filter screen, and a light diffuser screen. The light randomizer comprises a rotating hollow cylinder having openings that permit light to pass through the cylinder. The light filter screen has an opaque area and a colored translucent area through which light from the light randomizer can pass on to the back of the light diffuser screen. The light diffuser screen has a partially translucent surface on which simulated flames are projected and are visible from the front of the fireplace.
Description




BACKGROUND OF THE INVENTION




The present invention relates to electric fireplaces. In particular, the present invention relates to an electric fireplace that simulates an actual wood-burning fireplace having flames emanating from a bed of logs and glowing embers.




Electric fireplaces of various designs have been used for many years. Electric fireplaces are ordinarily installed in locations where the appearance of a combustible fuel-burning fireplace is desired. For example, a homeowner may not be want to install a traditional wood-burning fireplace because of the cost and expense associated with such installations. An electric fireplace may provide a realistic appearing alternative at a fraction of the cost. However, the desirability of an electric fireplace greatly depends on the realism of the unit. In other words, the viability of an electric fireplace as an alternative to a combustible fuel-burning fireplace is contingent on how closely the electric fireplace can simulate the combustible fuel-burning fireplace.




Electric fireplaces may also be installed in locations where traditional combustible fuel-burning fireplaces would not fit. For example, electric fireplaces are typically not as deep as traditional fireplaces, thereby permitting installation in a greater number of applications.




The problem with previous designs of electric fireplaces is that they are not very realistic looking. There is consequently a great desire for an electric fireplace that accurately and realistically simulates a combustible fuel-burning fireplace. There is also a desire for an electric fireplace that has a minimum overall depth, thereby permitting installation in a greater number of locations and circumstances.




SUMMARY OF THE INVENTION




In preferred aspects, the present invention comprises an electric fireplace designed to simulate a combustible fuel-burning fireplace. The electric fireplace comprises a housing having a top, a bottom, a back, and two sides. A simulated firebox having a top, a bottom, a back, and two sides (formed by the sides of the housing) is positioned within the fireplace housing. The firebox contains a log and ember set having one or more artificial logs positioned above an artificial bed of embers.




The fireplace also comprises a means for illuminating the underside of at least a portion of the artificial logs and a portion of the artificial bed of embers so as to create the illusion that the artificial logs and the artificial bed of embers are glowing. In particular, a light is projected upwardly through openings in the bed of embers and on to the underside and sides of the artificial logs. Some of the light striking the underside of the artificial logs is redirected back down on to the bed of embers.




The fireplace further comprises a flame simulation assembly for generating the appearance of simulated flames emanating from the artificial logs. The flame simulation assembly comprises a light source, a light randomizer, a light filter screen, and a light diffuser screen. The light randomizer comprises a rotating hollow cylinder having openings that permit light to pass through the cylinder. The light filter screen has an opaque area and a colored translucent area through which light from the light randomizer can pass on to the back of the light diffuser screen. The light diffuser screen has a partially translucent surface on which the simulated flames are projected and are visible from the front of the fireplace.




These and other advantages, as well as the invention itself, will become apparent in the details of construction and operation as more fully described and claimed below. Moreover, it should be appreciated that several aspects of the invention can be used with other types of electric fireplaces and devices for simulating combustible fuel-burning fireplaces, stoves and appliances.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an embodiment of an electric fireplace of the present invention.





FIG. 2

is a perspective view of a partially disassembled electric fireplace depicted in FIG.


1


. In this view, the upper and lower louver panels, the artificial log and ember set, the light diffuser screen, the light filter screen, and the reflective panel have been removed.





FIG. 3

is a right side cross-sectional view of the electric fireplace depicted in FIG.


1


.





FIG. 4

is an exploded view of the artificial log and ember set, the translucent colored panel, and the grate and ember support.





FIG. 5

is a view of a first embodiment of the patterned sheet metal that is to be rolled to form the light randomizer cylinder.





FIG. 6

is a view of a second embodiment of the patterned sheet metal that is to be rolled to form the light randomizer cylinder.





FIG. 7

is a view of the light filter screen.











DETAILED DESCRIPTION OF THE DRAWINGS AND PREFERRED EMBODIMENTS OF THE INVENTIONS




While the present invention will find application in all types of electric fireplaces or stoves, the preferred embodiment of the invention is described in conjunction with the simulated wood-burning electric fireplace of

FIGS. 1-7

.




