The disclosure relates to a power tool, particularly to an electric hammer for generating an impacting force in a linear direction.
An electric hammer as a power tool is a type of electric drills. The electric hammer in particular uses a mechanical driving force generated by the motor to generate an impacting force in a linear direction by an impacting device. Therefore, the electric hammer can be used to create holes in hard materials such as concrete, bricks, stones, etc. without the need of much effort by the user's hands. In general, electric hammers can have a variety of operating modes, such as only rotating without impacting, only impacting without rotating, or both rotating and impacting, to achieve operations with different purposes.
Most existing electric hammers convert rotational driving force generated by the motor to an impacting force in a linear direction by means of a gas-driven method or a rocking bearing method. However, both of these methods have the disadvantages of complicated structure, high failure rate, and low energy conversion efficiency.
Accordingly, embodiments of the present invention provide an improved spiral hole-cutting machine that overcomes or at least alleviates the above-mentioned technical problems.
In an aspect, the invention discloses an electric hammer which contains a motor; a spindle coupled to the motor and adapted to be driven by the motor; an impacting member adapted to be coupled to and driven by the spindle; a direction changing device adapted to be coupled to the impacting member; an energy storage device coupled to the impacting member; and an output component. The direction changing device is configured to change a direction of movement of the impacting member such that kinetic energy of the impacting member is provided to the energy storage device for accumulation after the change in the direction of movement. The energy storage device is adapted to return the stored energy to the impacting member such that the latter generates an impacting force to the output member.
Preferably, the direction changing device is adapted to change the direction of movement of the impacting member following a direction of rotation of the spindle to a return direction different from the direction of rotation.
More preferably, the direction changing device contains a stopper fixed relative to the impacting member. The impacting member has a blocking member adapted to cooperate with the stopper. When the impacting member moves in the moving direction and contacts the stopper, the stopper generates a counter-acting force to the blocking member to force the impacting member to move in the returning direction.
In a specific embodiment, the stopper contains a first protruding tooth, and the blocking member is a second protruding tooth on the impacting member. The second protruding tooth is adapted to be in contact with the first protruding tooth in the moving direction.
Preferably, the stopper contains a plurality of the first protruding teeth uniformly distributed in a circumferential direction. The impacting member has a substantially cylindrical shape. A plurality of second protruding teeth with a number greater than or equal to the number of the first protruding teeth is evenly distributed on the outer surface of the cylinder.
In another specific embodiment, the impacting member is connected to the spindle by a guiding device that selectively couples the impacting member to the spindle for different period of time selectively.
Preferably, the guiding device allows the impacting member to simultaneously move in a first direction and a second direction different from the first direction.
More preferably, the first direction is parallel to a direction of rotation of the spindle and the second direction is parallel to an axis of the spindle.
According to a variation of embodiments of the present invention, the impacting member is adapted to reciprocate between the top dead center and bottom dead center in the second direction relative to the spindle. At the position of the bottom dead center, the impacting member is adapted to be coupled to the direction changing device. At the position of the top dead center, the impacting member is adapted to override the direction changing device without coupling therewith.
According to another variation of embodiments of the present invention, the impacting member has a substantially cylindrical shape. The impacting member has an impacting member spiral groove, and the spindle has a spindle spiral groove. The impacting member spiral groove and the spindle spiral groove adapted to cooperate with each other by a ball.
Preferably, the impacting member has a plurality of the impacting member spiral grooves uniformly distributed in a circumferential direction. On the spindle there are evenly distributed with the spindle spiral grooves with the same number as that of the impacting member spiral grooves.
According to another variation of embodiments of the present invention, the energy storage device is a torsion spring, a compression spring, or a gas spring.
According to another variation of embodiments of the present invention, the energy storage device is disposed within a space created by hollowing a central part of the spindle.
According to another variation of embodiments of the present invention, the spindle is connected to a motor shaft of the motor via a planetary gear device.
Another aspect of the present invention provides a method of driving an impacting member in an electric hammer to generate an impacting force. The method includes the steps of driving the impacting member to rotate in a rotational direction, changing a direction of movement of the impacting member to move in a return direction different from the direction of rotation, storing kinetic energy of the impacting member during its movement along the return direction; and releasing the stored energy such that the impacting member produces an impacting force in an impact direction different from the return direction.
Preferably, the impacting member is adapted to reciprocate between a top dead center and a bottom dead center. In the driving step, the impacting member is in the movement process from the top dead center to the bottom dead center.
In a specific embodiment, the direction of rotation and the impact direction are perpendicular to each other.