As best seen in

FIG. 1

, the electric fireplace


10


of the preferred embodiment comprises a housing


12


having a top


14


, a bottom


16


, two sides


18


, a front


20


, and a back


22


. The housing


12


is manufactured from sheet metal. The sheet metal is cut, bent and joined to form the structure of the housing


12


. In the preferred embodiment shown, the back


22


and two sides


18


are cut from a single piece of sheet metal and bent into shape. The combined back


22


and sides


18


of the housing is commonly referred to as the fireplace wrapper. The top


14


and bottom


16


panels are attached to the upper and lower edges, respectively, of the back


22


and sides


18


(i.e., the fireplace wrapper) to complete the basic structure of the housing


12


. The edges of the individual sheet panels are typically bent to provide a small overlap at the juncture of adjoining panels. The metal panels are then joined together by either fasteners such as sheet metal screws or by welding.




The upper portion of the front


20


of the electric fireplace


10


comprises an upper louver panel


24


having a series of spaced horizontal slats or louvers


26


. The upper louver panel conceals a heater assembly


28


located within the housing


12


(see FIG.


3


). The slats


26


are space apart to allow room air to pass in through the upper louver panel


24


whereby it is heated by the heater assembly


28


and subsequently expelled back into the room. The slats


26


of the upper louver panel


24


are angled upwardly from front to back in such a manner as to prevent someone who is standing in front of the electric fireplace from seeing through the upper louver panel


24


, thereby concealing the heater assembly


28


. The upper louver panel


24


is removable to permit access to the heater assembly


28


in the event that maintenance or repair is necessary.




The lower portion of the front


20


of the electric fireplace


10


comprises a lower louver panel


30


of similar design and configuration as that of the upper louver panel


24


. In other words, the lower louver panel


30


is comprised of a series of horizontal slats or louvers


26


that are spaced and angled in a similar fashion as the slats


26


of the upper louver panel


24


. The lower louver panel


30


conceals the switches


32


and other devices that control the operation of the electric fireplace


10


(see FIG.


2


). In the preferred embodiment, the bottom edge of lower louver panel


30


is connected to the bottom


16


of the housing


12


with one or more hinges (not shown). The hinges allow the lower louver panel


30


to be folded outwardly and downwardly to gain access to the electric fireplace controls


32


. The hinges may contain springs that bias the lower louver panel


30


in the vertical or closed position.




The upper and lower louver panels,


24


and


30


, are also designed and configured to simulate a concealed heat exchanger plenum arrangement of the type often incorporated in combustible fuel-burning fireplaces. For example, natural gas fireplaces often have a series of interconnected plenums surrounding the firebox that form a convection air passage around the firebox. Room air is typically drawn into and expelled out from the plenum arrangement by passing through louver panels above and below the firebox. The louver panels of the preferred embodiment are designed and configured to suggest the presence of a heat exchange plenum arrangement, thereby increasing the realism of the electric fireplace.




The front


20


of the electric fireplace


10


also comprises a transparent viewing panel


34


. The viewing panel


34


is positioned between the upper and lower louver panels,


24


and


30


, and permits viewing of the simulated firebox


36


. The viewing panel


34


is supported by a doorframe


38


and includes hardware (not shown) designed to simulate a glass door assembly of the type typically used to enclose the firebox of a combustible fuel-burning fireplace. The viewing panel


34


may be either clear or tinted depending on the desired aesthetic appearance of the fireplace. Tinting of the viewing panel


34


may increase the realism of the fireplace by inhibiting the viewer's ability to discern the artificial components that have been used to create the illusion of a real wood-burning fire. In the preferred embodiment shown, the viewing panel


34


is comprised of clear glass. However, any transparent material can be utilized. for the viewing panel


34


. For example, clear or tinted acrylic could be used in lieu of glass. The glass panel may also be omitted. The glass panel is removable to permit cleaning, maintenance or repair of components within the firebox


36


.




As described above, the viewing panel


34


permits viewing of the simulated firebox


36


. As best seen in

FIG. 3

, the firebox


36


is positioned within the housing


12


of the electric fireplace


10


and comprises a top


40


, a bottom


42


, and two sides


44


. A light diffuser screen


46


defines the back of the firebox


36


. In the preferred embodiment shown, the firebox


36


extends from approximately the top edge of the lower louver panel


30


to above the bottom edge of the upper louver panel


24


. The top


40


and bottom


42


of the firebox


36


is bounded by horizontal metal panels having outer dimensions approximately the same as the outer dimensions of the top


14


and bottom


16


of the electric fireplace


10


. The top and bottom panels,


40


and


42


, are attached or fastened to the interior surface of the back


22


and two sides


18


of the fireplace housing


12


. As will be discussed in greater detail below, the top and bottom panels,


40


and


42


, of the firebox


36


support various components of the electric fireplace


10


. As best seen in

FIG. 2

, the fireplace housing sides


18


of the preferred embodiment define the sides


44


of the simulated firebox


36


. The firebox sides


44


may be painted to appear like firebrick, which is typically used to line the firebox of combustible fuel-burning fireplaces. Alternatively, ceramic fiber refractory panels (not shown) that have been shaped and colored to look like firebrick can be attached to the interior surface of the housing to form a realistic appearing firebox. The manufacturing process for vacuum forming and coloring ceramic fiber refractory panels is well known in the art. Other materials can also be used to manufacture the artificial refractory panels.




An artificial log and ember set


48


is positioned in the bottom of the simulated firebox


36


. As best seen in

FIG. 4

, the log and ember set


48


comprises one or more artificial logs


50


supported by an ember bed


52


. In the preferred embodiment shown, the logs


50


and the ember bed


52


are molded from ceramic fiber by a vacuum forming process that is well known in the art. The logs


50


are shaped and colored to simulate the appearance of actual logs of any type. The ember bed


52


is shaped and colored to simulate the appearance of burnt and/or burning coals or embers.




Other materials can also be used to manufacture the artificial logs


50


and the embers


52


. For example, these components can be molded from concrete, which provides for greater detail than can be achieved by using ceramic fiber. However, concrete is much heavier and is prone to breakage if accidentally dropped. The artificial logs


50


and embers


52


can also be made from other materials such as plastic, although plastic is not as realistic looking as either ceramic fiber or concrete.




In the preferred embodiment shown, the artificial logs


50


sit on top of the ember bed


52


. As best seen in

FIG. 4

, several locator pins


54


project upwardly from the top of the ember bed


52


. These locator pins


54


coincide with indentations (not shown) in the bottom of the logs


50


and assist in the proper alignment of the logs


50


on top of the ember bed


52


. Alternatively, some or all of the logs


50


can be supported by brackets attached to the interior of the firebox


36


. As will be explained below, proper alignment of the logs


50


on top of the ember bed


52


is necessary to create the appearance of an actual fire burning inside the firebox


36


of the fireplace


10


.




The ember bed


52


is positioned on top of a metal grate and ember support


56


, which is in turn supported by the bottom panel


42


of the firebox


36


(see FIG.


3


). The grate and ember support


56


has one or more openings or apertures


58


that coincide with openings or apertures


60


in the ember bed


52


. These openings,


58


and


60


, allow light provided by a light source


62


beneath the firebox


36


to pass up through the ember bed


52


so as to illuminate the underside of certain portions of the artificial logs


50


. Some of the light that illuminates the underside of the artificial logs


50


is redirected downwardly and back on to upper side of the ember bed


52


. The illumination of the artificial logs


50


and the ember bed


52


creates the appearance that the logs


50


and the ember bed


52


are glowing, thereby simulating an actual wood-burning fire above a bed of burning coals or embers. Of course, the number and configuration of the apertures,


58


and


60


, depends on the positioning of the artificial logs


50


and the aesthetic effect desired.




The front edge


64


of the grate and ember support


56


projects upwardly from the bottom panel


42


of the firebox


36


to prevent light from leaking or spilling out from the underside of the ember bed


52


, thereby destroying the illusion of an actual wood-burning fireplace. The front edge


64


of the grate and ember support


56


is also shaped to resemble the type of grate often used in actual wood-burning fireplaces.