According to a variation of embodiments of the present application, in the changing step, the impacting member contacts the direction changing device to cause the moving direction of the impacting member to be changed. In the releasing step, the impacting member passes the direction changing device to generate the impacting force.
According to another variation of embodiments of the present application, the method further contains a restoration step after the releasing step. In the restoration step, the impacting member moves in a direction opposite to the impact direction to prepare to begin the driving step in a next cycle.
Accordingly, the present invention provides a number of advantages. For example, the present invention dispenses with the various complicated impacting devices used in conventional impacting tools, such as those types that use cylinders and compressed air. Compared with these conventional impacting tools, the impacting striking mechanism used in the power tool of the present invention has a simple structural design, as there is no need to consider problems such as gas sealing, pressure and the like, and also there is no need to provide a complicated control circuits. Instead, the impacting striking mechanism can fully automate the conversion from rotary motion to linear motion and simultaneously complete the energy storage step without the intervention of any control circuitry. Therefore, the power tool of the invention has lower manufacturing cost, good energy conversion efficiency, and is mainly used for providing instantaneous impacting force, which has good engineering application value.
The performance and advantages of the present invention will be further understood with reference to the remained part of the specification and the accompanying drawings. In some cases, a subtag is placed after a label and hyphen to represent one of many similar components. When referring to a label but does not specifically indicating a certain existing sub-tag, it refers to all of these similar components.
In this specification and the appended claims, the term “coupling” means that two components can be connected to each other to achieve a transfer of force, but this does not mean that the two components need to be permanently connected. Instead, the two components can be coupled to each other within a certain time and separated from each other at other times.
In addition, the direction of movement, the direction of returning, and the impact direction of the impacting member are also described in this specification and in the appended claims. It should be understood that these names are merely intended to distinguish the movement of the impacting member in different directions during one cycle, and are not intended to limit to absolute directions or orientations within a three dimensional space.
Referring first to
Immediately below the impact head 30, there is an anvil 38 adapted to be contacted by and driven by an end 37 of the impact head 30. The anvil 38 serves as an output member in this embodiment. When the impact head 30 produces an impacting force, the end 37 of the impact head 30 will quickly impact from a position away from the anvil 38 onto the anvil 38, thereby giving a large impulse given to the anvil 38. This will be described in more detail later. The anvil 38 is further connected to other components of the hammer (not shown), such as a drill bit, a flat chisel, a chisel, to apply the impacting force to the final workpiece to be hammered (not shown). Other components and the like other than the impacting striking mechanism described above are well known to those skilled in the art and will not be described herein. Further, a stopper 36 is disposed at the position of the impact head 30 near the end 37. The stopper 36 is fixed to the other components of the hammer and is stationary relative to the impact head 30.
Turning now to the specific structure of the spindle 20, this is clearly shown in
The spindle 20 is adjacent to its output end 33, that is, the end for outputting power to the impact head, which is relatively large in diameter with respect to an input end. Inside the thicker portion, an energy storage mechanism space is formed by a hollow part. The energy storage mechanism 32 is housed in the energy storage mechanism space 31, and the energy storage mechanism 32 may include a torsion spring, a compression spring, a gas spring, and the like. The primary function of the energy storage mechanism 32 is to store kinetic energy of the impact head 30 when the impact head 30 returns, and to provide an impacting kinetic energy to the impact head 30 during a stroke. The energy storage mechanism 32 is connected at its end to the inner end wall 31a of the energy storage mechanism space 31 and at the other end to a head end of the impact head 30 (not shown in
At the same time, the spindle spiral groove 24 described above is opened on the circumferential inner surface of the spindle 20 at a position close to the output end 33 of the spindle 20 in the above-mentioned energy storage mechanism space 31.
The above-mentioned opening 25, the energy storage mechanism space 31, the planetary gear device space 29, the motor shaft space, and the like all have a cylindrical inner shape. Note that several of the above-mentioned spaces are shown separately in
Turning now to the specific construction of the impact head 30 of
Due to the existence of the energy storage mechanism, during the operation of the electric hammer, due to the pressure exerted by a person on the electric hammer, the rotating head will enable the steel anvil 38 and the impact head 30 to be closer, and generate a certain compression to the energy storage mechanism through the impact head. The purpose is to prevent an upper end of the impact head spiral groove 28 and a lower end of the spindle spiral groove 24 from being in close contact with the ball at the same time, which causes the groove to be damaged by the impacting. A position limiting structure is disposed outside the steel anvil 38 (not shown) cannot be moved up infinitely and cannot move down indefinitely.