As best seen in

FIG. 3

, the light source


62


for illumination of the artificial log and ember set is provided by one or more 60 watt incandescent light bulbs


66


located beneath the bottom panel


42


of the firebox


36


. Brackets


68


attached to the bottom


16


of the fireplace housing


12


support the light bulbs


66


. The light bulbs


66


are connected to an electric power source


70


and to an on/off rocker switch


32


located on the front


20


of the fireplace housing


12


behind the lower louver panel


30


(see FIG.


2


). A dimmer control (not shown) can also be provided to permit the viewer to adjust the degree of illumination. The electrical wiring (not shown) necessary to connect these components together is well known in the art.




A piece of reflective material


72


, such as reflective or metalized plastic (such as Mylar™), is positioned beneath and in front of the light bulbs


66


to reflect additional light up through the ember bed


52


. As best seen in

FIG. 3

, the reflective material


72


has been curved to increase the total amount of reflected light. The reflective material


72


also increases the area of the artificial log


50


underside that is illuminated by changing the point and angle of the light source


62


. As best seen in

FIG. 4

, a translucent colored panel


74


positioned between the ember bed


52


and the grate and ember support


56


changes the color and intensity of the light source


62


. In the preferred embodiment shown, a red/orange panel of translucent plastic film is utilized to change the color of the incandescent light bulbs


66


to a color that simulates glowing embers.




An additional source of light


76


is provided to illuminate the upper side of the artificial log and ember set


48


. As best seen in

FIG. 3

, a 60 watt incandescent light bulb


78


is mounted to the underside of the top panel


40


of the firebox


36


. The light bulb


78


is positioned behind the upper louver panel


24


so that it is generally not visible by a viewer standing or sitting in front of the electric fireplace


10


. The light bulb


78


is positioned near the front


20


of the fireplace


10


so as to illuminate the front and upper portions of the artificial logs


50


and the ember bed


52


. The light bulb


78


also provides illumination of the firebox side walls


44


. The light bulb


78


is connected to an electric power source


70


and to an optional dimmer control


80


on the front


22


of the fireplace housing


22


behind the lower louver panel


30


(see FIG.


2


). The dimmer control


80


is provided to permit the viewer to adjust the degree of illumination inside the firebox


36


. The electrical wiring (not shown) necessary to connect these components together is well known in the art.




A light diffuser screen


46


is positioned at the back of the simulated firebox


36


. The light diffuser screen


46


forms part of the flame simulation assembly, the function of which is to create the appearance of realistic looking flames arising or emanating from the artificial log and ember set


48


. In addition to the light diffuser screen


46


, the flame simulation assembly comprises a light source


82


, a light randomizer


84


, a reflective panel


132


, and a light filter screen


86


.




The light source


82


for the flame simulation assembly is provided by one or more 60 watt incandescent bulbs


88


located beneath the bottom panel


42


of the firebox


36


. Alternatively, the flame simulation assembly could utilize light from the incandescent bulbs


66


that provide light for the illumination of the artificial log and ember set


48


. Brackets


90


attached to the bottom


16


of the fireplace housing


12


support the light bulbs


88


. The light bulbs


88


are connected to an electric power source


70


and to an on/off rocker switch


32


located on the front


20


of the fireplace housing


12


behind the lower louver panel


30


(see FIG.


2


). A dimmer control (not shown) can also be provided to permit the viewer to adjust the degree of illumination. In the preferred embodiment shown, the light bulbs


88


are turned on and off by the same on/off rocker switch


32


that is used to turn on and off the light bulbs


66


which illuminate the underside of the artificial logs


50


and the ember bed


52


. The electrical wiring (not shown) necessary to connect these components together is well known in the art.




The light from the incandescent bulbs


88


is directed upwardly through the light randomizer


84


. The light randomizer


84


comprises a hollow cylinder or tube


92


positioned along the back


22


of the fireplace housing


12


. The cylinder


92


is made from a flat sheet of metal (as shown in

FIGS. 5 and 6

) which has been rolled to form a tube. The cylinder


92


can also comprise molded or formed plastic. As best seen in

FIGS. 2 and 3

, the ends of the cylinder


92


are rotatably connected to brackets


94


attached to either the bottom panel


42


of the firebox


36


or to the back


22


of the fireplace housing


12


. The cylinder


92


is rotated about its central axis by a geared electric motor


96


. The direction of rotation of the cylinder


92


is preferably clockwise when viewed from the right side (i.e., the top of the cylinder


92


moves toward the back


22


of the fireplace


10


). The electric motor


96


is connected to a source of electric power


70


and to an on/off rocker switch


32


located on the front


20


of the fireplace housing


12


behind the lower louver panel


30


. The electrical wiring (not shown) necessary to connect these components together is well known in the art. In the preferred embodiment shown, the electric motor


96


is turned on an off by the same on/off rocker switch


32


that is used to turn on and off the incandescent light bulbs,


66


and


88


, in the bottom of the fireplace


10


. The rotational speed of the cylinder


92


can also be controlled or adjusted by a variable speed control (not shown) located on the front of the fireplace housing.




The surface of the cylinder


92


has numerous openings


98


to permit light from the incandescent bulbs


88


to pass through the cylinder


92


. In particular, these openings


98


are arranged so that only a certain portion of the light from the light bulbs


88


will ultimately pass through the cylinder


92


and be projected on to the back of the light diffuser screen


46


. As the cylinder


92


rotates, the position, shape, and intensity of the light passing through the cylinder


92


will change. Moreover, the direction of rotation causes the changing light patterns to generally move upwardly along the back of the light diffuser screen


46


. The shape of the openings


98


in the surface of the cylinder


92


will also affect the shape of the simulated flames. For example, the pattern for the cylinder openings


98


shown in

FIG. 5

creates a series of flames that appear to dance or move from side to side as the cylinder


92


is rotated. The pattern for the cylinder openings


98


shown in

FIG. 6

, on the other hand, creates a series of flames that appear to change in height as the cylinder


92


is rotated. Any combination of shapes, sizes and numbers of openings


98


can be used depending on the nature and shape of the simulated flame that is desired.




The cylinder


92


of the preferred embodiment is manufactured from polished aluminum, but can be made from any reflective material such as stainless steel or plastic. The reflective surface of the material should be on the interior surface of the cylinder


92


so that the light that passes through the openings


98


on the underside of the cylinder


92


is reflected and redirected out through the openings


98


on the topside of the cylinder


92


. If a reflective surface is not utilized, then the light emanating from the topside of the cylinder


92


is limited to the light that passes directly through the cylinder


92


(i.e., where openings


98


on the top and bottom of the cylinder


92


are aligned with the light source


82


). Of course, the direction and intensity of the light source


82


can also be altered or supplemented by the use of a reflective surface


100


, such as reflective or metalized plastic (such as Mylar™), positioned adjacent to the incandescent light bulbs


88


. In the preferred embodiment shown, a curved sheet of reflective plastic


100


is positioned along the back


22


of the fireplace housing


12


to redirect light from the incandescent bulbs


88


up through the cylinder


92


and on to the back of the light diffuser screen


46


.




The light emanating from the light randomizer


84


is directed upwardly on to the back of the light diffuser screen


46


. As best seen in

FIG. 3

, a light filter screen


86


is positioned between the light randomizer


84


and light diffuser screen


46


. The light filter screen


86


extends across the width of the fireplace


10


and limits the overall area on the back of the light diffuser screen


46


that receives light from the light randomizer


84


. As best seen in

FIG. 7

, the light filter screen


86


is comprised of a translucent panel


102


made from polycarbonate. In the preferred embodiment shown, a portion of the panel


102


has been rendered opaque by the application of black paint


104


. Alternatively, a separate opaque panel having cutout areas can be placed against the translucent panel


102


to render portions of the translucent panel


102


opaque. The translucent area


106


of the light filter screen


86


necessarily limits the area of light from the light randomizer


84


that strikes the back of the light diffuser screen


46


.




The light filter screen


86


also changes the color of the light striking the back of the light diffuser screen


46


. As best seen in

FIG. 7

, the translucent area


106


of the light filter screen


86


has been silk screened with translucent paint of various colors. In the preferred embodiment shown, the translucent area


106


of the light filter screen


86


comprises three separate flame-shaped areas. Moreover, areas of the translucent area


106


of the light filter screen


86


are colored with translucent yellow


108


, translucent red/orange


110


, and translucent blue


112


paint. The colors are selected to simulate the color of actual flames emanating from wood-burning fires. Of course, any combination of colors can be utilized depending on the aesthetic quality of the simulated flame desired.