At a position near the end 37 of the impact head 30, a plurality of second protruding teeth 32 are formed which act as a stopper in cooperation with a stopper as will be described in detail below. The second protruding teeth 32 have a sheet shape that protrudes perpendicularly outward from the outer circumferential surface of the impact head 30, and the surface of each of second protruding teeth 32 is perpendicular to a rotational direction of the impact head 30 at the position of the second protruding teeth 32. The plurality of second protruding teeth 32 are equidistantly disposed in the circumferential direction, and the total diameter of the two second protruding teeth 32 as shown in
Turning now to the specific construction of the stopper 36 of
After the structure and shape of each component in the above-mentioned impacting striking mechanism are introduced, the working principle of the impacting striking mechanism 40 will now be explained with reference to
Then, as the motor of the hammer starts to rotate, an original rotational force outputted through an output shaft is converted into a rotational force of the spindle 20 having a large torque and a low speed through the above-mentioned planetary gear device. Since the ball 26 is sized to be received in the spindle spiral groove 24 or the impact head spiral groove 28, in the case of the ball 26 cannot have longitudinal displacement (i.e., the axis direction of the spindle 20) with respect to the spindle spiral groove 24 or the impact head spiral groove 28, a displacement in the lateral direction (that is, the direction of rotation of the spindle) can be generated. Therefore, the rotation of the spindle 20 in its rotational direction causes the impact head 30 to rotate in the same direction, as shown in Step 48 of
During the rotation of the impact head 30 along the direction of rotation of the spindle, since the stopper 36 is stationary relative to the impact head 30, the second protruding teeth 32 on the impact head 30 will eventually contact the first protruding teeth 34 on the stopper 36 and are engaged as shown in Step 50 of
Next, as the impact head 30 is further raised, the first protruding teeth 34 will disengage from the second protruding teeth, as shown in
After the above-mentioned reverse-rotation kinetic energy of the impact head 30 completely disappears, the impact head 30 simultaneously reaches the highest point, that is, the top dead center, due to the cooperation of the ball 26 with the spindle spiral groove 24 and the impact head spiral groove 28. This is shown in Step 54 of
During the downward movement of the impact head 30 in the impact direction, the second protruding teeth 32 is again moved toward the direction approaching the first protruding teeth 34, thus again reaching the above-mentioned disengaged position. However, since the spindle 20 is directly rotated in the rotational direction in the above several steps, the impact head 30 has also rotated by a certain angle in the rotational direction with respect to the position in
Then, as the impact head 30 finally reaches the bottom dead center position, the impact head 30 impacts the anvil 38 at a rapid rate, giving the steel anvil 38 a large impulse, creating a large momentary force on the anvil 38. This is shown in Step 56 in
While the anvil 38 generates an impacting force, the anvil 38 bounces the impact head 30, at which point the stroke ends and enters the return process, as shown in Step 58 of
The reverse rotational speed of the impact head 30 is gradually reduced to zero, and then begins to rotate as the spindle 20 begins to rotate in the direction of rotation, similar to the process described above, as shown in step 60 of
Having thus described the embodiments of the invention, it will be understood by those skilled in the art that various modifications, and other structures and equivalents may be used without departing from the spirit of the invention. Accordingly, the above description should not be considered as limiting the scope of the invention as defined by the following claims.
For example, although not shown in the above embodiment, a shaft wall of the spindle can be determined to be hollowed out depending on the design strength and the number of spiral grooves. The main role of a hollowing is to reduce the mass of the spindle and thus reduce the moment of inertia.
The helix angle of the above-mentioned spindle spiral groove and the impact head spiral groove can be set as large as possible, for example, 70 to 85°, when meeting the strength requirement of the impacting striking mechanism. The number of spiral climbing angles of the spindle spiral groove and the impact head spiral groove are the same, and the number is the same. Different numbers of spiral grooves (generally 2 to 6 pairs) can be set according to strength and life requirements.
The thickness of the first protruding teeth of the above-mentioned stopper needs to be designed according to the strength and the helix angle and the length of the spiral groove to ensure the strength requirement and the second protruding teeth on the impact head can be straddled. The number of the protruding teeth is, for example, an even number (2, 4, 6), and the number can be designed according to the helix angle of the protruding teeth and the length of the spiral groove, and it is required to ensure that the second protruding teeth of the impact head cannot contact the first protruding teeth of the stopper when the impact head is impacting, and it is also necessary to ensure that after the impact head is rebounded, and the impact can be engaged before the speed of the impact head becomes zero (it is too early to cause the circumferential impacting force to be too large, too late to cause the impact head with multiple impact phenomena).
Number | Date | Country | Kind |
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201710800657.X | Sep 2017 | CN | national |