As shown in

FIG. 3

of the preferred embodiment, a reflective panel


132


is utilized to further enhance the aesthetic quality of the light striking the back of the light diffuser screen


46


. The reflective panel


132


is positioned above and rearwardly of the light randomizer


84


, and is angled so as to reflect light emanating from the cylinder


92


through the light filter screen


86


and onto the light diffuser screen


46


. The reflective panel


132


has the effect of multiplying the number of light images created by the light randomizer


84


that strike the back of the light diffuser screen


46


. The number of light images can be further multiplied by coating the back of the light filter screen


86


with a partially reflective material. In the preferred embodiment shown, the light filter screen


86


is made from polycarbonate, which has a naturally reflective surface. The partially reflective surface will cause a portion of the light striking the back of the light filter screen


86


to be reflected rearwardly toward the reflective panel


132


, where it will again be reflected forwardly toward and through the light filter screen


86


and onto the light diffuser screen


46


. In addition to increasing the number of light images striking the light diffuser screen


46


, the reflective panel


132


, in combination with the partially reflective surface of the back of the light filter screen


86


, will make the light images striking the light diffuser screen


46


appear to be moving in opposite vertical directions (i.e., a “mirror” effect), further randomizing the nature of the simulated flames.




The light diffuser screen


46


provides the surface on which the simulated flames are projected. The light diffuser screen


46


is translucent or partially transparent so that the simulated flames are visible from the front of the fireplace


10


. The light diffuser screen


46


is positioned against the back of the log and ember set


48


so that the simulated flames appear to be emanating from the artificial logs


50


. The light diffuser screen


46


of the preferred embodiment is comprised of a bronze tinted transparent acrylic panel


114


that has been treated or combined with a diffusing material such as a plastic Mylar™ sheet


116


. The diffusing material


116


provides the surface on which the projected flames become visible. The bronze tint on the acrylic panel


114


softens the edges of the simulated flames so as to enhance the realism of the fireplace.




The front surface of the light diffuser screen


46


can also be mirrored so as to reflect an image of the back of the log and ember set


48


. This would increase the apparent depth of the simulated firebox


36


, as well as making the artificial flames appear to emanate from the middle of the logs


50


. Of course, the mirrored surface must still be partially transparent so that the simulated flames are visible from the front of the fireplace


10


.




The flame simulation assembly is compact, thereby reducing the overall depth of the electric fireplace


10


. This allows the fireplace


10


to be installed in locations that may not otherwise permit installation of a combustible fuel-burning fireplace or an electric fireplace of different design. In the preferred embodiment shown, the depth of the flame simulation assembly (i.e., the distance between the light diffuser screen and the back of the housing) is approximately 4 inches, and the overall depth of the electric fireplace is approximately 11-12 inches.




The preferred embodiment of the electric fireplace


10


includes a heater assembly


28


located in the top of the housing


12


above the top panel


40


of the firebox


36


. The heater assembly


28


comprises a heating element


118


connected to tangential blower fan


120


. As best seen in

FIGS. 2 and 3

, the heated air from the heater assembly


28


is directed out through the front of the fireplace by an air outlet duct or passageway


122


. The air outlet duct


122


is formed by a series of baffles


124


attached to the top panel


40


of the firebox


36


that direct the heated air out through the upper louver panel


24


. The heater assembly


28


draws the air to be heated from the room in which the fireplace


10


is situated. The room air to be heated is drawn in through the upper louver panel


24


through passageways


126


on either side of the air outlet duct


122


. The heater assembly


28


is connected to a source of electric power


70


and is controlled by an on/off rocker switch


128


on the front


22


of the fireplace located behind the lower louver panel


30


. The heater assembly may


28


also be connected to a thermostatically controlled device


130


which automatically turns the heater assembly


28


on or off at pre-determined temperature settings.




It should be appreciated that the apparatus of the present invention is capable of being incorporated in the form of a variety of embodiments, only a few of which have been illustrated and described above. For example, aspects of the present invention could be incorporated in an electric fireplace designed to simulate a coal burning hearth of the type commonly used in Europe. Likewise, aspects of the present invention can be incorporated in other types of heating appliances such as electric simulated freestanding wood or coal burning stoves. The invention may be embodied in other forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive, and the scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.



Claims
  • 1. An electric fireplace designed to simulate a combustible fuel-burning fireplace comprising:a) a housing having a top, a bottom, a back, and two sides; b) a simulated firebox within the housing; c) a log and ember set with the firebox, said log and ember set comprising one or more artificial logs positioned above an artificial bed of embers, said artificial logs having an underside surface that is spaced apart from an upper surface of the artificial bed of embers, wherein said log and ember set comprises a plurality of holes in said artificial bed of embers; d) a light source positioned so as to permit light from said light source to pass through said holes for illuminating at least a portion of the underside surface of the artificial logs and a portion of the upper surface of the artificial bed of embers so as to create the illusion that the artificial logs and the artificial bed of embers are burning; and e) a flame simulation assembly for generating the appearance of simulated flames emanating from the artificial logs, said flame simulation assembly comprising a light randomizer, a light filter screen, and a light diffuser screen, said light randomizer comprising a rotating hollow cylinder having openings that permit light to pass through the cylinder, said light filter screen having opaque areas and colored translucent areas, said light diffuser screen having a partially translucent surface on which simulated flames are projected and are visible from the front of the fireplace.
  • 2. The electric fireplace of claim 1 further comprising a translucent colored panel positioned between said light source and said log and ember set.
  • 3. The electric fireplace of claim 1 wherein said one or more artificial logs and said artificial bed of embers each comprise a ceramic refractory material.
  • 4. The electric fireplace of claim 1 wherein said light randomizer further comprises an electric motor for rotating said rotating hollow cylinder.
  • 5. The electric fireplace of claim 1 further comprising a heater assembly, said heater assembly comprising a blower and a heating element.
  • 6. The electric fireplace of claim 1 further comprising a reflective panel adjacent to said light randomizer, said reflective panel positioned so as to reflect light received from said rotating hollow cylinder through said light filter screen and onto said light diffuser screen.
  • 7. The electric fireplace of claim 1 wherein the colored translucent areas of said light filter screen are shaped and colored so as to produce simulated flames on said light diffuser screen.
  • 8. The electric fireplace of claim 1 wherein said flame simulation assembly comprises a second light source for generating said simulated flames.
  • 9. An electric fireplace designed to simulate a combustible fuel-burning fireplace comprising:a) a housing having a top, a bottom, a back, and two sides; b) a simulated firebox within the housing, said firebox having a top, a bottom, a back, and two sides; c) a log and ember set within the firebox, said log and ember set comprising one or more artificial logs positioned above an artificial bed of embers, said artificial logs having an underside surface that is spaced apart from an upper surface of the artificial bed of embers; d) a first light source for illuminating at least a portion of the underside surface of the artificial logs and a portion of the upper surface of the artificial bed of embers so as to create the illusion that the artificial logs and the artificial bed of embers are burning, said first light source being positioned beneath said firebox so as to project light up through a plurality of holes in said artificial bed of embers; e) a colored translucent panel positioned between said first light source and said log and ember set; f) a flame simulation assembly for generating the appearance of simulated flames emanating from the artificial logs, said flame simulation assembly comprising a second light source, a light randomizer, a light filter screen, and a light diffuser screen, said light filter screen being positioned between said light randomizer and said light diffuser screen, said light randomizer comprising a rotating hollow cylinder having openings that permit light emanating from said second light source to pass through the cylinder and towards said light filter screen, said light filter screen having opaque areas and colored translucent areas, said light diffuser screen having a partially translucent surface onto which light emanating from said light randomizer and passing through said light filter screen is projected so as to simulate flames that are visible from the front of the fireplace.
  • 10. The electric fireplace of claim 9 further comprising a heater assembly, said heater assembly comprising a blower and a heating element.
  • 11. The electric fireplace of claim 9 further comprising a third light source for illuminating at least a portion of an upwardly facing surface of said log and ember set, said third source of light being located near the top of said firebox.
  • 12. A simulated ember bed for use with an artificial log set, said simulated ember bed comprising:a) an artificial bed of embers positioned beneath said artificial log set; and d) a light source for illuminating at least a portion of an exterior surface of the artificial log set and a portion of an upper surface of the artificial bed of embers so as to create the illusion that the artificial embers are glowing beneath said artificial log set, wherein said artificial bed of embers comprises a plurality of holes positioned so as to permit light from said light source to pass through said bed of embers and illuminate the exterior surface of the artificial log set and the upper surface of the bed of embers.
  • 13. The simulated ember bed of claim 12 further comprising a colored translucent panel positioned between said light source and said artificial bed of embers.
  • 14. An electric fireplace comprising:a) a housing having a top, a bottom, a back, and two sides; b) a simulated firebox within the housing; c) one or more artificial logs inside said firebox; d) a light source beneath said firebox, said light source positioned so as to illuminate at least a portion of an exterior surface of said one or more artificial logs; e) a flame simulation assembly comprising a light randomizer and a light diffuser screen, said light diffuser screen having a partially translucent surface; and f) an artificial ember bed positioned beneath said one or more artificial logs, wherein said light source is positioned so as to illuminate at least a portion of an upper surface of said artificial ember bed, and wherein said artificial ember bed comprises a plurality of holes positioned so as to permit light from said light source to illuminate at least a portion of the exterior surface of the artificial logs and a portion of the upper surface of the artificial ember bed.
  • 15. The electric fireplace of claim 14 further comprising a translucent colored panel positioned between said light source and said one or more artificial logs.
  • 16. The electric fireplace of claim 14 wherein said one or more artificial logs and said artificial ember bed each comprise a ceramic refractory material.
  • 17. The electric fireplace of claim 14 wherein said light randomizer comprises a rotating hollow cylinder having openings that permit light to pass through the cylinder so as to project onto said light diffuser screen.
  • 18. The electric fireplace of claim 17 wherein said light randomizer further comprises an electric motor for rotating said rotating hollow cylinder.
  • 19. The electric fireplace of claim 17 further comprising a reflective panel adjacent to said light randomizer, said reflective panel positioned so as to reflect light passing through said rotating hollow cylinder towards said light filter screen.
  • 20. The electric fireplace of claim 14 wherein said flame simulation assembly further comprises a light filter screen having opaque areas and colored translucent areas.
  • 21. A simulated electric stove comprising:a) a housing having a top, a bottom, a back, and two sides; b) a simulated firebox within the housing; c) a bed of artificial coals inside said firebox; d) a light source beneath said firebox, said light source positioned so as to illuminate at least a portion of an exterior surface of said bed of artificial coals; and e) a flame simulation assembly comprising a light randomizer and a light diffuser screen, said light diffuser screen having a partially translucent surface; and f) an artificial ember bed positioned beneath said bed of artificial coals, wherein said light source is positioned so as to illuminate at least a portion of an upper surface of said artificial ember bed, and wherein said artificial ember bed comprises a plurality of holes positioned so as to permit light from said light source to illuminate at least a portion of the exterior surface of the bed of artificial coals and a portion of the upper surface of the artificial ember bed.
  • 22. The simulated electric stove of claim 21 further comprising a translucent colored panel positioned between said light source and said bed of artificial coals.
  • 23. The simulated electric stove of claim 21 wherein said bed of artificial coals and said artificial ember bed each comprise a ceramic refractory material.
  • 24. The simulated electric stove of claim 21 wherein said light randomizer comprises a rotating hollow cylinder having openings that permit light to pass through the cylinder so as to project onto said light diffuser screen.
  • 25. The simulated electric stove of claim 24 wherein said light randomizer further comprises an electric motor for rotating said rotating hollow cylinder.
  • 26. The simulated electric stove of claim 24 further comprising a reflective panel adjacent to said light randomizer, said reflective panel positioned so as to reflect light passing through said rotating hollow cylinder towards said light filter screen.
  • 27. The simulated electric stove of claim 21 wherein said flame simulation assembly further comprises a light filter screen having opaque areas and colored translucent areas.
Parent Case Info

This application claims the benefit of U.S. Provisional Application No. 60/115,918, entitled Electric Fireplace, filed Jan. 14, 1999; and U.S. Provisional Application No. 60/125,637, entitled Electric Fireplace, filed Mar. 22, 1999.

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Provisional Applications (2)
Number Date Country
60/115918 Jan 1999 US
60/125637 Mar 1999 US